CN102830657A

CN102830657A - System and method for punching five-host three-face punched numerical control production line

Info

Publication number: CN102830657A
Application number: CN2012103227643A
Authority: CN
Inventors: 韩学军; 郝毅; 李永刚
Original assignee: Jinan Foundry and Metalforming Machinery Research Institute Co Ltd
Current assignee: Guangzhou Liding Auto Parts Co.,Ltd.
Priority date: 2012-09-04
Filing date: 2012-09-04
Publication date: 2012-12-19
Anticipated expiration: 2032-09-04
Also published as: CN102830657B

Abstract

The invention discloses a system and a method for punching a five-host three-face punched numerical control production line. The method is characterized by comprising the following steps of: a step of defining data, a step of setting parameters, a step of reading a mould bank, a step of reading an EXCEL, a step of automatically adapting five hosts to a mould, a step of optimizing and a step of establishing an NC (Network Computer) program, wherein six basic punching manner sentences including one-punching of a 1# small host, one-punching of a 2# host, synchronous punching of two small hosts, one-punching of a big host, one-punching of an upper airfoil host and one-punching of a lower airfoil host are formed; arrays of a master array and a slave array are judged, are output to form the NC program and are transmitted into the five-host three-face punched numerical control production line of a U-shaped beam of a vehicle to process and produce.

Description

The punching processing system and method for three strokes per minute controls of five main frames production line

Technical field

The present invention relates to automobile U-shaped beam punching processing field, particularly the punching processing of three strokes per minute controls of five main frames production line.

Background technology

The drawing method for expressing of automobile U-shaped beam has a variety of, and commonly used has: drawing, and electronic plane figure (like CAD figure), 3 dimensional drawings etc. show and Microsoft Excel also can be fully aware of AutomobileRelation between the hole site of U-shaped beam and three.Five main frame production lines: be three products that dash of China's up-to-date development U-shaped beam; It sends clamp to by five punching main frames and three and two re-orientation mechanism are formed, and concrete the distribution is that feeding device, material loading side X1 send clamp, material loading end bearing frame, the removable little main frame of directions X, the fixing little main frame of directions X, middle X4 to and send clamp, big main frame, preceding aerofoil main frame, back aerofoil main frame, blanking X2 to and send clamp, blanking end bearing frame, blanking device etc. to.The removable little main frame of directions X, the fixing little main frame of directions X and big main frame move forward and backward accomplishes outside of belly punching, and preceding aerofoil main frame moves up and down with back aerofoil main frame and accomplishes two aerofoil punchings, adopts binary channels, simultaneously online two U-shaped beams.The program statement form: by material loading and initial point inspect statement, punching statement, clamp switch statement, 1,2 passage initialization statement, blanking statement etc., beam parameter: beam length, outside of belly width, aerofoil height, thickness; Process data: the 1st row production number, odd number: left beam; Even number: right beam.The total hole count of the 2nd row.

Aperture: H WTB X Y TB D

Lower abdomen coordinates reference surface diameter on the hole

The implementation method of existing NC program may further comprise the steps: the 1st step: the electronic chart of drawing automobile U-shaped beam with CAD; The 2nd step: in CAM, add mould, add attribute, optimization, analog demenstration; The 3rd step: create the NC job sequence; Realize that the EXCEL data must increase by a step to creating the NC job sequence: the 0th step EXCEL table data are written back to electronic chart;

EXCEL shows data-CAD drawing-CAM processing-establishment NC program

The present inventor is realizing process kind discovery of the present invention: above-mentioned existing method step is loaded down with trivial details; Involve that three kinds of different application software: EXCEL, CAD draw, the CAM processing requirements is created NC program personnel and is familiar with very much this three kinds of application software; How step causes is easily made mistakes; Speed is slow too many with human factor in addition, it is thus clear that there is significant disadvantages in prior art.Prior art all is a U-shaped beam on-line machining, and the NC program of establishment is that single channel program working (machining) efficiency is low, and the NC program that the present invention creates is that the binary channels program has realized two beams on-line machining simultaneously.

Summary of the invention

Technical matters: the objective of the invention is to break through traditional mode; Changing top multistep into a step is EXCEL data-NC program; Adopt the self-defining data type, put into unified array to different data types through the direct matched mold of Read EXCEL data number, increase the X+ mould and setover; The method that is divided into two formations of principal and subordinate has reached the purpose of directly creating the EXCEL data NC program.Be not limited to certain version of EXCEL, constructed EXCEL data and led to the passage of NC program.The purpose of this invention is to provide a kind of new NC program creation method, promptly the EXCEL data are directly created the NC job sequence through the algorithm of the automatic adaptive mould of five main frames number; The NC program of creating has adopted the binary channels technology to realize two beams on-line machining simultaneously; The three-face punching that can be used for the U-shaped beam can be realized high-level efficiency, high precision and the processing of high-quality automobile longeron punching.

The present invention adopts following technical measures to realize: the punched hole processing method of three strokes per minute controls of a kind of five main frames production line; It is characterized in that it comprises the steps: the data definition step: data definition step definition mould storehouse array, conversion array and public variable; And array and public variable pass to the EXCEL read step, production line selects step, parameter that step is set, each step is called the array and the public variable of definition here; Parameter is provided with step: parameter is provided with the data in the step Read EXCEL longeron Parameter File or the parameter of forms is set; Be stored in the public variable of data definition step definition, these parameters have program number, beam length, outside of belly width, aerofoil height, thickness and pass to production line to this part public variable selects step, the automatic adaptive mould step of five main frames, optimization step, each functional steps of NC program creation step; Mould storehouse read step: mould storehouse read step reading of data from the outer mold library file, put into mould storehouse array to the data of each mould, and the automatic adaptive mould step of output mask storehouse array to five main frame, optimization step and NC program creation step; The EXCEL read step: the data of EXCEL read step Read EXCEL beam Parameter File are put into public variable; First row of Read EXCEL longeron data file; Confirm that left beam still is right beam; And exporting definite result to five main frames automatic adaptive mould step, the data except that first row of Read EXCEL longeron data file therefrom filter out the row in effective hole; Change every column data of delegation in the conversion array of into data definition step definition, and output has the automatic adaptive mould step of conversion array to five main frame of aperture; The automatic adaptive mould step of five main frames: the automatic adaptive mould step of five main frames is obtained data from the conversion array of EXCEL read step output, according to first row of EXCEL longeron data file, confirm that left beam still is right beam, distinguishes top airfoil, the outside of belly, lower aerofoil according to the wtb marker bit; Distinguishing the outside of belly according to the TB marker bit is that reference field is a reference field with the lower aerofoil still with the top airfoil; Confirm that according to the size of diameter value big main frame punching still is little main frame punching; Confirm that according to L shaped interval fixed allocation No. 1 little main frame dashes still No. 2 little main frame punchings; Confirm that according to the relation of Y Value Data and beam parameter the row's of going up mould still is to arrange die punching down; Whether judge which die punching according to diameter of a circle with the equal diameters of mould; Confirmed after the mould, composed mould number and give the 3rd of conversion array, composed the biasing of x+ mould and give the 4th of conversion array, detected step and mould ordered steps, exported to optimization step to the conversion array that has mould number through adding small opening; Optimization step: optimization step reads in the conversion array that has mould number of the automatic adaptive mould step output of five main frames and obtains data; Press mould number ordering; The turnover number component good ordering becomes two formations of principal and subordinate; Big main frame punching, top airfoil, lower aerofoil, No. 2 little host datas are major queue, and No. 1 little main frame punching data be from formation, and individual queue is by setover conversion array data to the NC program creation step of ascending ordering and output ordering completion of X+ mould; NC program creation step: NC program creation step is according to the data of two orderly formations of ordering principal and subordinate of optimization step output, the head from two formations fetches data respectively; Getting one group of data (the mould scopes of No. 2 little main frames of the outside of belly) from the head of major queue composes the biasing of this mould of X+ to variable Pz1; Compose the biasing of this mould of X+ to variable Pz2 from from formation, getting one group of data again; The condition that compares the biasing of this mould of coordinate figure X+ in these two groups of data; X3xc is that little main frame moves horizontally along directions X, and displacement is 500mm; If satisfy simultaneously towards condition: Pz2-Pz1>=0 and Pz2 – Pz1≤X3xc dashes simultaneously; Pz1>No. 1 little main frame one-shot of Pz2; Pz1<no. 2 main frame one-shots of=Pz2; Form six kinds of basic punching mode statements: No. 1 little main frame one-shot, No. 2 main frame one-shots, two little main frames dash simultaneously, big main frame one-shot, top airfoil main frame one-shot, lower aerofoil main frame one-shot; The array of two formations of principal and subordinate judges all and finishes that output forms the NC program, is sent to three on automobile U-shaped beam and dashes in the five main frame numerical control production lines and carry out processing.

