CN102826740A - Automatic welding machine for lamp tube - Google Patents
Automatic welding machine for lamp tube Download PDFInfo
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- CN102826740A CN102826740A CN2012103018205A CN201210301820A CN102826740A CN 102826740 A CN102826740 A CN 102826740A CN 2012103018205 A CN2012103018205 A CN 2012103018205A CN 201210301820 A CN201210301820 A CN 201210301820A CN 102826740 A CN102826740 A CN 102826740A
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- welding machine
- automatic welding
- fluorescent tube
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention belongs to the technical field of machinery equipment and relates to a welding machine, especially to an automatic welding machine for a lamp tube. The invention solves problems of unreasonable design in prior art. The automatic welding machine for the lamp tube comprises a first tube body and a second tube body mutually abutted, and comprises a workbench. The workbench is provided with a first positioning assembly and a second positioning assembly which respectively fix the first tube body and the second tube body and enable two ends of the first tube body and the second tube body to butt together with each other, and an ignition assembly for fixedly connecting the first tube body and the second tube body. The ignition assembly comprises two annular racks arranged side-by-side, and each annular rack comprises a first rack body and a second rack body mutually fastened, wherein the first rack body and the second rack body are both provided with a plurality of flaming heads and an annular flaming area forms when the first rack body and the second rack body are fastened with each other. Compared with prior art, the automatic welding machine for the lamp tube has advantages of uniform welding at butt-joint positions, high first pass yield of products and good consistency.
Description
Technical field
The invention belongs to mechanical equipment technical field, relate to welding machine, relate in particular to a kind of fluorescent tube automatic welding machine.
Background technology
Annular fluorescent tube is used widely, for example: illumination of road both sides or the like; Annular lamp tube is owing to its structure (annular shape) characteristics, and in process of production, the sealing-in of its two semicanals is gordian techniquies, and the quality of sealing-in directly determines the sales volume of product.At present, owing to failing new starting technically, the sealing-in of two semicanals can only be through artificial sealing-in; This method can satisfy user demand to a certain extent; But there is following shortcoming at least in this method: 1, poor product quality, the product of doing over again is more, causes production cost to increase.2, production efficiency is low.3, need more workman, cause waste of manpower resource, and working strength of workers is bigger.4, shortcoming that the homogeneity of product of producing is relatively poor or the like.
In order to solve the problem that prior art exists, people have carried out long-term exploration, have proposed various solutions.For example, the Chinese patent document discloses a kind of power saving fluorescent lamp fluorescent tube docking machine [application number: 91213527.1], mainly is provided with butt joint duration and degree of heating, duration and degree of heating tilting mechanism, holding device of strip lamp, air-path control system, transmission rig etc.Can be simultaneously to two glass-tubes heat, blast hole, butt joint, after the glass-tube butt joint, size, shape high conformity.In addition, the Chinese patent document discloses a kind of full-automatic electrodeless lamp bulb-tubulating machine [application number: 201020292844.5], comprises frame, main motor, step-down gear, magazine, hoisting appliance, station, range plate, bend pipe liner; It is characterized in that: the upper end in frame is provided with table top, is provided with a main shaft at the middle part of table top, is provided with flanged shaft at the table top two ends, at the top of flanged shaft the range plate is housed; Fire tube frame, bend pipe liner are housed on the range plate; On the fire tube frame, fire tube is housed, adorns a big aluminum disc on the top of main shaft, the station support is housed on big aluminum disc, station is housed at the two ends of station support; Main motor, step-down gear, transposition cam are housed in the lower end of table top, and main motor links to each other with step-down gear through pulley, and hoisting appliance and magazine are housed on table top, and magazine links to each other with hoisting appliance.
Above-mentioned two schemes have advantage separately, have improved prior art to a certain extent, have particularly improved production efficiency, but all there is following problem in these two schemes: 1, the product first-pass yield is lower.2, homogeneity of product is relatively poor.3, operation relative complex.4, two semicanal joint butt joints are inhomogeneous, exist and leak welding zone, and in addition, visual appearance is poor.
