CN102829730A - Measuring method for shredding width - Google Patents
Measuring method for shredding width Download PDFInfo
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- CN102829730A CN102829730A CN2012103249731A CN201210324973A CN102829730A CN 102829730 A CN102829730 A CN 102829730A CN 2012103249731 A CN2012103249731 A CN 2012103249731A CN 201210324973 A CN201210324973 A CN 201210324973A CN 102829730 A CN102829730 A CN 102829730A
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Abstract
The invention discloses a measuring method for shredding width. According to the method, digital processing is carried out on a pre-processing image by using a matlab image processing method, a binaryzation image is extracted and then the shredding width is calculated; specifically, the measuring method comprises the following steps of: a, firstly, sampling three samples and pasting the three samples on a background template; b, acquiring the pre-processing image for an analysis by using a digital camera; c, finally, carrying out digital processing to the pre-processing image by using the matlab image processing method, extracting the binaryzation image and calculating an average width, wherein a specific calculation formula for the shredding width is shown in the specification. The measuring method for the shredding width disclosed by the invention solves the problem that accurate measurement of the shredding width is difficult to realize in present cigarette enterprises, a simple and feasible measuring method is provided for an accurate, objective, simple and efficient evaluation of the shredding width, reliable technical parameters and evaluation data are provided, and a significance is provided for controlling stability of a production process, uniformity of the shredding width and quality indexes of cigarettes.
Description
Technical field
The present invention relates to cigarette product quality monitoring field, especially in the production of cigarettes process, the method for supervising of product quality management, specifically a kind of tobacco cut width assay method based on the matlab image processing method.
Background technology
In the production of cigarettes process, can be in time, the homogeneity and the stability of monitoring product exactly, to improving the cigarette product quality significance is arranged.At present, domestic most of cigarette enterprise can only detect the end product of cigarette, lacks monitoring and measuring means accurately for the process control precision.The organoleptic quality of the uniform and stable and cigarette product of tobacco cut width and the stability of fume indication have higher relevance; Tobacco cut width is one of key factor that influences cigarette product inherent quality stability; The instability of tobacco cut width; Can cause the variation of cigarette smoke components in combustion process, influence the odor characteristic and the mouthfeel characteristic of cigarette, even cause the drift of cigarette style and features.
At present; The pipe tobacco projector (JTY250-1 or EP-1 profile projectors) that adopt are measured the pipe tobacco width more in the industry, this method at first when sampling, the pipe tobacco of surveying under-represented; What select all is the pipe tobacco of both sides chopping comparison rule; What read only is the data of opposing parallel position, a certain section both sides of pipe tobacco, and for curling, jagged pipe tobacco is powerless; When using this method to measure the pipe tobacco width in addition, take time and effort, different detection personnel have the different operation custom, cause personal error bigger.Therefore, the assay method of setting up tobacco cut width has very important meaning.
Summary of the invention
The purpose of this invention is to provide a kind of assay method that can reflect the chopping actual width succinctly, efficiently.
For solving the problems of the technologies described above, the invention provides a kind of tobacco cut width assay method, use the matlab image processing method that the pre-service picture is carried out digitized processing, extract binary image, calculate tobacco cut width, specifically comprise the steps:
A, at first uses sampling bag to get the 50g pipe tobacco after the chopping operation, and picking out does not have adhesion and length to reach 30 in the above pipe tobacco of 2cm, and 30 pipe tobaccos and contrast template are accordinged to nonoverlapping principle, uses respectively that solid gum is open and flat to be pasted on the background template;
B, the background template that will paste pipe tobacco and contrast template are placed horizontally on the shooting operation platform; In the uniform environment of illumination condition, open four corner lamp sources; Use digital camera adjustment focal length; Close flashlamp, directly over said shooting operation platform, vertically take pictures, obtain to analyze and use the pre-service picture;
C, use the matlab image processing method that the pre-service picture is carried out digitized processing at last, extract binary image, and extract s
iAnd l
iData, according to contrast template known dimensions P
0And S
0Calculate the mean breadth of 30 pipe tobaccos, wherein the concrete computing formula of tobacco cut width is:
is the tobacco cut width of i sample in the formula;
is the specimen width pixel value of i sample;
is the sample area pixel value of i sample;
is the sample length pixel value of i sample;
is contrast template area pixel value, and
is the contrast template real area.