The concrete characteristics of this programme also have; The automatic adaptive mould step of said five main frames comprises: five main frames are selected step: five main frames select step from the conversion array of EXCEL read step output, to obtain data, carry out top airfoil, the outside of belly, lower aerofoil selection and output conversion array by the WTB mark and select step, the adaptive mould step of top airfoil, the adaptive mould step of lower aerofoil for outside of belly reference field; The adaptive mould step of top airfoil: the adaptive mould step of top airfoil is obtained data from the conversion array that five main frames select step to export; The adaptive mould of equal diameters according to the mould of diameter value and top airfoil number; To the 3rd of conversion array, setover tax to mould number tax to the x+ mould to changing the 4th of array and also exporting and be with the top airfoil mould to change array to adaptive mould step; The adaptive mould step of lower aerofoil: the adaptive mould step of lower aerofoil is obtained data from the conversion array that five main frames select step to export; The adaptive mould of equal diameters according to the mould of diameter value and lower aerofoil number; Give the 3rd of conversion array mould number tax, compose the biasing of x+ mould to the 4th of conversion array and output band lower aerofoil mould and change array to adaptive mould step; Outside of belly reference field is selected step: outside of belly reference field selects step from the conversion array that five main frames select step to export, to obtain data; Distinguishing the outside of belly according to the TB marker bit is that reference field is a reference field with the lower aerofoil still with the top airfoil, and conversion array to the outside of belly main frame of output band outside of belly reference field selection result is selected step; Outside of belly main frame is selected step: outside of belly main frame selects step from the conversion array that outside of belly reference field selects step to export, to obtain data; Confirm that according to the size of diameter value big main frame punching still is little main frame punching; Confirm No. 1 little main frame towards still No. 2 little main frame punchings according to L shaped interval fixed allocation, and also the extremely big adaptive mould step of main frame of conversion array of outside of belly main frame selection result, No. 1 adaptive mould step of little main frame, No. 2 adaptive mould steps of little main frame are with in output; The big adaptive mould step of main frame: the big adaptive mould step of main frame is obtained data from the conversion array that outside of belly main frame selects step to export; The adaptive mould of equal diameters according to the mould of diameter value and big main frame number; Compose mould number and give the 3rd of conversion array, compose the biasing of x+ mould and give the 4th of conversion array and output conversion array to adaptive mould step with big main frame mould number; No. 1 adaptive mould step of little main frame: No. 1 adaptive mould step of little main frame is obtained data from outside of belly main frame is selected the conversion array of step output, confirms that according to the back segment and the top of L shaped interval fixed allocation punching scope that No. 1 little main frame dashes and output are with the supreme row down of the conversion array of No. 1 adaptive mould of little main frame mould selection step; No. 2 adaptive mould steps of little main frame: No. 2 adaptive mould steps of little main frame are obtained data from outside of belly main frame is selected the conversion array of step output, confirm that according to the leading portion and the bottom of L shaped interval fixed allocation punching scope that No. 2 little main frames dash and output are with the supreme row down of the conversion array of No. 2 adaptive moulds of little main frame mould selection step; Arrange mould up and down and select step: arrange mould up and down and select step from the conversion array of No. 1 adaptive mould step of little main frame and No. 2 adaptive mould step outputs of little main frame, to obtain data; Confirm that according to the relation of Y Value Data and beam parameter the row's of going up mould still is to arrange die punching down; According to the equal diameters adaptive mould of diameter value with the mould number of choosing main frame; Compose mould number and give the 3rd of conversion array, compose the biasing of x+ mould and have for the 4th of conversion array and output to arrange conversion array to the adaptive mould step that mould is selected up and down; Adaptive mould step: adaptive mould step from the adaptive mould step of top airfoil, the adaptive mould step of lower aerofoil, the big adaptive mould step of main frame, arrange mould up and down and select to obtain data the conversion array of step output; Numerical value each item to the conversion array keeps processings that round up of two-decimal, the character item of conversion array is removed converted to capitalization is handled behind the space and output is with conversion array to the small opening of mould number to detect step; Small opening detects step: small opening detects step and from the conversion array of ordering treatment step output, obtains data, by the ascending ordering of setovering of X+ mould; If the biasing of X+ mould is identical, press the ordering of Y minimum distance, the conversion array that handle in last hole and output band small opening detects that only detects each mould is to optimization step.

Said NC program creation step comprises: twin-channel punching mode: incorporate 1 passage into before the small opening that the plate tail leaves No. 2 little main frames detects mould, incorporate 2 passages into, computing method after the small opening that the plate tail leaves No. 2 little main frames detects mould:

ＰＺＩ>L－(L19－LL－Ld)；

Wherein: the biasing of PZI:X+ mould; L:U ellbeam length; The L19:19 mould is to the distance at zero point; LL:18 number distance to No. 19 moulds; The stroke of Ld:1 number little main frame;

≤L-(L19-LL-Ld) puts into 1 passage as PZI;

Working as PZI>L-(L19-LL-Ld) puts into 2 passages;

The NC program of two passages is put into two output files respectively; The filename of 1 passage is the filename of appointment on the forms, and the filename of 2 passages is that the filename of 1 passage adds letter " B ", and the NC program of 1 passage is carried out the NC program that last sentence " M78 " is transformed into 2 passages automatically; Continue the processing of this beam; Load another root U-shaped beam simultaneously and carry out the NC program processing U-shaped beam first half of 1 passage, circulation successively realizes two U ellbeams online punching processing simultaneously.

Visible by technique scheme; The EXCEL data that the embodiment of the invention provides are directly created the method for NC program; Automatically convert die parameters, optimization to, directly create the job sequence of numerical control automobile U-shaped beam through Read EXCEL data, transfer algorithm, mould storehouse; Powerful, flexible, the user is easy to operate.

Beneficial effect: (1) the invention provides a kind of method of quick establishment NC program, and it does not need CAD to draw, and does not need manual intervention, has reduced the chance of makeing mistakes, and has improved efficient.The integral level of the home equipment that the present invention makes significantly rises to, and has improved the competitive power of longeron device product.Because the price of homemade longeron equipment has only 1/3rd of import peers will, has reduced the manufacturing cost of automobile.

(2) the automatic adaptive mould transfer algorithm of the present invention's five main frames carries out the mould number conversion that less change just can realize other types to host information, and the dirigibility of this transfer algorithm is high.

The method of directly creating the NC program from the EXCEL data of the present invention; Simulating, verifying on same computing machine in order to compare, to be installed in prior art and method of the present invention under the identical hardware dominant frequency and to accomplish; With 10 kinds of different lengths; The U property beam test of different hole counts, the result shows that method of the present invention generates the speed of NC than the fast 10-20 of classic method times; Method of the present invention generates the accuracy 100% of NC, and prior art generates the accuracy 90% (because artificial origin and step cause) of NC more.

Description of drawings

Below in conjunction with accompanying drawing and instance the present invention is further specified.