Summary of the invention
The objective of the invention is provides a kind of reasonable in design, simple in structure to the problems referred to above, and the joint welding is well-balanced, and the product first-pass yield is high, the fluorescent tube automatic welding machine of high conformity.
For achieving the above object; The present invention has adopted following technical proposal: annular lamp tube comprises first body and second body of mutual butt joint; This fluorescent tube automatic welding machine comprises worktable; It is characterized in that; Described worktable is provided with and is respectively applied for fixing first body and second body and can makes the first body two ends and first positioning component and second positioning component that the second body two ends are docking together each other, be used for duration and degree of heating assembly that first body and second body are connected; Described duration and degree of heating assembly comprises two toroidal frames that are arranged side by side, and each toroidal frame includes first support body and second support body of mutual fastening, is equipped with some firn-jet heads on described first support body and second support body and when first support body and second support body fasten each other, forms annular flame zone.First positioning component and second positioning component can be adjusted according to the profile of annular lamp tube, and the clamping that can adapt to various annular lamps (such as circular and rectangle or the like light fixture) is located; In addition, two toroidal frames that are arranged side by side are set, can make the welding of first body and the second body joint evenly, secondly, also there is not this technological deficiency of leakage weldering in this structure, has improved the first-pass yield of product, has guaranteed consistency of product.
In above-mentioned fluorescent tube automatic welding machine; Also be provided with the tube clamping locating device on the described worktable; And the horizontally moving device that described toroidal frame is moved horizontally on worktable, on horizontally moving device, be respectively equipped with first Power Drive Unit that can make the mutual opening and closing of described toroidal frame.The product of producing is according to actual needs adjusted in real time, and conversion is flexible, and is powerful.
In above-mentioned fluorescent tube automatic welding machine; Described first positioning component comprises when described locating platform and moves to described flame zone axial centre and first body can fix said first body synchronously when wherein an end vertically is resisted against on the described locating platform some Pneumatic manipulators that described Pneumatic manipulator is arranged on above the worktable through permanent seat.Pneumatic manipulator can be clamped dissimilar fluorescent tubes, can be circular, also can be orthogonal, can adjust according to the requirement of reality, and conversion is flexible, in addition, can guarantee consistency of product through locating platform, the quality quite stable of product.
In above-mentioned fluorescent tube automatic welding machine; Described second positioning component comprises the push-down head that is arranged on the Pneumatic manipulator below and when the second body two ends are docked on first body respectively, can fixes said second body; Below push-down head, be provided with the five dimension precision adjustment units that to regulate first body and the second body joint gap between them; Be provided with the power setting device that can regulate stroke between Pneumatic manipulator and the push-down head on five precision adjustment units, the power setting device is fixed on the described permanent seat.Adjust simple and conveniently, five precision adjustment units can be adjusted the front, rear, left and right and the gap of direction upwards, and the process of enforcement can be regulated head through several and regulated and realize.
In above-mentioned fluorescent tube automatic welding machine; Described horizontally moving device comprises first governor lever that is separately positioned on first support body and is arranged on second governor lever on second support body; On worktable, be provided with guide rail; On guide rail, be provided with the slide block that can move horizontally along guide rail, described first governor lever all links to each other with slide block with second governor lever.Slide steadily.
In above-mentioned fluorescent tube automatic welding machine, be respectively equipped with lighter for ignition on described every first governor lever and/or every second governor lever, lighter for ignition is positioned at the toroidal frame below.
In above-mentioned fluorescent tube automatic welding machine, described first Power Drive Unit comprises and is arranged on first adjacent governor lever and first cylinder between second governor lever.It can be the double end oil cylinder.
In above-mentioned fluorescent tube automatic welding machine, described second Power Drive Unit comprises second cylinder.
In above-mentioned fluorescent tube automatic welding machine, described power setting device comprises the butt joint cylinder.