As optimal technical scheme of the present invention, in step a, said background template is a smooth abrasion-proof opaque and white plastic plate, and said contrast template is the green plastic thin plates of length and width at 3-5cm; In step b, use digital camera directly over said shooting operation platform, vertically to take pictures at the 40cm place.
Beneficial effect of the present invention:
The invention solves present cigarette enterprise and accurately measure the difficult problem of tobacco cut width; For accurate, objective, succinct, efficient evaluations tobacco cut width provide a kind of simple and feasible assay method; And reliable technique parameter and evaluating data are provided, all significant for control stable production process property, tobacco cut width homogeneity and cigarette quality index.
Description of drawings
Fig. 1 is the binaryzation picture of matlab Flame Image Process of the present invention;
Fig. 2 is the operator's console structural representation of taking pictures of the present invention.
Embodiment
Specify optimal technical scheme of the present invention below in conjunction with accompanying drawing.
Tobacco cut width assay method of the present invention uses the matlab image processing method that the pre-service picture is carried out digitized processing, extracts binary image, calculates tobacco cut width, specifically comprises the steps:
A, at first; After the chopping operation, use sampling bag to get the 50g pipe tobacco; Picking out does not have adhesion and length to reach 30 in the above pipe tobacco of 2cm, and 30 pipe tobaccos and contrast template are accordinged to nonoverlapping principle, uses respectively that solid gum is open and flat to be pasted on the background template; Said background template is a smooth abrasion-proof opaque and white plastic plate, and said contrast template is the green plastic thin plates of length and width at 3-5cm;
B, the background template that will paste pipe tobacco and contrast template are placed horizontally on the shooting operation platform; In the uniform environment of illumination condition, open four corner lamp sources; Use digital camera adjustment focal length; Close flashlamp, vertically take pictures in the 40cm place directly over said shooting operation platform, obtains to analyze to use the pre-service picture;
C, use the matlab image processing method that the pre-service picture is carried out digitized processing at last, extract binary image, and extract s
iAnd l
iData, according to contrast template known dimensions P
0And S
0Calculate the mean breadth of 30 pipe tobaccos, wherein the concrete computing formula of tobacco cut width is:
is the tobacco cut width of i sample in the formula;
is the specimen width pixel value of i sample;
is the sample area pixel value of i sample;
is the sample length pixel value of i sample;
is contrast template area pixel value, and
is the contrast template real area.
Because the width of a pipe tobacco is irregular, unfixed; But the length of a pipe tobacco is relatively-stationary; So the present invention uses the matlab image processing method; Extract the area of pipe tobacco, use second order center long axis of ellipse length to represent the length of pipe tobacco, converting through contrast template at last draws the pipe tobacco width.
Embodiment one
Get the pipe tobacco that A trade mark A1 ground produces, the design tobacco cut width is 1.0mm, calculates the mean breadth of 30 pipe tobaccos according to above-mentioned steps, and is as shown in the table:
Embodiment two
Get the pipe tobacco that A trade mark A2 ground produces, the design tobacco cut width is 1.0mm, calculates the mean breadth of 30 pipe tobaccos according to above-mentioned steps, and is as shown in the table:
Embodiment three
Get the pipe tobacco that B trade mark A1 ground produces, the design tobacco cut width is 0.9mm, calculates the mean breadth of 30 pipe tobaccos according to above-mentioned steps, and is as shown in the table:
Embodiments of the invention one, embodiment two differences are that sample to be evaluated production site is different, and embodiment three is that with the difference of embodiment one, example two trade mark is inconsistent and the design tobacco cut width is different.Three's evaluation method, process and principle are all identical.