Fig. 1 is the system chart of the punched hole processing method of three strokes per minute controls of five main frames production line; Fig. 2 is the flow chart of the adaptive mould of five main frames of the punched hole processing method of three strokes per minute controls of five main frames production line; Fig. 3 is the DFD of the punched hole processing method of three strokes per minute controls of five main frames production line; Fig. 4 is that the NC program is carried out three physical constructions towards production line of object-five main frame.Among the figure: 1-material loading end bearing frame; 2-material loading side X1 sends clamp to; Little main frame of 3-be equipped with 18 stations the mould storehouse it not only can move forward and backward but also can move horizontally (displacement is 500mm) along the Y direction along directions X; Little main frame of 4-be equipped with 18 stations the mould storehouse it can only move forward and backward along the Y direction; Send clamp X4 in the middle of the 5-to; Big main frame of 6-be equipped with 8 stations the mould storehouse it can only move forward and backward along the Y direction; The mould storehouse that the aerofoil main frame is equipped with 6 stations behind the 7-moves up and down; The mould storehouse that the preceding aerofoil main frame of 8-is equipped with 6 stations moves up and down; 9-blanking side is sent clamp X2 to; The 10-blanking rack.The U-shaped automobile longitudinal girder is placed on earlier on the 1 material loading bearing support during work, then by 2 (X1 clamp) clamping U-shaped longeron, passes little main frame 3 first mould to fixing little main frame 4, begins punching then; Among 2 (x1 clamps) among the figure, the figure among 5 (x4 clamps) and the figure 9 (x2 clamps), three clamps replace clamping U-shaped beam, punching finishes back 10 blanking rack blankings in scheme.When the plate tail of U-shaped beam leaves among the figure 4 fixing little main frames; Start another root beam location punching; At this moment 3 holes of moving in the first passage that 4 fixing little main frames among little main frame and the figure dash second U-shaped beam among the figure; Among 6 big main frames among the figure, the figure among 7 back aerofoil main frames, the figure before 8 the aerofoil main frames dash the hole in the second channel of first U-shaped beam, repeat above step and realize two U-shaped beam alternate cycles, simultaneously on-line machining.

Fig. 5It is the Main form of the punched hole processing method of three strokes per minute controls of five main frames production line.Mark the input frame input EXCEL model and hole Parameter File name of Text1, and mark the input frame of Text8 and imported EXCEL beam Parameter File name, and the output box that mark Text6 is exported the program name of five main frames.

Fig. 6 is the EXCEL data, the aperture file content.Fig. 7 is the EXCEL data, beam Parameter File content.Fig. 8 is the 1 passage NC program of creating (the left beam program of part); Fig. 9 is the 2 passage NC programs of creating (the left beam program of part).

Embodiment

Fig. 1 is in the embodiment of the invention being the system chart that the EXCEL data are directly created the method realization of NC program.This system comprises:

The initialization of system: data source module: the data source module is the data of the EXCEL table of every kind of U-shaped beam, comprises that two files are EXCEL longeron Parameter File and EXCEL longeron aperture file, supplies EXCEL read module reading of data.

By the data definition module: various arrays of data definition module definition and public variable; And pass to EXCEL read module, mould storehouse read module, parameter to array and public variable module, the automatic adaptive die module of five main frames, optimal module, NC program creation module be set, concrete definition as follows:

PDATA (600,7) conversion array is that two-dimensional array is deposited towards point data, and data item has:

0: detected value, 1: the X value of centre point, 2: the Y value of centre point; 3: mould number, 4: the X value of mould blocks insertion point+mould directions X biasing, 5: diameter; The 6:WTB index face selects 7:TB mark outside of belly reference field to select, and is used for whole modules;

Public variable: Public PROGNUM As String ' program number

Public BANLENTH As String ' sheet material length

Public BANWIDTH As String ' sheet material width

Public GAODU As String ' aerofoil height

Public HOUDU As String ' thickness

Public CLQD As Double ' the strength of materials

Public PNum As Integer ' is the hole counting effectively

The total hole count of Public G_Num As Integer '

' wait more than 100, be respectively applied for each functional module.

Parameter is provided with module:Parameter is provided with the data in the module Read EXCEL beam parameter or the parameter of forms is set, and is stored in the public variable of data definition module definition, and parameter is set; Beam length; Cantilever thickness, aerofoil height, outside of belly width; The title of output NC program, the minor increment between two main frames also passes to this part public variable each functional modules such as the automatic adaptive die module of five main frames, optimal module, NC program creation module;

Mould storehouse read module: mould storehouse read module is reading of data (1-61 station) from the outer mold library file; Put into mould storehouse array to the data of each mould, and the automatic adaptive die module of output mask storehouse array to five main frame, optimal module and NC program creation module;

The EXCEL read module, the data in reading of data source.Data source is the EXCEL data file; The EXCEL that describes the U-shaped beam has two files; One of which be the beam Parameter File referring to Fig. 6, read the beam Parameter File and put into the corresponding text frame, content: beam length, outside of belly width, aerofoil height, cantilever thickness; These parameters are used in transfer process, in binary channels, also need;

It two is the aperture file, referring to Fig. 5; The Read EXCEL data are put into conversion array PDATA, the aperture file content:

The 1st row A 2801021_k0101: 101 production numbers, 1021 odd numbers: left beam (even number is right beam),

The 2nd row N 310 total hole counts,

Be aperture since the 3rd row, six association arranged,

First mark H H: the hole that the hole * H of communications centre does not dash

Second three identify the WTB W:U ellbeam outside of belly, T: top airfoil, B: lower aerofoil

Compose the 6th that gives PDATA

The X coordinate figure at center, the 3rd X coordinate figure hole is composed the 1st that gives PDATA

The Y coordinate figure at center, the 4th Y coordinate figure hole compose to be given the of PDATA, 2

The reference field of the 5th reference field sign TB when WTB is the outside of belly (W), T is reference field with the top airfoil, and B is reference field with the lower aerofoil, and promptly Y value is which face to be measuring basis with, and tax is to the 7th of PDATA

The diameter in the diameter D hole in the 6th hole is not changed less than 1mm, to the punch die tool of pretending less than the thickness of slab choosing, greater than the mould that the thickness of slab choosing equates with size, composes the 5th that gives PDATA greater than 1mm

Aperture form: H WTB X Y TB D

The detailed step that EXCEL reads the aperture file is:

(1) creates the EXCEL object

(2) open workbook

(3) open worksheet

(4) obtain total line number

(5) read first row and take out Part No.,

(6) read second row

7) read 1 to 6 of the third line and be listed as PDATA (1,1)=X PDATA (1,2)=Y

PDATA（1，5）=D PDATA（1，6）=WTB PDATA（1，7）=TB

(8) and the like read 1 to 6 capable row of i and put into conversion array PDATA (i, 1) respectively to (i, 7);

(9) till i is greater than total line number

(10) close workbook, finish the EXCEL object, discharge worksheet, discharge workbook, discharge the EXCEL object;

And the automatic adaptive die module of data to five main frame of output conversion array PDATA;

The algorithm of EXCEL read module:

1. judge that the left and right beam algorithm is following: defining variable FA; First row, first row of FA=worksheet

FA removes the space and converts capitalization to; Get character " _ " 4 characters before among the FA; Convert FA to numeric type; If remming divided by 2, FA equals 1 for left beam; If remming divided by 2, FA equals 0 for right beam.

2. screen the algorithm in effective hole:

Capable the 1st row of the i of FA=worksheet

FA removes the space and converts capitalization to

If comprise character " # " among the FA, then be invalid hole

If do not comprise character " # " among the FA, get capable the 6th row of i of FA1=worksheet again

If FA1 is invalid hole less than 1

If FA1 is effective hole more than or equal to 1

3. Convert the data line of EXCEL into the algorithm of conversion arrayIf in the time of effectively, capable the capable j that puts into the conversion array of the i of EXCEL, establishing the conversion array is PDATA

Capable the 3rd row of the i of PDATA (j, 1)=EXCEL

Capable the 4th row of the i of PDATA (j, 2)=EXCEL

Capable the 6th row of the i of PDATA (j, 5)=EXCEL

Capable the 2nd row of the i of PDATA (j, 6)=EXCEL

Capable the 5th row of the i of PDATA (j, 7)=EXCEL

The automatic adaptive die module of five main frames: the nucleus module that the automatic matched mold module of five main frames is a transfer algorithm.