Compared with prior art, the advantage of this fluorescent tube automatic welding machine is: 1, reasonable in design, simple in structure.2, first positioning component and second positioning component can be adjusted according to the profile of annular lamp tube, and the clamping that can adapt to various annular lamps (such as circular and rectangle or the like light fixture) is located; In addition, two toroidal frames that are arranged side by side are set, can make the welding of first body and the second body joint evenly, secondly, also there is not this technological deficiency of leakage weldering in this structure, has improved the first-pass yield of product, has guaranteed consistency of product.3, the product of producing is according to actual needs adjusted in real time, and conversion is flexible, and is powerful.4, Pneumatic manipulator can be clamped dissimilar fluorescent tubes, can be circular, also can be orthogonal, can adjust according to the requirement of reality, and conversion is flexible, in addition, can guarantee consistency of product through locating platform, the quality quite stable of product.5, adjustment is simple and convenient.
Description of drawings
Fig. 1 is a structural representation provided by the invention.
Fig. 2 is the right TV structure synoptic diagram of Fig. 1.
Fig. 3 is the plan structure synoptic diagram of Fig. 1.
Among the figure, the first body 1a, the second body 1b, worktable 1, first positioning component 2, second positioning component 3, toroidal frame 4, first support body 41, second support body 42, firn-jet head 43, anchor 51, locating platform 52, Pneumatic manipulator 21, permanent seat 22, push-down head 31, five dimension precision adjustment units 32, regulate a 32a, first governor lever 61, second governor lever 62, guide rail 63, slide block 64, lighter for ignition 6a, the first cylinder 6b, second cylinder 7, butt joint cylinder 8.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is done further detailed explanation.
Shown in Fig. 1-3; This fluorescent tube automatic welding machine; Annular lamp tube comprises the first body 1a and the second body 1b of mutual butt joint; This fluorescent tube automatic welding machine comprises worktable 1; On worktable 1, be provided with and be respectively applied for the fixing first body 1a and the second body 1b and can make the first body 1a two ends and first positioning component 2 that the second body 1b two ends are docking together each other and second positioning component 3, be used for duration and degree of heating assembly that the first body 1a and the second body 1b are connected; This duration and degree of heating assembly comprises two toroidal frames that are arranged side by side 4, and each toroidal frame 4 includes and is equipped with some firn-jet heads 43 on first support body 41 and second support body, 42, the first support bodys 41 and second support body 42 of mutual fastening and when first support body 41 and second support body 42 fasten each other, forms annular flame zone.In order to guarantee consistency of product; Like Fig. 1, shown in 3; On worktable 1, also be provided with the tube clamping locating device; This tube clamping locating device comprises anchor 51 and horizontally disposed locating platform 52, on anchor 51, is provided with to drive second Power Drive Unit that locating platform 52 moves in the horizontal direction, and second Power Drive Unit here comprises second cylinder 7.
Adjust the duration and degree of heating assembly for ease; Like Fig. 1, shown in 3; Also be provided with the horizontally moving device that the toroidal frame 4 that can make moves horizontally on the worktable 1 on worktable 1, on horizontally moving device, be respectively equipped with first Power Drive Unit that can make described toroidal frame 4 mutual opening and closing.The horizontally moving device here comprises first governor lever 61 that is separately positioned on first support body 41 and is arranged on second governor lever 62 on second support body 42; On worktable 1, be provided with guide rail 63; On guide rail 63, be provided with and all link to each other with second governor lever 62 along slide block 64, the first governor levers 61 that guide rail 63 moves horizontally with slide block 64; For the stationarity that realizes moving, as shown in Figure 2, first Power Drive Unit here comprises and is arranged on first adjacent governor lever 61 and the first cylinder 6b between second governor lever 62.In addition, igniting is respectively equipped with lighter for ignition 6a on every first governor lever 61 and/or every second governor lever 62 for ease, and lighter for ignition 6a is positioned at toroidal frame 4 belows, (can be arranged on first support body, 41 belows, also can be arranged on second support body, 42 belows).
