CN102825940A - Novel manufacturing method and processing equipment for oversized flat glass pattern - Google Patents
Novel manufacturing method and processing equipment for oversized flat glass pattern Download PDFInfo
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- CN102825940A CN102825940A CN201210314593XA CN201210314593A CN102825940A CN 102825940 A CN102825940 A CN 102825940A CN 201210314593X A CN201210314593X A CN 201210314593XA CN 201210314593 A CN201210314593 A CN 201210314593A CN 102825940 A CN102825940 A CN 102825940A
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Abstract
The invention discloses a novel manufacturing method and processing equipment for an oversized flat glass pattern. The method comprises the following steps of: (1) taking a piece of cleaned glass, coating a resin layer on the glass surface, heating, drying and curing the resin layer to form a layer of resin on the glass surface; (2) arranging the glass on a transfer-print workbench in a manner that the glass resin layer is arranged on the upper side, paving a piece of thermal sublimation transfer-print paper on the glass resin layer and paving a high-temperature cloth on the transfer-print paper; (3) pressing and coating a transfer-print heating plate on the high-temperature cloth, heating the transfer-print heating plate and permeating ink on the transfer-print paper into the resin layer; (4) after the transfer-print is finished, cooling the glass; tearing apart the transfer-print paper after the glass is cooled and coating a protective paint on the surface of the resin layer to obtain the finished glass product. The maximum size of the glass product can be 1830mm*2440mm; the novel manufacturing method and the processing equipment for the oversized flat glass pattern are suitable for processing large-specification glass products; compared with stone materials, the glass product is low in cost, has a competitive advantage and is suitable for decoration of wall surfaces, and floors and the like; and the transfer-print effect is good and the pattern is clear and attractive.
Description
Technical field
The present invention relates to a kind of manufacturing approach and process equipment thereof of super large plate glass pattern.
Background technology
At present; Building decoration craft glass is all made through technologies such as etching, air brushing, spray carving, serigraphys basically; Can not lifelike image ground exhibiting product; The production technology that has causes bigger pollution to environment, and what have the hot transfer printing production technology of use now generally all is processing small size plate glass, can't realize the hot transfer printing of carrying out to large scale plate glass.
Summary of the invention
The manufacturing approach and the process equipment thereof that the purpose of this invention is to provide the high super large plate glass pattern of a kind of production efficiency.
For achieving the above object, the technical scheme that the present invention adopts is:
A kind of manufacturing approach of novel super large plate glass pattern may further comprise the steps:
(1) gets the glass that cleans up, make it form one deck resin at glass surface at glass surface coated with resins layer and heating, drying curing;
(2) on the transfer printing workbench, press the glass resin layer at last placement glass, glass resin layer upper berth heat release sublimation transfer paper, high temperature cloth is laid in the transfer paper top;
(3) the transfer printing heating plate is overlaid on the high temperature cloth heats, make ink penetration on the transfer paper to resin bed;
(4) transfer printing is cooled off glass after finishing, and removes transfer paper after the cooling and apply protective paint at resin layer surface to get product.
Glass is clear glass described in the step (1), and said resin is a gloss oil; Protective paint is a white in the step (4).
Heating-up temperature is 180～220 ℃ described in the step (3), and be 4～6 minutes heat time heating time.
Be used to make the process equipment of said novel super large plate glass pattern, comprise the transfer printing workbench, transfer printing workbench top is provided with the transfer printing heating plate that is connected with elevating mechanism, is provided with the heated oils passage in the heating plate, and the heated oils passage is connected with thermal source.
Said transfer printing workbench is slidingly connected with the base that is arranged at its below; Said elevating mechanism is arranged on the base.
Distance between the said adjacent heated oils channel center and heated oils channel center are 2 to the ratio of the distance of heating plate bottom surface:
.
Said transfer printing workbench is slidingly connected through the pulley of its below and the slide rail on the base.
The invention has the beneficial effects as follows:
1. product size maximum of the present invention can be fit to the processing of big specification glass product to 1830mm*2440mm; Product of the present invention is compared with stone material, and cost is low, has very big competitive advantage;
2. the present invention need not use sticker, directly at glass resin layer upper berth heat release sublimation transfer paper, can prevent between transfer paper and the glass wrinkling or bubble occurs;
3. glass of transfer printing of the present invention only needs 4～6 minutes, and transfer speed is fast, efficient is high;
4. in the heating plate of the present invention the heated oils passage is set; Distance between the adjacent heated oils channel center and heated oils channel center are 2 to the ratio of the distance of heating plate bottom surface:
; Can make heating plate even, guarantee transfer quality glass heats;
5. the present invention practices thrift sanitation and hygiene, is applicable to continuous production, and the transfer printing application range of products is wide, applicable to wall surfacing, floor etc.; Good transferring effect, clear patterns, attractive in appearance.