Five main frames are selected module: five main frames select module from the conversion array PDATA of EXCEL read module output, to obtain data, by the 6th the WTB mark of PDATA carry out top airfoil, the outside of belly, lower aerofoil is selected and output conversion array PDATA selects module, the adaptive die module of top airfoil, the adaptive die module of lower aerofoil for outside of belly reference field;

The adaptive die module of top airfoil: the adaptive die module of top airfoil obtains data from the conversion array PDATA that five main frames select module to export; According to the 5th of diameter value PDATA the adaptive mould of equal diameters with the mould 45-50 of top airfoil; To the 3rd of conversion array PDATA, setover tax to mould number tax to the x+ mould to changing the 4th of array PDATA and also exporting and change extremely adaptive mould module of array PDATA;

The adaptive die module of lower aerofoil: the adaptive die module of lower aerofoil obtains data from the conversion array PDATA that five main frames select module to export; The adaptive mould of equal diameters according to the mould 51-56 of diameter value and lower aerofoil; Give the 3rd of conversion array PDATA mould number tax, change extremely adaptive mould module of array PDATA to x+ mould biasing tax to the 4th of conversion array PDATA and output;

Outside of belly reference field is selected module: outside of belly reference field selects module from the conversion array PDATA that five main frames select module to export, to obtain data; Distinguishing the outside of belly according to the TB marker bit is that reference field is a reference field with the lower aerofoil still with the top airfoil, and output conversion array PDATA is to outside of belly main frame selection module;

Outside of belly main frame is selected module: outside of belly main frame selects module from the conversion array PDATA that outside of belly reference field selects module to export, to obtain data; Confirm big main frame punching according to diameter value more than or equal to 25; Diameter value is less than 25 little main frame punchings; According to X less than first section or X greater than first section and deduct first section distance and Y value less than plate length and confirm No. 2 little main frame punchings less than aerofoil width half the, according to X greater than deducting first section distance or X in plate length greater than first section and deduct first section distance and Y value less than plate length and confirm that more than or equal to aerofoil width half the No. 1 little main frame punching and output conversion array PDATA are to the adaptive die module of main frame, No. 1 adaptive die module of little main frame, No. 2 adaptive die modules of little main frame greatly;

The big adaptive die module of main frame: the big adaptive die module of main frame obtains data from the conversion array PDATA that outside of belly main frame selects module to export; According to the equal diameters adaptive mould of diameter value with the mould 37-44 of big main frame; Give the 3rd of conversion array PDATA mould number tax, change extremely adaptive mould module of array PDATA to x+ mould biasing tax to the 4th of conversion array PDATA and output;

No. 1 adaptive die module of little main frame: No. 1 the adaptive die module of little main frame obtains data from the conversion array PDATA that outside of belly main frame selects module to export; Confirm the punching scope that No. 1 little main frame dashes according to the back segment of L shaped interval fixed allocation and top; Be X greater than deducting first section distance or X in plate length greater than first section and deduct half the more than or equal to the aerofoil width of first section distance and Y value less than plate length; If dist is two minor increments between the little main frame, plate length=L, plate is wide to be=W

No. 1 little main frame: (1) X>L-dist

(2) work as X>dist and x L-dist, and when mark 1 is B, Y>W/2, when mark 1 is T, Y < w/>2; Be the little main frame of #1 towards last 1134.05 with the breadth first half;

And output conversion array PDATA selects module to arranging mould up and down;

No. 2 adaptive die modules of little main frame: No. 2 the adaptive die module of little main frame obtains data from the conversion array PDATA that outside of belly main frame selects module to export; Confirm the punching scope that No. 2 little main frames dash according to the leading portion of L shaped interval fixed allocation and bottom; Be X less than first section or X greater than first section and deduct half the less than the aerofoil width of first section distance and Y value less than plate length; If dist is two minor increments between the little main frame, plate length=L, plate is wide to be=W

No. 2 little main frames: (1) X≤dist

(2) X>dist and x during L-dist, and when mark 1 is B, Y≤W/2, when mark 1 is T, Y value>=w/2; Be that the little main frame of #2 is towards leading portion 1134.05 and breadth bottom;

Arrange mould up and down and select module: arrange mould up and down and select module from the conversion array PDATA of No. 1 adaptive die module of little main frame and No. 2 adaptive die module outputs of little main frame, to obtain data; Confirm that according to the relation of Y Value Data and beam parameter the row's of going up mould still is to arrange die punching down; Arrange selection up and down according to the Y value

It is following to select to arrange up and down the mould condition

The Y value>the following row of outside of belly width-(22+thickness of slab+70) A station mould

The Y value < is arranged mould on 22+thickness of slab+70 A stations

The Y value>the following row of outside of belly width-(26+thickness of slab+62) B station mould

The Y value < is arranged mould on 26+thickness of slab+62 B stations

No. 1 little main frame:

1,3,15,17 ' the following row of A station mould

2,4,16,18 ' arrange mould on the A station

5,7,9,11,13 ' the following row of B station mould

6,8,10,12,14 ' arrange mould on the B station

No. 2 little main frames

19,21,33,35 ' the following row of A station mould

20,22,34,36 ' arrange mould on the A station

23,25,27.29,31 ' the following row of B station mould

24,26,28,30,32 ' arrange mould on the B station

According to the equal diameters adaptive mould of diameter value with the mould number of choosing main frame,

PDATA（I,5）=muju(j,5)

Give the 3rd of conversion array PDATA mould number tax, change extremely adaptive mould module of array PDATA to x+ mould biasing (MOJU (Ti, 7)) tax to the 4th of conversion array PDATA and output;

Adaptive mould module: adaptive mould module from the adaptive die module of top airfoil, the adaptive die module of lower aerofoil, the big adaptive die module of main frame, arrange mould up and down and select to obtain data the conversion array PDATA of module output; Numerical value each item the (the 1st to conversion array PDATA; 2,3,4; 5) keep the processing that rounds up of two-decimal; To the character item (the 0th, 6,7) of conversion array PDATA remove convert that capitalization is handled behind the space to and output conversion array PDATA to the small opening detection module;

The small opening detection module: the small opening detection module obtains data from the conversion array PDATA of ordering processing module output; Press X+ mould biasing (PDATA (i; 4)) ascending ordering; Small opening detection mode according to choosing is handled accordingly, and generalized case only detects the conversion array PDATA that handle in last hole and output is sorted of each mould to optimal module.

The automatic adaptive mould algorithm of five main frames: establishing the conversion array is PDATA, i hole, and dist: the minor increment between two little main frames, L: plate is long, W: outside of belly width

The condition PDATA of the adaptive mould of top airfoil main frame (i, 6)=" T "

If PDATA (i, 6)=" B " then be the adaptive mould of lower aerofoil main frame

If PDATA (i, 6)=" W " then be the hole of the outside of belly

If PDATA (i, 6)=" W " and PDATA (i, 5) 25 items select the adaptive mould of big main frame

If PDATA (i, 6)=" W " and PDATA (i, 5) ≤25 and satisfy No. 1 adaptive mould of little main frame of one of following two conditions

（1）PDATA（i,1） >L－dist

(2) when PDATA (i, 1)>dist and PDATA (i, 1) < L-dist, when PDATA (i, 7)=" B ", PDATA (i, 2)>W/2, when PDATA (i, 7)=" T ", PDATA (i, 2) < w/2

Be the little main frame of #1 towards last 1134.05 with the breadth first half;

If PDATA (i, 6)=" W " and PDATA (i, 5) ≤25 and satisfy No. 2 adaptive moulds of little main frame of one of following two conditions

（1）PDATA（i,1）≤dist

(2) PDATA (i, 1)>dist and PDATA (i, 1) during L-dist, and PDATA (i, 7)=" B ", Y≤W/2, when PDATA (i, 7)=" T ", PDATA (i, 7) value>=w/2; Be that the little main frame of #2 is towards leading portion 1134.05 and breadth bottom;

Two little main frames are arranged the mould selection algorithm up and down:

The Y value < is arranged mould on 22+thickness of slab+70 A stations

The Y value < is arranged mould on 26+thickness of slab+62 B stations

No. 1 little main frame:

1,3,15,17 ' the following row of A station mould

2,4,16,18 ' arrange mould on the A station

5,7,9,11,13 ' the following row of B station mould

6,8,10,12,14 ' arrange mould on the B station

No. 2 little main frames

19,21,33,35 ' the following row of A station mould

20,22,34,36 ' arrange mould on the A station

23,25,27.29,31 ' the following row of B station mould

24,26,28,30,32 ' arrange mould on the B station

According to the equal diameters adaptive mould of diameter value with the mould number of choosing main frameFormula

PDATA（I,5）=MOJU(j,5)

Optimal module: optimal module reads among the conversion array PDATA of the automatic adaptive die module output of five main frames and obtains data; PDATA is divided into two formations of principal and subordinate the conversion array; Big main frame punching, top airfoil, lower aerofoil, No. 2 little host datas are major queue; No. 1 little main frame punching data are from formation, and individual queue is by the ascending ordering of setovering of X+ mould, the concrete realization as follows:

In conversion array PDATA, look for first jc2 capable smaller or equal to 18 mould number

The 1st row of then changing array PDATA is to jc2-1 behavior major queue

The jc2 that then changes array PDATA is capable of the g_num behavior from formation, and g_num is the total hole count by the data definition module definition;

The 1st row of conversion array PDATA is pressed the ascending ordering of PDATA (i, 4) to jc2-1 is capable

Then change the jc2 of array PDATA capable to the g_num behavior from formation also by the ascending ordering of PDATA (i, 4),

And the conversion array PDATA data that the output ordering is accomplished are to NC program creation module;

The optimal module algorithm: establishing the conversion array is PDATA, i hole, and dist: the minor increment between two little main frames, L: plate is long, W: outside of belly width

1. < content of two conversions of PDATA (j, 3) exchange array row realizes with dual circulation to press mould number ordering PDATA (I, 3).

