CN102825527A - Wire-drawing ceramic processing device and processing method thereof - Google Patents

Wire-drawing ceramic processing device and processing method thereof Download PDF

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Publication number
CN102825527A
CN102825527A CN201210343359XA CN201210343359A CN102825527A CN 102825527 A CN102825527 A CN 102825527A CN 201210343359X A CN201210343359X A CN 201210343359XA CN 201210343359 A CN201210343359 A CN 201210343359A CN 102825527 A CN102825527 A CN 102825527A
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China
Prior art keywords
product
grinding belt
abrasive dust
ceramic product
wire drawing
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CN201210343359XA
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Chinese (zh)
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陈海阳
林培广
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Chaozhou Three Circle Group Co Ltd
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Chaozhou Three Circle Group Co Ltd
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Priority to CN201210343359XA priority Critical patent/CN102825527A/en
Publication of CN102825527A publication Critical patent/CN102825527A/en
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Abstract

The invention relates to the field of material surface treatment, and particularly relates to a wire-drawing ceramic processing device and a processing method thereof. The wire-drawing ceramic processing device comprises a driving device, a first driving wheel in transmission connection with the driving device, a polishing strip and a second driving wheel connected with the first driving wheel through the polishing strip, wherein the polishing strip is provided with a grinding structure used for grinding the surface of a ceramic product. The wire-drawing ceramic processing device overcomes the defects of polished products and causes the finished surface of the product to have matte effect, the surface of the processed material has the same texture with plastic and also has metal texture, no fingerprint is left on the product when the product is contacted with fingerprints, and the product is high in hardness and good in toughness and can resist wear, corrosion and oxidization.