Description of drawings
Fig. 1 is the present device structural representation;
Fig. 2 is the transfer printing heating board structure sketch map in the present device;
Fig. 3 is an A-A cutaway view among Fig. 2.
The specific embodiment
Like Fig. 1, Fig. 2, shown in Figure 3, a kind of manufacturing approach of novel super large plate glass pattern may further comprise the steps:
(1) gets the glass 4 that cleans up, make it form one deck resin at glass surface at glass 4 surface-coated resin beds and heating, drying curing;
(2) on transfer printing workbench 3; Press the glass resin layer at last placement glass; Glass resin layer upper berth heat release sublimation transfer paper 5, high temperature cloth 6 is laid in transfer paper top 5, and (high temperature cloth 6 also can adopt asbestos cloth, and it can play cushioning effect; Heat is uniformly dispersed, prevents that heating plate 7 from directly contacting the scald that transfer paper 5 caused etc.);
(3) transfer printing heating plate 7 is overlaid on the high temperature cloth 6 heats, make ink penetration on the transfer paper 5 to resin bed, heating-up temperature is 180～220 ℃, and be 4～6 minutes heat time heating time;
(4) transfer printing is cooled off glass 4 after finishing, and removes transfer paper after the cooling and apply protective paint at resin layer surface to get product.
Glass 4 is clear glass described in the step (1), and said resin is a gloss oil; Protective paint is a white in the step (4), can make pattern transferring lucuriant in design, clear.
Be used to make the process equipment of said novel super large plate glass pattern; Comprise transfer printing workbench 3; Transfer printing workbench 3 tops are provided with the transfer printing heating plate 7 that is connected with elevating mechanism 2, and are as shown in Figure 2, are provided with heated oils passage 72 in the heating plate 7; The oil-in 71 and the oil-out 73 of heated oils passage 72 are connected with thermal source respectively, and thermal source adopts heat-conducting oil furnace; Transfer printing heating plate 7 is selected normal carbon steel plate or heat-resistance stainless steel for use.As shown in Figure 3; Distance L between the adjacent heated oils channel center and heated oils channel center are 2 to the ratio of the distance H of heating plate bottom surface:
; Among the present invention; Multichannel heated oils passage 72 can be set according to the sized of transfer printing heating plate 7; To guarantee the heat energy demand, make heat distribution even.Transfer printing workbench 3 is slidingly connected through the pulley 31 of its below and the slide rail 11 on the base 1.Elevating mechanism 2 is arranged on the base 1, and elevating mechanism 2 adopts 4 with the realization of journey cylinder, accomplishes the transfer printing that covers of transfer printing heating plate 7 through the up-down of cylinder.This coordinative composition of equipments uses automatons such as heating control system, thermal cycle control system and temperature control system, high efficiency, and the thermal efficiency is high, and energy savings and cost of investment are little, and sanitation and hygiene are more suitable for continuous production; The transfer printing workpiece is adapted to all kinds of pattern plate glass of the following all size of 1830*2440, and board making such as metal are applied widely, good transferring effect, and lucuriant in design, clear patterns, extremely attractive in appearance, product market competitiveness is strong.
Claims (7)
1. the manufacturing approach of a novel super large plate glass pattern is characterized in that, may further comprise the steps:
(1) gets the glass that cleans up, make it form one deck resin at glass surface at glass surface coated with resins layer and heating, drying curing;
(2) on the transfer printing workbench, press the glass resin layer at last placement glass, glass resin layer upper berth heat release sublimation transfer paper, high temperature cloth is laid in the transfer paper top;
(3) the transfer printing heating plate is overlaid on the high temperature cloth heats, make ink penetration on the transfer paper to resin bed;
(4) transfer printing is cooled off glass after finishing, and removes transfer paper after the cooling and apply protective paint at resin layer surface to get product.
2. the manufacturing approach of novel super large plate glass pattern as claimed in claim 1 is characterized in that, glass is clear glass described in the step (1), and said resin is a gloss oil; Protective paint is a white in the step (4).
3. according to claim 1 or claim 2 the manufacturing approach of novel super large plate glass pattern is characterized in that heating-up temperature is 180～220 ℃ described in the step (3), and be 4～6 minutes heat time heating time.
4. be used to make the process equipment of the described novel super large plate glass pattern of claim 1; It is characterized in that, comprise the transfer printing workbench, transfer printing workbench top is provided with the transfer printing heating plate that is connected with elevating mechanism; Evenly be provided with the heated oils passage in the heating plate, the heated oils passage is connected with thermal source.
5. the process equipment of novel super large plate glass pattern as claimed in claim 4 is characterized in that, said transfer printing workbench is slidingly connected with the base that is arranged at its below; Said elevating mechanism is arranged on the base.
6. like the process equipment of claim 4 or 5 described novel super large plate glass patterns; It is characterized in that the distance between the said adjacent heated oils channel center and heated oils channel center are 2 to the ratio of the distance of heating plate bottom surface:
.