2. the algorithm that is divided into two formations of principal and subordinate

Search from whole conversion array if PDATA (i, 3) (1) that ≤18 jc2=i look for first jc2 smaller or equal to 18 mould number capable in conversion array PDATA by mould number ordering;

(2) the 1st row of then changing array PDATA is to jc2-1 behavior major queue, and the 1st row of conversion array PDATA is pressed the ascending ordering of PDATA (i, 4) to jc2-1 is capable; PDATA (I; 4) >=and two contents of changing the array row of PDATA (j, 4) exchange, realize with dual circulation.

(3) it is capable of the g_num behavior from formation then to change the jc2 of array PDATA, and g_num is the total hole count by the data definition module definition; Then change the jc2 of array PDATA capable to the g_num behavior from formation also by the ascending ordering of PDATA (i, 4), PDATA (I, 4)=contents of two conversions of PDATA (j, 4) exchange array row, with dual circulation realization.

NC program creation module: NC program creation module is according to the data of two orderly formations of ordering principal and subordinate of optimal module output, the head from two formations fetches data respectively; Get one group of data (the mould scopes of No. 2 little main frames of the outside of belly) the biasing of this mould of X+ (PDATA (i from the head of major queue; 4)) compose to variable Pz1; Compose the biasing of this mould of X+ (PDATA (j, 4)) to variable Pz2 from from formation, getting one group of data again, relatively the condition of the biasing of this mould of coordinate figure X+ in these two groups of data; X3xc is that little main frame moves horizontally along directions X, and displacement is 500mm;

If satisfy simultaneously towards condition: Pz2-Pz1 >=0 and Pz2 – Pz1 ≤X3xc dashes simultaneously;

Pz1>No. 1 little main frame one-shot of Pz2;

≤Pz2 is when mould number < 36 No. 2 main frame one-shots for Pz1;

When mould number < 44 big main frame one-shots

When mould number < aerofoil one-shot before 51

When mould number < aerofoil one-shot after=56

When mould number>56 small openings detect

Form six kinds of basic punching mode statements: No. 1 little main frame one-shot, No. 2 main frame one-shots, two little main frames dash simultaneously, big main frame one-shot, top airfoil main frame one-shot, lower aerofoil main frame one-shot; The array of two formations of principal and subordinate judges all and finishes that output forms the NC program, is sent to three on automobile U-shaped beam and dashes in the five main frame numerical control production lines and carry out processing.

The algorithm of NC program creation module:

Because following algorithm is relevant with the statement form, the form of punching statement:

M5Q X x Y y T t A a B b C c D d E e F f H h

Instruction definition:M5Q-M56 M57 M58 representes x1, x4, x2 clamping longeron punching respectively

The distance of wrench, the mm. of unit are arrived in x-hole to be punched at the center, hole of directions X

Y-hole to be punched at Y to the center, hole the distance to the limit, the mm. of unit

T-No. 2 little main frames, big main frame, preceding aerofoil main frame, the selected mould of back aerofoil main frame number

Detect behind a-main detecting position 0:2 number little main frame, the big main frame and the front and back aerofoil detects, detect before 1:2 number little main frame, the big main frame

The distance of wrench, the mm. of unit are arrived in b-hole to be punched at (No. 1 little main frame) center, directions X hole

The distance of edges of boards, the mm of unit are arrived in c-hole to be punched at (No. 1 little main frame) center, Y direction hole

D-(No. 1 little main frame) selected mould number

E-behind detecting position 0:1 number little main frame, detect, detect before the 1:1 number little main frame

F-1: preceding aerofoil, 2: the back aerofoil, 3:1 number little main frame, 4:2 number little main frame, 5: big 6: two little main frames of main frame dash simultaneously

H-channel number 1:1 passage dashes, and the 2:2 passage dashes

1. three clamps NC code of sending establishment to is respectively

X1 sends clamp to and send plate: M56

X4 sends clamp to and send plate: M57

X2 sends clamp to and send plate: M58

2. create the host number of NC program by mould number

PDATA (i, 3)>56 host numbers=7

PDATA (i, 3)>50 and PDATA (i, 3) < 57 host numbers=2

PDATA (i, 3)>44 and PDATA (i, 3) < 51 host numbers=1

PDATA (i, 5) >=25 and (PDATA (i, 3)>36 and PDATA (i, 3) 45) host number=5

PDATA (i, 5) < 25 and (PDATA (i, 3)>19 and PDATA (i, 3) 36) host number 4

PDATA (i, 5) < 25 and (PDATA (i, 3) >=1 and PDATA (i, 3) 19) host number 3

Satisfy simultaneously towards condition host number 6

3. host number converts the algorithm of punching statement to

The host number mathematical model

1 output Y value=PDATA (i, 2)-outside of belly width host number=F1

2 output Y values=-PDATA (i, 2) host number=F2

3 PDATA (j, 2)=" WB " from detecting position=1 host number=F3

PDATA (j, 2)=" " from detecting position=0 host number=F3

4 PDATA (i, 2)=" WB " main detecting position=1 host number=F4

PDATA (i, 2)=" " main detecting position=0 host number=F4

5 PDATA (i, 2)=" WB " main detecting position=1 host number=F5

PDATA (i, 2)=" " main detecting position=0 host number=F5

6 if PDATA (i, 2)=" " and PDATA (j, 2)=" "

Then main detecting position=0 is from detecting position=0 host number=F6

If PDATA (i, 2)=" WB " and PDATA (j, 2)=" WB "

Then main detecting position=1 is from detecting position=1 host number=F6

If PDATA (i, 2)=" WB " and PDATA (j, 2)=" "

Then main detecting position=1 is from detecting position=0 host number=F6

If PDATA (i, 2)=" " and PDATA (j, 2)=" WB "

Then main detecting position=0 is from detecting position=0 host number=F6

Fig. 2For the automatic adaptive mould of punched hole processing method five main frame production lines of three strokes per minute controls of five main frames production line in the embodiment of the invention Program flow diagram

Step 301: the initialization of system: by The data definition module:Various arrays of data definition module definition and public variable; And pass to EXCEL read module, mould storehouse read module, parameter to array and public variable module, the automatic adaptive die module of five main frames, optimal module, NC program creation module be set, concrete definition as follows:

Mould storehouse operational module: mould storehouse operational module reads the data of outer mold library file, puts into the data of each mould (1-61) mould storehouse array and the automatic adaptive die module of output mask storehouse array to five main frame, optimal module and the NC program creation module of data definition module definition; Mould storehouse array (61,7) character type, the data item in mould storehouse has: station, shape, diameter, placement angle, X to the biasing etc.; Code name according to beam obtains automatically, and code name is that odd number is to get left beam, gets right beam when code name is even number;

The Read EXCEL data module, the EXCEL that describes the U-shaped beam has two files, and one of which is the aperture file, referring to Fig. 6; It two is the beam Parameter File, referring to Fig. 7; Reading file is accomplished by computing machine.