The present invention does not relate to all identical with the prior art prior art that maybe can adopt of part and realizes.
Beneficial effect of the present invention:
The invention solves present cigarette enterprise and accurately measure the difficult problem of tobacco cut width; For accurate, objective, succinct, efficient evaluations tobacco cut width provide a kind of simple and feasible assay method; And reliable technique parameter and evaluating data are provided, all significant for control stable production process property, tobacco cut width homogeneity and cigarette quality index.
Claims (3)
1. a tobacco cut width assay method is characterized in that using the matlab image processing method that the pre-service picture is carried out digitized processing, extracts binary image, calculates tobacco cut width, specifically comprises the steps:
A, at first uses sampling bag to get the 50g pipe tobacco after the chopping operation, and picking out does not have adhesion and length to reach 30 in the above pipe tobacco of 2cm, and 30 pipe tobaccos and contrast template are accordinged to nonoverlapping principle, uses respectively that solid gum is open and flat to be pasted on the background template;
B, the background template that will paste pipe tobacco and contrast template are placed horizontally on the shooting operation platform; In the uniform environment of illumination condition, open four corner lamp sources; Use digital camera adjustment focal length; Close flashlamp, directly over said shooting operation platform, vertically take pictures, obtain to analyze and use the pre-service picture;
C, use the matlab image processing method that the pre-service picture is carried out digitized processing at last, extract binary image, and extract s
iAnd l
iData, according to contrast template known dimensions P
0And S
0Calculate the mean breadth of 30 pipe tobaccos, wherein the concrete computing formula of tobacco cut width is:
2. tobacco cut width assay method as claimed in claim 1 is characterized in that: in step a, said background template is a smooth abrasion-proof opaque and white plastic plate, and said contrast template is the green plastic thin plates of length and width at 3-5cm.
3. tobacco cut width assay method as claimed in claim 1 is characterized in that: in step b, use digital camera directly over said shooting operation platform, vertically to take pictures at the 40cm place.
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103322929A (en) * | 2013-06-27 | 2013-09-25 | 江苏中烟工业有限责任公司 | Cut rolled stem thickness testing method based on IPP image analyzing technique |
CN103344533A (en) * | 2013-06-19 | 2013-10-09 | 江苏中烟工业有限责任公司 | Image detection method for granularity of granular stems |
CN104122258A (en) * | 2014-07-15 | 2014-10-29 | 江苏中烟工业有限责任公司 | Method for analyzing uniformity of chopped tobacco leaf |
CN104266622A (en) * | 2014-10-20 | 2015-01-07 | 云南中烟工业有限责任公司 | Device for measuring shredding width accurately and using method thereof |
CN104351942A (en) * | 2014-10-22 | 2015-02-18 | 浙江中烟工业有限责任公司 | Natural material for measuring cut tobacco width |
CN104515454A (en) * | 2013-09-30 | 2015-04-15 | 贵州中烟工业有限责任公司 | Method for fast detecting width of cut tobacco at outlet of tobacco cutting machine |
CN104849278A (en) * | 2015-05-20 | 2015-08-19 | 江苏中烟工业有限责任公司 | Method for measuring cut tobacco filament rate on basis of similarity coefficient |
CN107798672A (en) * | 2016-08-31 | 2018-03-13 | 上海创和亿电子科技发展有限公司 | The width measurements method of pipe tobacco or stem, system and the server with the system |
