CN102830650B - Riveting device and method for semi-automatic temperature controller - Google Patents
Riveting device and method for semi-automatic temperature controller Download PDFInfo
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- CN102830650B CN102830650B CN201210323341.3A CN201210323341A CN102830650B CN 102830650 B CN102830650 B CN 102830650B CN 201210323341 A CN201210323341 A CN 201210323341A CN 102830650 B CN102830650 B CN 102830650B
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Abstract
The invention provides a riveting device for a semi-automatic temperature controller, which comprises a worktable, a shocking feed table, a feed runway, a pushing device, a punching device and an electric control device. The pushing device comprises a limiter and a slideway. The slideway is fixed on the worktable, and one end of the limiter is connected with the feed runway while the other end thereof is connected with the slideway. The temperature controller from the shocking feed table enters the feed runway, and the temperature controller from the feed runway enters the limiter for waiting in line and enters the slideway at the other end of the limiter. The slideway is fixed on the worktable, the width of the slideway is slightly greater than that of the temperature controller. The electric control device comprises a programmable logic controller and an air cylinder. The punching device comprises a riveting machine, an upper cutter, a lower cutter and a locking mould. The locking mould is pulled by the air cylinder to move in the slideway. In addition, the invention further provides a riveting method for the semi-automatic temperature controller by using the riveting device. The riveting device for the semi-automatic temperature controller has the advantages of safety in operation, fastness in operating speed, convenience in maintenance, and the like.
Description
Technical field
Present invention relates in general to riveting technology field, relate to particularly a kind of semi-automatic temperature controller riveting set and method.
Background technology
In light fixture outlet manufacturing, the critical component that temperature controller shields as light fixture, applies very extensive.
All the time, in the work of riveted joint temperature controller, directly use the simple and easy punch press of 2T to add clip type mold.Need manually temperature controller is placed in clip type mold, locate inaccurately, there is certain instability, and be placed with certain danger by hand, there is travelling speed slowly and the shortcomings such as cost of labor height.
Summary of the invention
The present invention has developed in order to address the above problem.The object of the invention is to propose a kind of semi-automatic temperature controller riveting set, this device comprises worktable, vibrations feed table, feeding runway, pusher, decompressor and electrical control gear, wherein,
Pusher comprises stop and slideway, and slideway is fixed on described worktable, and wherein one end of stop connects feeding runway, and the other end connects slideway;
Described vibrations feed table temperature controller out enters feeding runway, and the temperature controller in feeding runway enters stop and waits in line, and enters slideway at the other end of stop;
Described slideway is fixed on worktable, and its width is a bit larger tham temperature controller width;
Electrical control gear comprises programmable logic controller (PLC) cylinder;
Decompressor comprises riveting machine, fixes a cutting tool, bottom tool and clip type mold, and wherein, described clip type mold bottom holds a temperature controller, and the pin of temperature controller is placed on bottom tool;
Described clip type mold is pulled in slideway and is moved by cylinder.
Further, described riveting machine has pedal type switch.
Further, described semi-automatic temperature controller riveting set also comprises the gas blow pipe near stop.
Further, described semi-automatic temperature controller riveting set also comprises being arranged on fixes a cutting tool and the organic glass shield of bottom tool outside, and its opening part only exposes a part of necessary operating space, to increase security.
Further, described semi-automatic temperature controller riveting set also comprises that being arranged on vibrations feed table enters the infra-red ray detection device at feeding runway place, carries temperature controller to control vibrations feed table.
Further, the temperature controller number of described feeding runway is 25.
In addition, in order to solve the problems of the technologies described above, the present invention also proposes a kind of clinching method that utilizes above-mentioned semi-automatic temperature controller riveting set, and the method comprises:
Step 1: vibrations feed table temperature controller out enters feeding runway;
Step 2: the temperature controller in feeding runway enters stop and waits in line;
Step 3: the other end at stop arranges slideway, chute width is a bit larger tham temperature controller width;
Step 4: clip type mold is pulled in slideway and moved by cylinder;
Step 5: clip type mold has forward lower part just in time to hold a temperature controller, clip type mold and slideway coordinate, and temperature controller is positioned, and the pin of temperature controller is just in time placed on bottom tool;
Step 6: the end of a thread of connecting line is put on the connector lug of temperature controller;
Step 7: open pedal type switch, control the action of riveting machine punch press, time delay simultaneously 2 seconds;
Step 8: close cylinder circuit electromagnetic valve, control cylinder and retreat, thereby clip type mold retreats, the temperature controller of waiting in line in stop is squeezed into slideway;
Step 9: control cylinder and retreat the time, exhaust casing circuit electromagnetic valve was connected in 3 seconds, and cylinder advances, and before clip type mold is pushed the temperature controller in slideway to, temperature controller pin is just in time placed on bottom tool;
Step 10: repeating step 6-step 9.