Step 302: five main frames select module from the conversion array PDATA of EXCEL read module output, to obtain data, by the 6th the WTB mark of PDATA carry out top airfoil, the outside of belly, lower aerofoil is selected and output conversion array PDATA selects module, the adaptive die module of top airfoil, the adaptive die module of lower aerofoil for outside of belly reference field;

Step 303 306 3013 is formed the adaptive die module mould of top airfoil, adaptive scope 45-50

Step 304 307 3014 is formed the adaptive die module of lower aerofoil, the adaptive scope 51-56 of mould

Step 305 outside of belly punching main frame is judged, is TB position (PDATA (I, 7)) judgment standard face by mark 1 (bj1), and distinguishing the outside of belly according to the TB marker bit is that reference field is a reference field with the lower aerofoil still with the top airfoil, when PDATA (I, 7)=" T "

PDATA (I, 0)=" WB " then

When PDATA (I, 7)=" B "

PDATA (I, 0)=" " then

Step 3051: confirm big main frame punching according to diameter value more than or equal to 25, diameter value is less than 25 little main frame punchings

Step 3,052 3,055 3015: form the adaptive die module of big main frame, the adaptive scope 37-44 of mould;

Step 3053 is distinguished two little main frames, if which main frame little main frame selects, alternative condition is following:

If dist is two minor increments between the little main frame, plate length=L, plate is wide to be=W

The little main frame of 1#: (1) X>L-dist

(2) work as X>dist and x L-dist, and when mark 1 is B, Y>W/2, when mark 1 is T, Y < w/>2; Be the little main frame of #1 towards last 1134.05 with the breadth first half; The adaptive scope 1-18 of mould

The little main frame of 2#: (1) X≤dist

Step 3,054 3,056 3,011 3058 505A 305C 305E 305F 305G form No. 1 adaptive die module of little main frame, the adaptive scope 1-18 of mould;

Step 3,012 3059 305b 305d 305h 305i 305j form No. 2 adaptive die modules of little main frame, the adaptive scope 19-36 of mould;

Step 308 is returned master routine and is optimized processing: optimizing its purpose has following 3 one of which, because the processing of u ellbeam adopts filtering type method (only advance, stand fast) in order to guarantee the enforcement of this method, must optimize; Its two, be divided into two to program, a passage and two passages are so that realize beam root U-shaped beam on-line machining simultaneously; It three, three replaces feeding to clamp and two relocation devices, feeding interval with also need optimization cooperating of punching; Create the NC program at last, this is the final purpose that EXCEL data of the present invention are directly created the method for NC program, and program routine is referring to Fig. 8 and Fig. 9, and Fig. 8 is the subprogram of a passage, and Fig. 9 is the subprogram of 2 passages.

Fig. 3Be five main frame production lines in the punched hole processing method of three strokes per minute controls of five main frames production line in the embodiment of the invention DFD

Mainly contain two data stream, first data stream through reading the beam parameter, converts data line from EXCEL beam Parameter File to, gives public variable to assignment.

Second data stream is from EXCEL aperture file, converts character string to through reading first row, first row, removes first letter; Become Part No.,, convert numerical variable to through taking off four characters on the line left side; The parity of judging this value is divided into Zuo Liang and You Liang, through reading the later whole aperture of the third line, puts in the array; Carrying out left beam processing and right beam handles; In the notebook data flow graph, only drawn the data stream that left beam is handled, right beam is handled with left beam similar, and difference is following:

During outside of belly TB=" T " as PDATA (I, 7)=" T "

PDATA (I, 0)=" " then

When PDATA (I, 7)=" B "

PDATA (I, 0)=" WB " then

2. top airfoil y=-y

3. lower aerofoil y=y+ outside of belly width

The data stream that left side beam is handled: the value according to WTB is divided into top airfoil processing, lower aerofoil processing, outside of belly processing; Top airfoil is handled adaptive mould scope 45-50, when PDATA (I, 5)=MOJU (j, 5) is a diameter value and the adaptive mould of equal diameters of the mould of choosing main frame number, then: y=y+ outside of belly width

PDATA (I, 3)=mould number

PDATA(I,4)＝X＋MOJU(j,7)

The conversion array sends optimal module to.

Lower aerofoil is handled adaptive mould scope 51-56, when PDATA (I, 5)=MOJU (j, 5) is a diameter value and the adaptive mould of equal diameters of the mould of choosing main frame number, then:

Y=－y

PDATA (I, 3)=mould number

PDATA(I,4)＝X＋MOJU(j,7)

The conversion array sends optimal module to.

The outside of belly is handled, when PDATA (I, 7)=" T " is TB=" T "

PDATA (I, 0)=" WB " then

When PDATA (I, 7)=" B "

PDATA (I, 0)=" " then

When mould diameter PDATA (I, 5)>the adaptive mould scope of the big host process of 25mm 37-44, when PDATA (I, 5)=MOJU (j, 5) is a diameter value and the adaptive mould of equal diameters of the mould of choosing main frame number, then:

PDATA (I, 3)=mould number

PDATA(I,4)＝X＋MOJU(j,7)

The conversion array sends optimal module to.

As mould diameter PDATA (I; 5) two adaptive moulds of little main frame of=25mm, according to L shaped interval fixed allocation, No. 1 the adaptive mould of little main frame interval is back segment and top; Be X greater than deducting first section distance or X in plate length greater than first section and deduct half the more than or equal to the aerofoil width of first section distance and Y value less than plate length; If dist is two minor increments between the little main frame, plate length=L, plate is wide to be=W

No. 1 little main frame: (1) X>L-dist

(2) work as X>dist and x L-dist, and when mark 1 is B, Y>W/2, when mark 1 is T, Y < w/>2; Promptly No. 1 little main frame towards last 1134.05 with the breadth first half; No. 1 adaptive mould scope of little host process 1-18, when PDATA (I, 5)=MOJU (j, 5) is a diameter value and the adaptive mould of equal diameters of the mould of choosing main frame number, then:

PDATA (I, 3)=mould number

PDATA(I,4)＝X＋MOJU(j,7)

The conversion array sends optimal module to.

The adaptive mould of No. 2 little main frames is interval for leading portion and bottom confirming the punching scope that No. 2 little main frames dash; Be X less than first section or X greater than first section and deduct half the less than the aerofoil width of first section distance and Y value less than plate length; If dist is two minor increments between the little main frame; Plate length=L, plate is wide to be=W

No. 2 little main frames: (1) X≤dist

(2) X>dist and x during L-dist, and when mark 1 is B, Y≤W/2, when mark 1 is T, Y value>=w/2; Be that the little main frame of #2 is towards leading portion 1134.05 and breadth bottom; No. 2 adaptive mould scope of little host process 19-36, when PDATA (I, 5)=MOJU (j, 5) is a diameter value and the adaptive mould of equal diameters of the mould of choosing main frame number, then:

PDATA (I, 3)=mould number

PDATA(I,4)＝X＋MOJU(j,7)

The conversion array sends optimal module to.

The 1st row of then changing array PDATA is to jc2-1 behavior major queue

Then change the jc2 of array PDATA capable to the g_num behavior from formation also by the ascending ordering of PDATA (i, 4);

Pz1>No. 1 little main frame one-shot of Pz2;

≤Pz2 is when mould number < 36 No. 2 main frame one-shots for Pz1;

When mould number < 44 big main frame one-shots

When mould number < aerofoil one-shot before 51

When mould number < aerofoil one-shot after=56

When mould number>56 small openings detect

Form six kinds of basic punching mode statements: No. 1 little main frame one-shot, No. 2 main frame one-shots, two little main frames dash simultaneously, big main frame one-shot, top airfoil main frame one-shot, lower aerofoil main frame one-shot; The array of two formations of principal and subordinate judges all and finishes that output forms the NC program.The write operation of NC program creation module also comprises twin-channel punching mode: incorporate 1 passage into before the small opening that the plate tail leaves No. 2 little main frames detects mould, incorporate 2 passages into, computing method after the small opening that the plate tail leaves No. 2 little main frames detects mould

ＰＺＩ>L－(L19－LL－Ld)

Wherein: the biasing of PZI:X+ mould

L:U ellbeam length

The L19:19 mould is to the distance at zero point

LL:18 number distance to No. 19 moulds

The stroke of Ld:1 number little main frame

≤L-(L19-LL-Ld) puts into 1 passage as PZI

Working as PZI>L-(L19-LL-Ld) puts into 2 passages

Claims

1. the punching processing system of three strokes per minute controls of main frame production line; It is characterized in that it comprises like lower module: the data definition module: data definition module definition mould storehouse array, conversion array and public variable; And array and public variable pass to the EXCEL read module, production line selects module, parameter module to be set, array that each module invokes defines and public variable here;