For the ability secure fixture first body 1a and the second body 1b; Shown in Fig. 1-3; First positioning component 2 here comprise when described locating platform 52 move to described flame zone axial centre and the first body 1a wherein an end vertically be resisted against 52 last times of described locating platform and can fix some Pneumatic manipulators 21 of the said first body 1a synchronously; Pneumatic manipulator 21 can be adjusted according to the requirement of actual product; Such as: circle and rectangle or the like structure, for secure fixture Pneumatic manipulator 21, Pneumatic manipulator 21 is arranged on worktable 1 top through permanent seat 22; Second positioning component 3 comprises the push-down head 31 that is arranged on Pneumatic manipulator 21 belows and when the second body 1b two ends are docked on the first body 1a respectively, can fixes the said second body 1b; In order to regulate the first body 1a and the second body 1b joint gap between them; Realize evenly welding; Below push-down head 31, be provided with the five dimension precision adjustment units 32 that to regulate the first body 1a and the second body 1b joint gap between them; Five precision adjustment units 32 here can be adjusted the gap of the front, rear, left and right and the direction that makes progress; The process of implementing can be regulated a 32a through several and regulated realization, is being provided with the power setting device that can regulate stroke between Pneumatic manipulator 21 and the push-down head 31 on five precision adjustment units 32, and the power setting device is fixed on the described permanent seat 22.The power setting device here comprises butt joint cylinder 8.
Originally the principle of work that is embodiment is following: the clamping location; Locating platform 52 moves to annular flame zone axial centre through second cylinder 7, and Pneumatic manipulator 21 opens, and on Pneumatic manipulator 21, places the first body 1a; A the first body 1a wherein end is resisted against on the locating platform 52; Pneumatic manipulator 21 clamps the first body 1a then, at this moment with the second body 1b, two terminations or be enclosed within the first body 1a two ends, through push-down head 31 the second body 1b is fixed; If the gap of the first body 1a and the second body 1b joint is inhomogeneous, can pass through five precision adjustment units, 32 adjusting plays; Butt welding, the first cylinder 6b between first governor lever 61 and second governor lever 62 makes first support body 41 dock fastening with second support body 42, and lighter for ignition 6a begins igniting, makes firn-jet head 43 beginning flame, the welding then that are arranged on first support body 41 and second support body 42; The advantage of this embodiment is, can guarantee consistency of product, has improved the first-pass yield of product, and the joint welding evenly, and outward appearance as smart as a new pin.
Specific embodiment described herein only is that the present invention's spirit is illustrated.Person of ordinary skill in the field of the present invention can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although the possibility of using other term do not got rid of in terms such as this paper has used the first body 1a, the second body 1b, worktable 1, first positioning component 2, second positioning component 3, toroidal frame 4, first support body 41, second support body 42, firn-jet head 43, anchor 51, locating platform 52, Pneumatic manipulator 21, permanent seat 22, push-down head 31, five dimension precision adjustment units 32, regulates a 32a, first governor lever 61, second governor lever 62, guide rail 63, slide block 64, lighter for ignition 6a, the first cylinder 6b, second cylinder 7, butt joint cylinder 8 morely.Using these terms only is in order to describe and explain essence of the present invention more easily; It all is contrary with spirit of the present invention being construed to any additional restriction to them.
Claims (10)
1. fluorescent tube automatic welding machine; Annular lamp tube comprises first body (1a) and second body (1b) of mutual butt joint; This docking machine comprises worktable (1); It is characterized in that; Described worktable (1) is provided with and is respectively applied for fixing first body (1a) and second body (1b) and can makes first body (1a) two ends and first positioning component (2) and second positioning component (3) that second body (1b) two ends are docking together each other, be used for duration and degree of heating assembly that first body (1a) and second body (1b) are connected; Described duration and degree of heating assembly comprises two toroidal frames that are arranged side by side (4); Each toroidal frame (4) includes first support body (41) and second support body (42) of mutual fastening, is equipped with some firn-jet heads (43) on described first support body (41) and second support body (42) and forms annular flame zone when fastening each other when first support body (41) and second support body (42).