As a preferred embodiment of the present invention, the method also comprises:
Step 11: in the time that temperature controller moves on conveying belt, described infra-red ray detection device sends uniform pulse signal, in the time that temperature controller is booked on conveying belt, described infra-red ray detection device sends longer spacing pulse signal;
Step 12: when PLC receives after described long spacing pulse signal, that is, temperature controller has been booked whole feeding runway, controls vibrations feed table and shuts down.
The advantages such as described semi-automatic temperature controller riveting set has handling safety, travelling speed is fast, easy to maintenance.Place temperature controller to the time on clip type mold owing to having saved, handling safety not only, and also production efficiency is more than doubled.
Brief description of the drawings
Fig. 1 a is the schematic side view of the semi-automatic temperature controller riveting set that proposes of the present invention;
Fig. 1 b is that the clip type mold of the semi-automatic temperature controller riveting set that proposes of the present invention holds the enlarged drawing under temperature controller state;
Fig. 2 is the schematic diagram that the temperature controller of the semi-automatic temperature controller riveting set that proposes of the present invention enters riveting set;
Fig. 3 is the schematic top plan view of the semi-automatic temperature controller riveting set that proposes of the present invention.
Description of reference numerals
1 ... worktable
2 ... vibrations feed table
3 ... feeding runway
4 ... fix a cutting tool
5 ... clip type mold
6 ... bottom tool
7 ... temperature controller
8 ... gas blow pipe
9 ... organic glass shield
10 ... infra-red ray detection device
11 ... riveting machine
12 ... slideway
13 ... temperature controller wiring pin
14 ... cylinder
15 ... stop
Embodiment
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that embodiment described herein is only for explaining the present invention, instead of for limiting the present invention.
The semi-automatic temperature controller riveting set that the present invention proposes, as shown in Fig. 1 a and Fig. 3, this device comprises worktable 1, vibrations feed table 2, feeding runway 3, pusher, decompressor and electrical control gear, wherein,
Pusher comprises stop 15 and slideway 12, and as shown in Figure 2, slideway 12 is fixed on described worktable, and wherein one end of stop 15 connects feeding runway 3, and the other end connects slideway 12;
As shown in Figure 3, vibrations feed table 2 temperature controller out enters feeding runway 3, and the temperature controller in feeding runway 3 enters stop 15 and waits in line, and enters slideway 12 at the other end of stop;
Described slideway 12 is fixed on worktable 1, and its width is a bit larger tham temperature controller width;
As shown in Figure 1a, decompressor comprises riveting machine 11, fix a cutting tool 4, bottom tool 6 and clip type mold 5, and it arranges as shown in Figure 1 b, and described clip type mold 5 bottoms hold a temperature controller 7, and the pin 13 of temperature controller is placed on bottom tool 6;
As shown in Figure 2, electrical control gear comprises programmable logic controller (PLC, not shown) and cylinder 14; Described clip type mold 5 is pulled in the interior movement of slideway 12 by cylinder 14.
Due to operating personnel's bimanualness riveted joint, described riveting machine 11 has pedal type switch (not shown).
As shown in Figure 1a, described semi-automatic temperature controller riveting set also comprises the gas blow pipe 8 near stop 15, after start, blown facing to stop 15 imports by pressurized air always, make temperature controller 7 be arranged in clip type mold 5 sides and there is certain expulsive force, after clip type mold 5 retreats, can send into more reliably slideway 12.
As shown in Figure 1a, described semi-automatic temperature controller riveting set also comprises being arranged on fixes a cutting tool 4 and the organic glass shield 9 of bottom tool 6 outsides, and its opening part only exposes a part of necessary operating space, to increase security.Operating personnel need only one and hold a connecting line, the end of a thread are placed on the pin of temperature controller, still hold connecting line after having riveted, and temperature controller is pulled out, and finger need not reach organic glass cover the inside completely, and safety is guaranteed.