Description

A kind of wire drawing pottery processing unit (plant) and processing method thereof
Technical field
The present invention relates to the material surface process field, be specifically related to a kind of wire drawing pottery processing unit (plant) and processing method thereof.
Background technology
Ceramic material is to belong to high hardness material, and difficulty of processing is big, and poor toughness, and with metal material, plastic material etc. are compared needs special mill to be situated between.Zirconia ceramics material is present ceramic decoration material with fastest developing speed, and it has the hardness height, good toughness, and wearability is good, and product surface is fine and smooth, is commonly called as " ceramic steel ", and zirconia ceramics material is widely used in ceramic wrist-watch, the ceramic mobile phone decoration at present.Traditional zirconia ceramics processing method mainly is a grinding and polishing at present, glazing.Grinding and polishing mainly adopts drum-type polishing, mainly is in cylinder, to add some high rigidity abrasive materials, and is placed on product in the cylinder through the high speed rotating abrasive dust to have mirror effect thereby reach product; Glazing mainly is at a kind of glaze of ceramic body surface spraying that burns till, and makes product surface have the light effect through the secondary low-temperature sintering.Drawing process only is used for the surface treatment of metal material at present, because metal material hardness is low, and good toughness, difficulty of processing is little, and technology is simple relatively; In addition, the characteristics that metal material is not wear-resisting cause in the product surface use and scratch easily.
The drum-type polishing needs special devices, and energy consumption is big, though product polishing back has the light effect, the contact finger is easy to generate fingerprint, and this is more fatal to ornament materials; Though and also can reach the light effect through glazing; But, in use abrade easily or scratch, and glaze easy product bubble when double sintering because the hardness of glaze own is low; Increased percent defective, and glazing in use is easy to generate the finger line too.
Summary of the invention
The technical problem that the present invention solves provides a kind of wire drawing pottery processing unit (plant) and processing method thereof; But it overcomes the shortcoming of light product; Make the product finished surface have matt effect, processing back material surface texture is similar with plastics, has metal-like again; And can not produce fingerprint behind the product contact finger line, keep fresh beautiful.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: a kind of wire drawing pottery processing unit (plant); First drive that comprises drive unit, is in transmission connection with drive unit, grinding belt, second drive that is connected with first drive through grinding belt; Wherein, described grinding belt is provided with the abrasive dust structure that is used for abrasive dust ceramic product surface.High speed rotation through grinding belt is carried out abrasive dust to the work surface of ceramic product, and its processed ceramics product has certain sense of direction, and has the gloss of metal, and product surface can not be stained with dirt.
Further, the material of described grinding belt is composite material or the composite material of abrasive powder and resin or the composite material of emergy powder and resin of diamond dust and resin, and the ratio of above-mentioned composite material can be adjusted according to ceramic hardness.
Further, described abrasive dust structure on grinding belt be a plurality of circles or annular lines arrange and its spacing adjustable.The lines of described abrasive dust structure is the parallel arranged structure.The abrasive dust structure can be made into circle or annular or other can carry out the shape of abrasive dust, and the height of abrasive dust structure can be according to the hardness adjustment of ceramic product.In addition, the size of abrasive dust structure, shape are consistent, and on grinding belt vertically with the neat arrangement of horizontal direction, the quantity of the abrasive dust structure of each row and each row is consistent, big or small, shape is unanimity also; But the ceramic product that concrete structure and shape abrasive dust through the abrasive dust structure go out to have certain sense of direction.
A kind of wire drawing pottery processing method may further comprise the steps:
A, ceramic product is fixed on the frock clamp, ceramic product surface to be processed contacts with grinding belt;
B, unlatching drive unit, the grinding belt rotation is to ceramic product surface abrasive dust to be processed;
C, surperficial through the ultrasonic waves for cleaning ceramic product.
Said method is applicable to products such as earthenware slab, mobile phone base plate and accessory, through the concrete structure shape of abrasive dust structure and the setting of arrangement, can make that the ceramic product surface behind the abrasive dust forms the perhaps effect of other similar wire drawing of flowing water shape, sun line.
Further, ceramic product surfacing to be processed.If the work surface out-of-flatness can cause damage or ceramic product to cause damage to the abrasive dust structure.
Further, described ceramic product is the zirconia ceramics product.Zirconia material has high rigidity; High strength; High tenacity, the physical and chemical performance that high wearability and chemical resistance or the like are good, zirconia obtain to use widely in pottery, refractory material, machinery, electronics, optics, Aero-Space, biology, chemistry or the like various fields.Through the zirconia ceramics product is used above-mentioned method of surface finish; Greatly enriched the surface effect of zirconia ceramics material as ornament materials; Make this material have stronger competitiveness and sight, be applicable to the shell of electronic product, communication product etc. as ornament, handicraft aspect.
Compared with prior art, beneficial effect is: a kind of wire drawing pottery processing unit (plant) of the present invention and processing method thereof, but it overcomes the shortcoming of light product; Make the product finished surface have matt effect, processing back material surface texture is similar with plastics, has metal-like again; And can not produce fingerprint behind the product contact finger line; Keep fresh beautiful, and its hardness height, good toughness, wear-resistant, corrosion-resistant, resistance to oxidation and exquisite appearance.
Description of drawings
Fig. 1 is a processing unit (plant) overall structure sketch map of the present invention;
Fig. 2 is grinding belt structure first sketch map of the present invention;
Fig. 3 is grinding belt structure second sketch map of the present invention;
Fig. 4 is wire drawing ceramic surface first sketch map of the present invention;
Fig. 5 is wire drawing ceramic surface second sketch map of the present invention.
The specific embodiment
As shown in Figure 1; A kind of wire drawing pottery processing unit (plant); First drive 2 that comprises drive unit 4, is in transmission connection with drive unit 4, grinding belt 1, second drive 3 that is connected with first drive 2 through grinding belt 1; Wherein, described grinding belt 1 is provided with the abrasive dust structure 11 that is used for abrasive dust ceramic product surface.High speed rotation through grinding belt 1 is carried out abrasive dust to the work surface of ceramic product, and its processed ceramics product has certain sense of direction, and has the gloss of metal, and product surface can not be stained with dirt.
Further, the material of described grinding belt 1 is composite material or the composite material of abrasive powder and resin or the composite material of emergy powder and resin of diamond dust and resin, and the ratio of above-mentioned composite material can be adjusted according to ceramic hardness.With the material of above-mentioned composite material as grinding belt 1, its hardness is higher, can carry out abrasive dust to ceramic surface, makes the processed ceramics product have certain sense of direction.
Like Fig. 2, shown in 3, described abrasive dust structure 11 on grinding belt 1 be a plurality of circles or annular lines arrange and its spacing adjustable.The lines of described abrasive dust structure 11 is the parallel arranged structure.Abrasive dust structure 11 can be made into circle or annular (like Fig. 2,3) or other can carry out the shape of abrasive dust, and the height of abrasive dust structure 11 can be according to the hardness adjustment of ceramic product.In addition, the size of abrasive dust structure 11, shape are consistent, and on grinding belt 1 vertically with the neat arrangement of horizontal direction, the quantity of the abrasive dust structure 11 of each row and each row is consistent, big or small, shape is unanimity also; But the ceramic product that concrete structure and shape abrasive dust through abrasive dust structure 11 go out to have certain sense of direction.
A kind of wire drawing pottery processing method may further comprise the steps:
A, ceramic product is fixed on the frock clamp, ceramic product surface to be processed contacts with grinding belt 1;
B, unlatching drive unit 4, grinding belt 1 rotation is to ceramic product surface abrasive dust to be processed;
C, surperficial through the ultrasonic waves for cleaning ceramic product.
Said method is applicable to products such as earthenware slab, mobile phone base plate and accessory, through the concrete structure shape of abrasive dust structure 11 and the setting of arrangement, can make that the ceramic product surface behind the abrasive dust forms the perhaps effect of other similar wire drawing of flowing water shape, sun line.
Further, described ceramic product surfacing to be processed.Described ceramic product is the zirconia ceramics product.If the work surface out-of-flatness can cause damage or ceramic product to cause damage to the abrasive dust structure.Through the zirconia ceramics product is used above-mentioned method of surface finish; Greatly enriched the surface effect of zirconia ceramics material as ornament materials; Make this material have stronger competitiveness and sight, be applicable to the shell of electronic product, communication product etc. as ornament, handicraft aspect.
Like Fig. 4, shown in 5, to see with plastics similarly from product appearance, its advantage is that surface uniformity is good, is not easy to be stained with finger line and dirt, the pattern top grade is generous.This material surface difference conventional material surface in the past, plastic material surface in use makes the surface of housing produce scratch easily, after long-term the use; Just it is intolerably dirty to seem, but and with the prepared mobile phone body of metal material, its outer enamelled coating collides improperly when also Chang Yinwei uses and falls lacquer; Make outward appearance no longer beautiful; And the metal surface is owing to be glossy surfaces, and use is stained with the finger line easily, influences product appearance.
The above only is a preferred implementation of the present invention, should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can do the improvement of some suitable actual conditions to the technical scheme of invention.Therefore, protection scope of the present invention is not limited thereto, and those of skill in the art are any to be included within protection domain of the present invention based on non-material change on the technical scheme of the present invention.