2. fluorescent tube automatic welding machine according to claim 1; It is characterized in that; Described worktable also is provided with the tube clamping locating device on (1); And the horizontally moving device that described toroidal frame (4) is moved horizontally on worktable (1), on horizontally moving device, be respectively equipped with and can make described toroidal frame (4) first Power Drive Unit of opening and closing each other.
3. fluorescent tube automatic welding machine according to claim 2; It is characterized in that; Described tube clamping locating device comprises anchor (51) and horizontally disposed locating platform (52), on anchor (51), is provided with to drive second Power Drive Unit that locating platform (52) moves in the horizontal direction.
4. fluorescent tube automatic welding machine according to claim 3; It is characterized in that; Described first positioning component (2) comprise when described locating platform (52) move to described flame zone axial centre and first body (1a) wherein an end vertically be resisted against described locating platform (52) when lasting and can fix some Pneumatic manipulators (21) of said first body (1a) synchronously, described Pneumatic manipulator (21) is arranged on above the worktable (1) through permanent seat (22).
5. fluorescent tube automatic welding machine according to claim 4; It is characterized in that; Described second positioning component (3) comprises and is arranged on Pneumatic manipulator (21) below and can fixes the push-down head (31) of said second body (1b) when second body (1b) two ends are docked at first body (1a) last time respectively; Be provided with the five dimension precision adjustment units (32) that to regulate first body (1a) and second body (1b) joint gap between them in push-down head (31) below; Be provided with the power setting device that can regulate stroke between Pneumatic manipulator (21) and the push-down head (31) on five precision adjustment units (32), the power setting device is fixed on the described permanent seat (22).
6. fluorescent tube automatic welding machine according to claim 2; It is characterized in that; Described horizontally moving device comprises first governor lever (61) that is separately positioned on first support body (41) and is arranged on second governor lever (62) on second support body (42); On worktable (1), be provided with guide rail (63); On guide rail (63), be provided with the slide block (64) that can move horizontally along guide rail (63), described first governor lever (61) all links to each other with slide block (64) with second governor lever (62).
7. fluorescent tube automatic welding machine according to claim 6 is characterized in that, is respectively equipped with lighter for ignition (6a) on described every first governor lever (61) and/or every second governor lever (62), and lighter for ignition (6a) is positioned at toroidal frame (4) below.
8. fluorescent tube automatic welding machine according to claim 7 is characterized in that, described first Power Drive Unit comprises and is arranged on adjacent first governor lever (61) and first cylinder (6b) between second governor lever (62).
9. fluorescent tube automatic welding machine according to claim 3 is characterized in that, described second Power Drive Unit comprises second cylinder (7).
10. fluorescent tube automatic welding machine according to claim 5 is characterized in that, described power setting device comprises butt joint cylinder (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103018205A CN102826740A (en) | 2012-08-22 | 2012-08-22 | Automatic welding machine for lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103018205A CN102826740A (en) | 2012-08-22 | 2012-08-22 | Automatic welding machine for lamp tube |
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| Publication Number | Publication Date |
|---|---|
| CN102826740A true CN102826740A (en) | 2012-12-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012103018205A Pending CN102826740A (en) | 2012-08-22 | 2012-08-22 | Automatic welding machine for lamp tube |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113101588A (en) * | 2021-05-14 | 2021-07-13 | 山东钰涛消防科技有限公司 | Intelligent fire monitor detector |
-
2012
- 2012-08-22 CN CN2012103018205A patent/CN102826740A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113101588A (en) * | 2021-05-14 | 2021-07-13 | 山东钰涛消防科技有限公司 | Intelligent fire monitor detector |
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Application publication date: 20121219 |