As shown in Figure 1a, described semi-automatic temperature controller riveting set also comprises that being arranged on vibrations feed table 2 enters the infra-red ray detection device 10 at feeding runway 3 places, carries temperature controller to control vibrations feed table 2.
In the time that temperature controller is mobile on conveying belt, shown in infra-red ray detection device send uniform pulse signal, in the situation that temperature controller is booked on conveying belt, shown in infra-red ray detection device send the pulse at longer interval, this interval is approximately 10 seconds, that is, and and the cycle of a temperature controller of processing.When electric apparatus control apparatus receives after this long spacing pulse signal, also just illustrate that temperature controller has been booked on whole feeding runway, control vibrations feed table and shut down.
According to designing requirement, the temperature controller number of described feeding runway 3 is 25.Processing these temperature controllers approximately needs 250 seconds, so vibrating disk is set as 200 seconds stop time.
By infra-red ray detection device 10, on vibrating disk, can reduce energy consumption over half,
In addition, the present invention also proposes a kind of clinching method that utilizes above-mentioned semi-automatic temperature controller riveting set, and the method comprises:
Step 1: vibrations feed table 2 temperature controller 7 out enters feeding runway 3;
Step 2: the temperature controller 7 in feeding runway 3 enters stop 15 and waits in line;
Step 3: at the other end of stop 15, slideway 12 is set, slideway 12 width are a bit larger tham the width of temperature controller 7;
Step 4: clip type mold 5 is pulled in the interior movement of slideway 12 by cylinder;
Step 5: clip type mold 5 has forward lower part just in time to hold a temperature controller 7, and clip type mold 5 and slideway 12 coordinate, and temperature controller 7 is positioned, and the pin of temperature controller 7 is just in time placed on bottom tool;
Step 6: the end of a thread of connecting line is put on the connector lug of temperature controller;
Step 7: open pedal type switch, control the action of riveting machine punch press, time delay simultaneously 2 seconds;
Step 8: close cylinder circuit electromagnetic valve, control cylinder 14 and retreat, thereby clip type mold 5 retreats, the temperature controller of waiting in line in stop 15 is squeezed into slideway 12;
Step 9: control cylinder and retreat the time, exhaust casing circuit electromagnetic valve was connected in 3 seconds, and cylinder 14 advances, and before clip type mold 5 is pushed the temperature controller in slideway 12 to, temperature controller pin is just in time placed on bottom tool 6;
Step 10: repeating step 6-step 9.
Owing to entering feeding runway 3 places at vibrations feed table 2, infra-red ray detection device 10 is set, therefore, the method also comprises:
Step 11: in the time that temperature controller moves on conveying belt, described infra-red ray detection device 10 sends uniform pulse signal, in the time that temperature controller is booked on conveying belt, 10 of described infra-red ray detection devices send longer spacing pulse signal;
Step 12: when PLC receives after described long spacing pulse signal, that is, temperature controller has been booked whole feeding runway 3, controls vibrations feed table 2 and shuts down.
The advantages such as described semi-automatic temperature controller riveting set has handling safety, travelling speed is fast, easy to maintenance.Place temperature controller to the time on clip type mold owing to having saved, handling safety not only, and also production efficiency is more than doubled.
Claims (7)
1. a semi-automatic temperature controller riveting set, is characterized in that, this device comprises worktable, vibrations feed table, feeding runway, pusher, decompressor and electrical control gear, wherein,
Pusher comprises stop and slideway, and slideway is fixed on described worktable, and wherein one end of stop connects feeding runway, and the other end connects slideway;
Described vibrations feed table temperature controller out enters feeding runway, and the temperature controller in feeding runway enters stop and waits in line, and enters slideway at the other end of stop;
Described slideway is fixed on worktable, and its width is a bit larger tham temperature controller width;
Electrical control gear comprises programmable logic controller (PLC) and cylinder;
Decompressor comprises riveting machine, fixes a cutting tool, bottom tool and clip type mold, and wherein, described clip type mold bottom holds a temperature controller, and the pin of temperature controller is placed on bottom tool;
Described clip type mold is pulled in slideway and is moved by cylinder.
2. semi-automatic temperature controller riveting set according to claim 1, is characterized in that, described riveting machine has pedal type switch.
3. semi-automatic temperature controller riveting set according to claim 1, is characterized in that, described semi-automatic temperature controller riveting set also comprises the gas blow pipe near stop.