Parameter is provided with module: parameter is provided with the data in the module Read EXCEL longeron Parameter File or the parameter of forms is set; Be stored in the public variable of data definition module definition, these parameters have program number, beam length, outside of belly width, aerofoil height, thickness and pass to production line to this part public variable selects module, the automatic adaptive die module of five main frames, optimal module, each functional module of NC program creation module;

Mould storehouse read module: mould storehouse read module reading of data from the outer mold library file, put into mould storehouse array to the data of each mould, and the automatic adaptive die module of output mask storehouse array to five main frame, optimal module and NC program creation module;

The EXCEL read module: the data of EXCEL read module Read EXCEL beam Parameter File are put into public variable; First row of Read EXCEL longeron data file; Confirm that left beam still is right beam; And exporting definite result to five main frames automatic adaptive die module, the data except that first row of Read EXCEL longeron data file therefrom filter out the row in effective hole; Change every column data of delegation in the conversion array of data definition module definition into, and output has the automatic adaptive die module of conversion array to five main frame of aperture;

The automatic adaptive die module of five main frames: the automatic adaptive die module of five main frames obtains data from the conversion array of EXCEL read module output; First row according to EXCEL longeron data file; Confirm that left beam still is right beam, distinguish top airfoil, the outside of belly, lower aerofoil according to the wtb marker bit; Distinguishing the outside of belly according to the TB marker bit is that reference field is a reference field with the lower aerofoil still with the top airfoil; Confirm that according to the size of diameter value big main frame punching still is little main frame punching; Confirm that according to L shaped interval fixed allocation No. 1 little main frame dashes still No. 2 little main frame punchings; Confirm that according to the relation of Y Value Data and beam parameter the row's of going up mould still is to arrange die punching down; Whether judge which die punching according to diameter of a circle with the equal diameters of mould; Confirmed after the mould, composed mould number and give the 3rd of conversion array, composed the biasing of x+ mould and give the 4th of conversion array, through adding small opening detection module and mould order module, exported to optimal module to the conversion array that has mould number;

Optimal module: optimal module reads in the conversion array that has mould number of the automatic adaptive die module output of five main frames and obtains data; Press mould number ordering; The turnover number component good ordering becomes two formations of principal and subordinate; Big main frame punching, top airfoil, lower aerofoil, No. 2 little host datas are major queue, and No. 1 little main frame punching data be from formation, and individual queue is by setover conversion array data to the NC program creation module of ascending ordering and output ordering completion of X+ mould;

NC program creation module: NC program creation module is according to the data of two orderly formations of ordering principal and subordinate of optimal module output, the head from two formations fetches data respectively; Getting one group of data (the mould scopes of No. 2 little main frames of the outside of belly) from the head of major queue composes the biasing of this mould of X+ to variable Pz1; Compose the biasing of this mould of X+ to variable Pz2 from from formation, getting one group of data again; The condition that compares the biasing of this mould of coordinate figure X+ in these two groups of data; X3xc is that little main frame moves horizontally along directions X, and displacement is 500mm;

Pz1>No. 1 little main frame one-shot of Pz2; Pz1 < No. 2 main frame one-shots of=Pz2;

2. the punching processing system of three strokes per minute controls of a kind of five main frames according to claim 1 production line is characterized in that the automatic adaptive die module of said five main frames comprises:

Five main frames are selected module: five main frames select module from the conversion array of EXCEL read module output, to obtain data, carry out top airfoil, the outside of belly, lower aerofoil selection and output conversion array by the WTB mark and select module, the adaptive die module of top airfoil, the adaptive die module of lower aerofoil for outside of belly reference field;

The adaptive die module of top airfoil: the adaptive die module of top airfoil obtains data from the conversion array that five main frames select module to export; The adaptive mould of equal diameters according to the mould of diameter value and top airfoil number; To the 3rd of conversion array, setover tax to mould number tax to the x+ mould to changing the 4th of array and also exporting and be with the top airfoil mould to change array to adaptive mould module;

The adaptive die module of lower aerofoil: the adaptive die module of lower aerofoil obtains data from the conversion array that five main frames select module to export; The adaptive mould of equal diameters according to the mould of diameter value and lower aerofoil number; Give the 3rd of conversion array mould number tax, compose the biasing of x+ mould to the 4th of conversion array and output band lower aerofoil mould and change array to adaptive mould module;

Outside of belly reference field is selected module: outside of belly reference field selects module from the conversion array that five main frames select module to export, to obtain data; Distinguishing the outside of belly according to the TB marker bit is that reference field is a reference field with the lower aerofoil still with the top airfoil, and conversion array to the outside of belly main frame of output band outside of belly reference field selection result is selected module;

Outside of belly main frame is selected module: outside of belly main frame selects module from the conversion array that outside of belly reference field selects module to export, to obtain data; Confirm that according to the size of diameter value big main frame punching still is little main frame punching; Confirm No. 1 little main frame towards still No. 2 little main frame punchings according to L shaped interval fixed allocation, and also the extremely big adaptive die module of main frame of conversion array of outside of belly main frame selection result, No. 1 adaptive die module of little main frame, No. 2 adaptive die modules of little main frame are with in output;

The big adaptive die module of main frame: the big adaptive die module of main frame obtains data from the conversion array that outside of belly main frame selects module to export; The adaptive mould of equal diameters according to the mould of diameter value and big main frame number; Compose mould number and give the 3rd of conversion array, compose the biasing of x+ mould and give the 4th of conversion array and output conversion array to adaptive mould module with big main frame mould number;

No. 1 adaptive die module of little main frame: No. 1 adaptive die module of little main frame obtains data from outside of belly main frame is selected the conversion array of module output, confirms that according to the back segment and the top of L shaped interval fixed allocation punching scope that No. 1 little main frame dashes and output are with the supreme row down of the conversion array of No. 1 adaptive mould of little main frame mould selection module;

No. 2 adaptive die modules of little main frame: No. 2 adaptive die modules of little main frame obtain data from outside of belly main frame is selected the conversion array of module output, confirm that according to the leading portion and the bottom of L shaped interval fixed allocation punching scope that No. 2 little main frames dash and output are with the supreme row down of the conversion array of No. 2 adaptive moulds of little main frame mould selection module;

Arrange mould up and down and select module: arrange mould up and down and select module from the conversion array of No. 1 adaptive die module of little main frame and No. 2 adaptive die module outputs of little main frame, to obtain data; Confirm that according to the relation of Y Value Data and beam parameter the row's of going up mould still is to arrange die punching down; According to the equal diameters adaptive mould of diameter value with the mould number of choosing main frame; Compose mould number and give the 3rd of conversion array, compose the biasing of x+ mould and have for the 4th of conversion array and output to arrange conversion array to the adaptive mould module that mould is selected up and down;

Adaptive mould module: adaptive mould module from the adaptive die module of top airfoil, the adaptive die module of lower aerofoil, the big adaptive die module of main frame, arrange mould up and down and select to obtain data the conversion array of module output; Numerical value each item to the conversion array keeps processings that round up of two-decimal, the character item of conversion array is removed converted to capitalization is handled behind the space and conversion array to the small opening detection module of mould number is with in output;

The small opening detection module: the small opening detection module obtains data from the conversion array of ordering processing module output, by the ascending ordering of setovering of X+ mould; If the biasing of X+ mould is identical, press the ordering of Y minimum distance, the conversion array that handle in last hole and output band small opening detects that only detects each mould is to optimal module.