CN110893007A (en) * | 2019-12-11 | 2020-03-20 | 河南中烟工业有限责任公司 | Method for rapidly measuring shredding width of hob type shredding machine |
CN112505039A (en) * | 2020-11-16 | 2021-03-16 | 山东中烟工业有限责任公司 | Tobacco stem shred recutting theory shredding effect evaluation method |
CN113393460A (en) * | 2021-08-16 | 2021-09-14 | 湖南磐钴传动科技有限公司 | Cut tobacco quality parameter detection method and system based on image processing |
CN113570584A (en) * | 2021-07-30 | 2021-10-29 | 河南中烟工业有限责任公司 | Cut tobacco structure detection method based on image recognition |
CN113838123A (en) * | 2021-08-16 | 2021-12-24 | 湖南磐钴传动科技有限公司 | Method for measuring tobacco shred morphology characteristics based on image processing |
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Cited By (20)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103344533A (en) * | 2013-06-19 | 2013-10-09 | 江苏中烟工业有限责任公司 | Image detection method for granularity of granular stems |
CN103322929A (en) * | 2013-06-27 | 2013-09-25 | 江苏中烟工业有限责任公司 | Cut rolled stem thickness testing method based on IPP image analyzing technique |
CN103322929B (en) * | 2013-06-27 | 2016-04-13 | 江苏中烟工业有限责任公司 | A kind of method measuring stem thickness based on IPP image analysis technology |
CN104515454A (en) * | 2013-09-30 | 2015-04-15 | 贵州中烟工业有限责任公司 | Method for fast detecting width of cut tobacco at outlet of tobacco cutting machine |
CN104122258A (en) * | 2014-07-15 | 2014-10-29 | 江苏中烟工业有限责任公司 | Method for analyzing uniformity of chopped tobacco leaf |
CN104266622A (en) * | 2014-10-20 | 2015-01-07 | 云南中烟工业有限责任公司 | Device for measuring shredding width accurately and using method thereof |
CN104266622B (en) * | 2014-10-20 | 2017-01-25 | 云南中烟工业有限责任公司 | Device for measuring shredding width accurately and using method thereof |
CN104351942A (en) * | 2014-10-22 | 2015-02-18 | 浙江中烟工业有限责任公司 | Natural material for measuring cut tobacco width |
CN104849278A (en) * | 2015-05-20 | 2015-08-19 | 江苏中烟工业有限责任公司 | Method for measuring cut tobacco filament rate on basis of similarity coefficient |
CN104849278B (en) * | 2015-05-20 | 2017-06-09 | 江苏中烟工业有限责任公司 | A kind of method that pipe tobacco long filament rate is determined based on likeness coefficient |
CN107798672A (en) * | 2016-08-31 | 2018-03-13 | 上海创和亿电子科技发展有限公司 | The width measurements method of pipe tobacco or stem, system and the server with the system |
CN107798672B (en) * | 2016-08-31 | 2021-06-29 | 上海创和亿电子科技发展有限公司 | Method and system for measuring width of cut tobacco or cut stem and server with system |
CN110893007A (en) * | 2019-12-11 | 2020-03-20 | 河南中烟工业有限责任公司 | Method for rapidly measuring shredding width of hob type shredding machine |
CN112505039A (en) * | 2020-11-16 | 2021-03-16 | 山东中烟工业有限责任公司 | Tobacco stem shred recutting theory shredding effect evaluation method |
CN112505039B (en) * | 2020-11-16 | 2022-08-05 | 山东中烟工业有限责任公司 | Tobacco stem shred recutting theory shredding effect evaluation method |
CN113570584A (en) * | 2021-07-30 | 2021-10-29 | 河南中烟工业有限责任公司 | Cut tobacco structure detection method based on image recognition |
CN113393460A (en) * | 2021-08-16 | 2021-09-14 | 湖南磐钴传动科技有限公司 | Cut tobacco quality parameter detection method and system based on image processing |
CN113393460B (en) * | 2021-08-16 | 2021-11-30 | 湖南磐钴传动科技有限公司 | Cut tobacco quality parameter detection method and system based on image processing |
CN113838123A (en) * | 2021-08-16 | 2021-12-24 | 湖南磐钴传动科技有限公司 | Method for measuring tobacco shred morphology characteristics based on image processing |
CN113838123B (en) * | 2021-08-16 | 2024-03-19 | 湖南磐钴传动科技有限公司 | Method for measuring appearance characteristics of cut tobacco based on image processing |
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