4. semi-automatic temperature controller riveting set according to claim 1, it is characterized in that, described semi-automatic temperature controller riveting set also comprises being arranged on fixes a cutting tool and the organic glass shield of bottom tool outside, and its opening part only exposes a part of necessary operating space, to increase security.
5. semi-automatic temperature controller riveting set according to claim 1, is characterized in that, described semi-automatic temperature controller riveting set also comprises that being arranged on vibrations feed table enters the infra-red ray detection device at feeding runway place, carries temperature controller to control vibrations feed table.
6. semi-automatic temperature controller riveting set according to claim 1, is characterized in that, the temperature controller number of described feeding runway is 25.
7. a semi-automatic temperature controller clinching method that utilizes the semi-automatic temperature controller riveting set described in any one in claim 1-6, is characterized in that, the method comprises:
Step 1: vibrations feed table temperature controller out enters feeding runway;
Step 2: the temperature controller in feeding runway enters stop and waits in line;
Step 3: the other end at stop arranges slideway, chute width is a bit larger tham temperature controller width;
Step 4: clip type mold is pulled in slideway and moved by cylinder;
Step 5: clip type mold has forward lower part just in time to hold a temperature controller, clip type mold and slideway coordinate, and temperature controller is positioned, and the pin of temperature controller is just in time placed on bottom tool;
Step 6: the end of a thread of connecting line is put on the connector lug of temperature controller;
Step 7: open pedal type switch, control the action of riveting machine punch press, time delay simultaneously 2 seconds;
Step 8: close cylinder circuit electromagnetic valve, control cylinder and retreat, thereby clip type mold retreats, the temperature controller of waiting in line in stop is squeezed into slideway;
Step 9: control cylinder and retreat the time, exhaust casing circuit electromagnetic valve was connected in 3 seconds, and cylinder advances, and before clip type mold is pushed the temperature controller in slideway to, temperature controller pin is just in time placed on bottom tool;
Step 10: repeating step 6-step 9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210323341.3A CN102830650B (en) | 2012-09-04 | 2012-09-04 | Riveting device and method for semi-automatic temperature controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210323341.3A CN102830650B (en) | 2012-09-04 | 2012-09-04 | Riveting device and method for semi-automatic temperature controller |
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| CN102830650A CN102830650A (en) | 2012-12-19 |
| CN102830650B true CN102830650B (en) | 2014-07-16 |
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| CN201210323341.3A Active CN102830650B (en) | 2012-09-04 | 2012-09-04 | Riveting device and method for semi-automatic temperature controller |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817282A (en) * | 2014-03-10 | 2014-05-28 | 宁波亚大安全设备制造有限公司 | Pedal pneumatic riveting machine |
| CN109433950A (en) * | 2018-12-31 | 2019-03-08 | 威海双丰韩柏温度智能控制股份有限公司 | Temperature controller automatic charging beats end detection machine |
| CN109926706B (en) * | 2019-04-04 | 2021-12-17 | 浙江一晶科技股份有限公司 | Full-automatic PMX product spot welder |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| IT8023708V0 (en) * | 1980-12-22 | 1980-12-22 | Garlaschi Eufemia | LOCKING DEVICE FOR THE PUNCH HOLDER PLATE IN A PRESS FOR SCREWS, RIVETS AND SIMILAR. |
| DE29900048U1 (en) * | 1999-01-06 | 2000-06-08 | Ms Verwaltungs Und Patentgesel | Rivet setting tool with reversing device |
| CN100387371C (en) * | 2006-06-23 | 2008-05-14 | 钱国钧 | Full-automatic bimetal element forming machine |
| CN202207754U (en) * | 2011-07-20 | 2012-05-02 | 旭程电子(深圳)有限公司 | Riveting machine for movable contact |
| CN102350478A (en) * | 2011-09-20 | 2012-02-15 | 芜湖精锋园林机械科技有限公司 | Automatic riveting system |
| CN202748634U (en) * | 2012-09-04 | 2013-02-20 | 苏州荣文库柏照明系统有限公司 | Semi-automatic temperature controller riveting device |
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Address after: 215427 No. 18 Luhe Qianjingtang Road, Huangjing Town, Taicang City, Suzhou City, Jiangsu Province Patentee after: Suzhou Rongwen Cooper Lighting System Co., Ltd. Address before: 215427 No. 8 West Ring Road, Huangjing Town, Taicang City, Suzhou City, Jiangsu Province Patentee before: Suzhou Rongwen Kubai Lighting Systems Co., Ltd. |
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