3. the punching processing system of three strokes per minute controls of a kind of five main frames according to claim 1 production line is characterized in that said NC program creation module comprises:

Twin-channel punching mode: incorporate 1 passage into before the small opening that the plate tail leaves No. 2 little main frames detects mould, incorporate 2 passages into, computing method after the small opening that the plate tail leaves No. 2 little main frames detects mould:

ＰＺＩ>L－(L19－LL－Ld)；

≤L-(L19-LL-Ld) puts into 1 passage as PZI;

Working as PZI>L-(L19-LL-Ld) puts into 2 passages;

4. the punched hole processing method of three strokes per minute controls of main frame production line is characterized in that it comprises the steps:

Data definition step: data definition step definition mould storehouse array, conversion array and public variable; And array and public variable pass to the EXCEL read step, production line selects step, parameter that step is set, each step is called the array and the public variable of definition here;

Parameter is provided with step: parameter is provided with the data in the step Read EXCEL longeron Parameter File or the parameter of forms is set; Be stored in the public variable of data definition step definition, these parameters have program number, beam length, outside of belly width, aerofoil height, thickness and pass to production line to this part public variable selects step, the automatic adaptive mould step of five main frames, optimization step, each functional steps of NC program creation step;

Mould storehouse read step: mould storehouse read step reading of data from the outer mold library file, put into mould storehouse array to the data of each mould, and the automatic adaptive mould step of output mask storehouse array to five main frame, optimization step and NC program creation step;

The EXCEL read step: the data of EXCEL read step Read EXCEL beam Parameter File are put into public variable; First row of Read EXCEL longeron data file; Confirm that left beam still is right beam; And exporting definite result to five main frames automatic adaptive mould step, the data except that first row of Read EXCEL longeron data file therefrom filter out the row in effective hole; Change every column data of delegation in the conversion array of into data definition step definition, and output has the automatic adaptive mould step of conversion array to five main frame of aperture;

The automatic adaptive mould step of five main frames: the automatic adaptive mould step of five main frames is obtained data from the conversion array of EXCEL read step output; First row according to EXCEL longeron data file; Confirm that left beam still is right beam, distinguish top airfoil, the outside of belly, lower aerofoil according to the wtb marker bit; Distinguishing the outside of belly according to the TB marker bit is that reference field is a reference field with the lower aerofoil still with the top airfoil; Confirm that according to the size of diameter value big main frame punching still is little main frame punching; Confirm that according to L shaped interval fixed allocation No. 1 little main frame dashes still No. 2 little main frame punchings; Confirm that according to the relation of Y Value Data and beam parameter the row's of going up mould still is to arrange die punching down; Whether judge which die punching according to diameter of a circle with the equal diameters of mould; Confirmed after the mould, composed mould number and give the 3rd of conversion array, composed the biasing of x+ mould and give the 4th of conversion array, detected step and mould ordered steps, exported to optimization step to the conversion array that has mould number through adding small opening;

Optimization step: optimization step reads in the conversion array that has mould number of the automatic adaptive mould step output of five main frames and obtains data; Press mould number ordering; The turnover number component good ordering becomes two formations of principal and subordinate; Big main frame punching, top airfoil, lower aerofoil, No. 2 little host datas are major queue, and No. 1 little main frame punching data be from formation, and individual queue is by setover conversion array data to the NC program creation step of ascending ordering and output ordering completion of X+ mould;

NC program creation step: NC program creation step is according to the data of two orderly formations of ordering principal and subordinate of optimization step output, the head from two formations fetches data respectively; Getting one group of data (the mould scopes of No. 2 little main frames of the outside of belly) from the head of major queue composes the biasing of this mould of X+ to variable Pz1; Compose the biasing of this mould of X+ to variable Pz2 from from formation, getting one group of data again; The condition that compares the biasing of this mould of coordinate figure X+ in these two groups of data; X3xc is that little main frame moves horizontally along directions X, and displacement is 500mm;

Pz1>No. 1 little main frame one-shot of Pz2;

Pz1 < No. 2 main frame one-shots of=Pz2;

5. the punched hole processing method of three strokes per minute controls of a kind of five main frames according to claim 4 production line is characterized in that the automatic adaptive mould step of said five main frames comprises:

Five main frames are selected step: five main frames select step from the conversion array of EXCEL read step output, to obtain data, carry out top airfoil, the outside of belly, lower aerofoil selection and output conversion array by the WTB mark and select step, the adaptive mould step of top airfoil, the adaptive mould step of lower aerofoil for outside of belly reference field;

The adaptive mould step of top airfoil: the adaptive mould step of top airfoil is obtained data from the conversion array that five main frames select step to export; The adaptive mould of equal diameters according to the mould of diameter value and top airfoil number; To the 3rd of conversion array, setover tax to mould number tax to the x+ mould to changing the 4th of array and also exporting and be with the top airfoil mould to change array to adaptive mould step;

The adaptive mould step of lower aerofoil: the adaptive mould step of lower aerofoil is obtained data from the conversion array that five main frames select step to export; The adaptive mould of equal diameters according to the mould of diameter value and lower aerofoil number; Give the 3rd of conversion array mould number tax, compose the biasing of x+ mould to the 4th of conversion array and output band lower aerofoil mould and change array to adaptive mould step;

Outside of belly reference field is selected step: outside of belly reference field selects step from the conversion array that five main frames select step to export, to obtain data; Distinguishing the outside of belly according to the TB marker bit is that reference field is a reference field with the lower aerofoil still with the top airfoil, and conversion array to the outside of belly main frame of output band outside of belly reference field selection result is selected step;

Outside of belly main frame is selected step: outside of belly main frame selects step from the conversion array that outside of belly reference field selects step to export, to obtain data; Confirm that according to the size of diameter value big main frame punching still is little main frame punching; Confirm No. 1 little main frame towards still No. 2 little main frame punchings according to L shaped interval fixed allocation, and also the extremely big adaptive mould step of main frame of conversion array of outside of belly main frame selection result, No. 1 adaptive mould step of little main frame, No. 2 adaptive mould steps of little main frame are with in output;

The big adaptive mould step of main frame: the big adaptive mould step of main frame is obtained data from the conversion array that outside of belly main frame selects step to export; The adaptive mould of equal diameters according to the mould of diameter value and big main frame number; Compose mould number and give the 3rd of conversion array, compose the biasing of x+ mould and give the 4th of conversion array and output conversion array to adaptive mould step with big main frame mould number;

No. 1 adaptive mould step of little main frame: No. 1 adaptive mould step of little main frame is obtained data from outside of belly main frame is selected the conversion array of step output, confirms that according to the back segment and the top of L shaped interval fixed allocation punching scope that No. 1 little main frame dashes and output are with the supreme row down of the conversion array of No. 1 adaptive mould of little main frame mould selection step;

No. 2 adaptive mould steps of little main frame: No. 2 adaptive mould steps of little main frame are obtained data from outside of belly main frame is selected the conversion array of step output, confirm that according to the leading portion and the bottom of L shaped interval fixed allocation punching scope that No. 2 little main frames dash and output are with the supreme row down of the conversion array of No. 2 adaptive moulds of little main frame mould selection step;

Arrange mould up and down and select step: arrange mould up and down and select step from the conversion array of No. 1 adaptive mould step of little main frame and No. 2 adaptive mould step outputs of little main frame, to obtain data; Confirm that according to the relation of Y Value Data and beam parameter the row's of going up mould still is to arrange die punching down; According to the equal diameters adaptive mould of diameter value with the mould number of choosing main frame; Compose mould number and give the 3rd of conversion array, compose the biasing of x+ mould and have for the 4th of conversion array and output to arrange conversion array to the adaptive mould step that mould is selected up and down;

Adaptive mould step: adaptive mould step from the adaptive mould step of top airfoil, the adaptive mould step of lower aerofoil, the big adaptive mould step of main frame, arrange mould up and down and select to obtain data the conversion array of step output; Numerical value each item to the conversion array keeps processings that round up of two-decimal, the character item of conversion array is removed converted to capitalization is handled behind the space and output is with conversion array to the small opening of mould number to detect step;

Small opening detects step: small opening detects step and from the conversion array of ordering treatment step output, obtains data, by the ascending ordering of setovering of X+ mould; If the biasing of X+ mould is identical, press the ordering of Y minimum distance, the conversion array that handle in last hole and output band small opening detects that only detects each mould is to optimization step.

6. the punched hole processing method of three strokes per minute controls of a kind of five main frames according to claim 5 production line is characterized in that said NC program creation step comprises:

Twin-channel punching mode: incorporate 1 passage into before the small opening that the plate tail leaves No. 2 little main frames detects mould, incorporate 2 passages into, computing method after the small opening that the plate tail leaves No. 2 little main frames detects mould: PZI>L-(L19-LL-Ld);

≤L-(L19-LL-Ld) puts into 1 passage as PZI;

Working as PZI>L-(L19-LL-Ld) puts into 2 passages;