Claims (7)

1. wire drawing pottery processing unit (plant); First drive (2) that comprises drive unit (4), is in transmission connection with drive unit (4), grinding belt (1), through second drive (3) that grinding belt (1) is connected with first drive (2), it is characterized in that: described grinding belt (1) is provided with the abrasive dust structure (11) that is used for abrasive dust ceramic product surface.
2. a kind of wire drawing pottery processing unit (plant) according to claim 1; It is characterized in that: the material of described grinding belt (1) is composite material or the composite material of abrasive powder and resin or the composite material of emergy powder and resin of diamond dust and resin, and the ratio of above-mentioned composite material can be adjusted according to ceramic hardness.
3. a kind of wire drawing pottery processing unit (plant) according to claim 1 is characterized in that: described abrasive dust structure (11) upward is that the arrangement of a plurality of circles or annular lines and its spacing are adjustable at grinding belt (1).
4. a kind of wire drawing pottery processing unit (plant) according to claim 1, it is characterized in that: the lines of described abrasive dust structure (11) is the parallel arranged structure.
5. processing method that adopts the arbitrary said processing unit (plant) of claim 1-4 is characterized in that may further comprise the steps:
A, ceramic product is fixed on the frock clamp, ceramic product surface to be processed contacts with grinding belt (1);
B, unlatching drive unit (4), grinding belt (1) rotation is to ceramic product surface abrasive dust to be processed;
C, surperficial through the ultrasonic waves for cleaning ceramic product.
6. a kind of wire drawing pottery processing method according to claim 5 is characterized in that: described ceramic product surfacing to be processed.
7. a kind of wire drawing pottery processing method according to claim 5, it is characterized in that: described ceramic product is the zirconia ceramics product.
CN201210343359XA 2012-09-17 2012-09-17 Wire-drawing ceramic processing device and processing method thereof Pending CN102825527A (en)

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Application Number Priority Date Filing Date Title
CN201210343359XA CN102825527A (en) 2012-09-17 2012-09-17 Wire-drawing ceramic processing device and processing method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105644263A (en) * 2016-01-06 2016-06-08 泉州上相茶具有限公司 Metal-imitating stone product and manufacturing method thereof
CN115139230A (en) * 2022-06-14 2022-10-04 郑州瑞特金刚石砂带有限公司 Superhard material abrasive cloth for hard-to-grind material wire drawing and application of abrasive belt and impeller prepared from superhard material abrasive cloth

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999042249A1 (en) * 1998-02-18 1999-08-26 Unicorn Abrasives Limited Abrasive belt
WO2001015856A1 (en) * 1999-08-31 2001-03-08 Micron Technology, Inc. Polishing pads and planarizing machines for mechanical and/or chemical-mechanical planarization of microelectronic substrate assemblies
EP1561543A1 (en) * 2004-02-09 2005-08-10 sia Abrasives Industries AG Grinding belt
CN1671510A (en) * 2002-07-26 2005-09-21 3M创新有限公司 Abrasive product, method of making and using the same, and apparatus for making the same
CN101389447A (en) * 2006-01-27 2009-03-18 柯马杜股份有限公司 Method of satinizing a hard material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999042249A1 (en) * 1998-02-18 1999-08-26 Unicorn Abrasives Limited Abrasive belt
WO2001015856A1 (en) * 1999-08-31 2001-03-08 Micron Technology, Inc. Polishing pads and planarizing machines for mechanical and/or chemical-mechanical planarization of microelectronic substrate assemblies
CN1671510A (en) * 2002-07-26 2005-09-21 3M创新有限公司 Abrasive product, method of making and using the same, and apparatus for making the same
EP1561543A1 (en) * 2004-02-09 2005-08-10 sia Abrasives Industries AG Grinding belt
CN101389447A (en) * 2006-01-27 2009-03-18 柯马杜股份有限公司 Method of satinizing a hard material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105644263A (en) * 2016-01-06 2016-06-08 泉州上相茶具有限公司 Metal-imitating stone product and manufacturing method thereof
CN115139230A (en) * 2022-06-14 2022-10-04 郑州瑞特金刚石砂带有限公司 Superhard material abrasive cloth for hard-to-grind material wire drawing and application of abrasive belt and impeller prepared from superhard material abrasive cloth

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Application publication date: 20121219