7. the process equipment of novel super large plate glass pattern as claimed in claim 6 is characterized in that, said transfer printing workbench is slidingly connected through the pulley of its below and the slide rail on the base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210314593.XA CN102825940B (en) | 2012-08-30 | 2012-08-30 | Novel manufacturing method and processing equipment for oversized flat glass pattern |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210314593.XA CN102825940B (en) | 2012-08-30 | 2012-08-30 | Novel manufacturing method and processing equipment for oversized flat glass pattern |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102825940A true CN102825940A (en) | 2012-12-19 |
| CN102825940B CN102825940B (en) | 2015-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210314593.XA Expired - Fee Related CN102825940B (en) | 2012-08-30 | 2012-08-30 | Novel manufacturing method and processing equipment for oversized flat glass pattern |
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| Country | Link |
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| CN (1) | CN102825940B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109695660A (en) * | 2019-01-03 | 2019-04-30 | 江苏摩臣智联科技股份有限公司 | A kind of glass cover-plate processing damped platform |
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| CN1098361A (en) * | 1993-08-02 | 1995-02-08 | 林福得 | The method for making of colour pattern on upper of shoe |
| CN1339361A (en) * | 2001-07-13 | 2002-03-13 | 刘宗信 | Method for producing glass with pattern |
| CN2774813Y (en) * | 2004-10-29 | 2006-04-26 | 陈燕心 | Glass product with decoration pattern on surface |
| CN201148029Y (en) * | 2008-01-22 | 2008-11-12 | 上海振兴铝业有限公司 | Transfer printing structure of hydraulic flat plate thermal transfer printing equipment |
| CN101310991A (en) * | 2007-05-25 | 2008-11-26 | 吴云峰 | Method for thermal transfer printing and baking ceramic, glass, metal image in batch |
| CN101549570A (en) * | 2008-04-04 | 2009-10-07 | 库迈思控股股份公司 | Hotplate for workpieces |
| CN101797832A (en) * | 2010-04-09 | 2010-08-11 | 浙江曼克斯机械有限公司 | Multistation pattern ironing machine |
| CN202825913U (en) * | 2012-09-04 | 2013-03-27 | 天津日成泰普科技有限公司 | Casing cutting device of automatic casing cutter |
-
2012
- 2012-08-30 CN CN201210314593.XA patent/CN102825940B/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4354851A (en) * | 1977-02-17 | 1982-10-19 | United States Gypsum Company | Method for making a decorated, water-resistant, rigid panel and the product made thereby: transfer dye process onto rigid panel |
| JPS62256689A (en) * | 1986-04-30 | 1987-11-09 | Nippon Seiki Co Ltd | Handy thermal transfer device |
| CN1098361A (en) * | 1993-08-02 | 1995-02-08 | 林福得 | The method for making of colour pattern on upper of shoe |
| CN1339361A (en) * | 2001-07-13 | 2002-03-13 | 刘宗信 | Method for producing glass with pattern |
| CN2774813Y (en) * | 2004-10-29 | 2006-04-26 | 陈燕心 | Glass product with decoration pattern on surface |
| CN101310991A (en) * | 2007-05-25 | 2008-11-26 | 吴云峰 | Method for thermal transfer printing and baking ceramic, glass, metal image in batch |
| CN201148029Y (en) * | 2008-01-22 | 2008-11-12 | 上海振兴铝业有限公司 | Transfer printing structure of hydraulic flat plate thermal transfer printing equipment |
| CN101549570A (en) * | 2008-04-04 | 2009-10-07 | 库迈思控股股份公司 | Hotplate for workpieces |
| CN101797832A (en) * | 2010-04-09 | 2010-08-11 | 浙江曼克斯机械有限公司 | Multistation pattern ironing machine |
| CN202825913U (en) * | 2012-09-04 | 2013-03-27 | 天津日成泰普科技有限公司 | Casing cutting device of automatic casing cutter |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109695660A (en) * | 2019-01-03 | 2019-04-30 | 江苏摩臣智联科技股份有限公司 | A kind of glass cover-plate processing damped platform |
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| Publication number | Publication date |
|---|---|
| CN102825940B (en) | 2015-07-08 |
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| C53 | Correction of patent of invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhao Qichao Inventor after: Li Yufei Inventor after: Xu Peng Inventor after: Zhang Peng Inventor after: Zhao Yuanyuan Inventor after: Zhang Yuxiang Inventor before: Zhao Tianju Inventor before: Zhang Jingchu |
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Free format text: CORRECT: INVENTOR; FROM: ZHAO TIANJU ZHANG JINGCHU TO: ZHAO QICHAO LI YUFEI XU PENG ZHANG PENG ZHAO YUANYUAN ZHANG YUXIANG |
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Granted publication date: 20150708 Termination date: 20170830 |