CN102825338B - Simple forming process for lines and grooves on surface of product - Google Patents

Simple forming process for lines and grooves on surface of product Download PDF

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Publication number
CN102825338B
CN102825338B CN201110163472.5A CN201110163472A CN102825338B CN 102825338 B CN102825338 B CN 102825338B CN 201110163472 A CN201110163472 A CN 201110163472A CN 102825338 B CN102825338 B CN 102825338B
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China
Prior art keywords
lines
groove
processing
sliding bearing
trimmer
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CN201110163472.5A
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CN102825338A (en
Inventor
朱家强
李炜
罗剑岚
刘凯
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Shanghai Jin Fei Polytron Technologies Inc.
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SHANGHAI CEDAR COMPOSITES TECHNOLOGY Co Ltd
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Abstract

The invention discloses a simple forming process for lines and grooves on surface of a product. A base plate, a bearing and a copying clamp are additionally arranged on an existing manual flat edge trimmer; namely, a base plate is arranged on a manual flat edge trimmer at the position of a screw hole; the base plate is tightly locked on the flat edge trimmer based on the position of the screw hole; a sliding bearing is fixed on the base plate; the resistance of cutters on product can be reduced by taking advantage of the sliding force of the sliding bearing in manufacturing process of the flat edge trimmer; the copying clamp is manufactured according to the shape of to-be-manufactured lines; and the demanding lines and grooves can be manufactured by matching the sliding bearing with the copying clamp. According to the simple forming process for lines and grooves on the surface of the product, various complicated art designing lines and process lines can be manufactured by the process simply and conveniently; in addition, the processing cost is reduced as CNC (Computer Numerical Control) and other large-scale machines are not necessary to use; and the process is more practical and capable of well controlling the depth, width and other sizes of lines in processing products when some products cannot be processed even by CNC.

Description

The simple moulding process of product surface line, groove
Technical field
The present invention relates to the technique in a kind of Surface-micromachining process field, specifically, what relate to is the simple moulding process of all kinds of abnormity of a kind of product surface, irregular lines, groove.
Background technology
In the Surface Machining of product, having is much the lines that processing dimension is had relatively high expectations on the each surface of larger product, and such as abnormity, irregular lines and groove etc., these lines and groove require attractive in appearance, required precision is simultaneously also very high, because this can affect the effect of some fit ons.General enterprise all adopts CNC machining at present, or mould molding, or manually processing.But in actual process, by the very large and higher cost of labor of input of CNC, Mould Machining, mould drops into high, and production efficiency is low, and pure handicraft processing is difficult to meet the requirements of dimensional accuracy.
As Chinese utility model patent: flexible digital control line-scribing equipment, application number: 200720080203.1, " disclosed a kind of flexible digital control line-scribing equipment; have a straight large knitting needle bar of rigidity; its one end band carbide alloy needle point, one end is shaped with step head to this utility model, stretches in staight shank guide cavity; contact with the flexible member being coaxially set on it, has an adjusting plug screw that regulates described flexible member precompression on the upper end of guide.The utility model can, according to rapidoprint hardness situation, produce groove power by regulating plug screw and Digit Control Machine Tool lifting main shaft to implement precompressed to spring, carves lines clearly.Be specially adapted to accurately carve under numerical control program control with three-dimensional, five-coordinate numerally controlled machine tool the industrial grooves such as aircraft complex part line of cut, erect-position line, datum line, composite laying angle line.Groove speed improves more than 20 times than conventional method." although this patented technology can improve groove speed, input cost is very high.
Trimmer, is normally made up of protective cover of drive motors, cutter and adjustable angle etc., and cutter is fixed on trimmer by screw.Trimmer main application has engraving, hollow out, deburring, and it,, by selecting corresponding cutter, accomplishes required shape according to the shape of cutter cutter head by the edge of product, and applicable industry is very extensive.Trimmer can divide automatic edge trimming machine and Manual edge trimmer, and Manual edge trimmer manual operation is simple and easy, and quick, cost is low.After the present invention reequips Manual edge trimmer exactly, for larger product surface line, the processing of groove.
Summary of the invention
The object of the invention is to solve above-mentioned deficiency of the prior art, the simple moulding process of a kind of product surface line, groove is provided, mainly by after Manual edge trimmer repacking, utilize fixture auxiliary, lines that can on each surface, processing dimension is had relatively high expectations at larger product, drop into relatively lowly, the dimensional accuracy of production efficiency and product improves greatly.
For realizing above-mentioned object, the technical solution used in the present invention is as follows:
The simple moulding process that the invention provides a kind of product surface line, groove, is specially:
Install a backing plate additional at existing Manual edge trimmer, a bearing, a profiling jig, that is: a backing plate is set in the position of Manual edge trimmer screw, backing plate is locked on trimmer by the position of screw, and on backing plate, fix a sliding bearing, and facilitate trimmer adding the slip of man-hour by sliding bearing, reduce the resistance that cutter is processed on product; The lines shape of processing is made profiling jig as required, coordinates with sliding bearing in profiling jig, just can process lines, the groove of needs realization.
Described backing plate, sliding bearing and Manual edge trimmer are integrated.
Described sliding bearing, in backing plate, requires to slide very smooth and easy.
Lines, groove processing that described profiling jig is realized as required, and at the lines of needs processing, the overall diameter size groove that groove center reserves bearing, bearing is placed in profiling jig groove and is slided, just can process the lines, the groove that need realization.
A backing plate is installed in the present invention additional on existing Manual edge trimmer, a bearing, a profiling jig, profiling jig reserves the overall diameter size groove of sliding bearing, sliding bearing slides smooth and easy, by bearing is placed in profiling jig groove and is slided, just can process the lines that need realization.Which is processed art designing's lines of various complexity, and technique lines geometric ratio is more convenient, simple.And cost-saving, can avoid going processing with large-scale machines such as CNC, the place that some also cannot be processed with CNC, more can give prominence to the practical of this technique and can reasonablely control the degree of depth of lines well, width equidimension.The present invention is applicable to process some abnormity, planar member, all can process required lines, groove etc., reaches lines sense, effect attractive in appearance.
Brief description of the drawings
Fig. 1 is that in the embodiment of the present invention, processing unit (plant) uses schematic diagram;
Fig. 2 is unprocessed workpiece schematic diagram in the embodiment of the present invention;
Fig. 3 is the workpiece schematic diagram of having processed in the embodiment of the present invention;
In figure: 1, repacking trimmer; 2, profiling jig; 3, to be processed; 4, backing plate; 5, sliding bearing.
Detailed description of the invention
Below in conjunction with drawings and Examples, the technical solution of the present invention is further explained, but following content is not intended to limit the scope of the invention.
The present embodiment provides the simple moulding process of a kind of product surface line, groove, for some larger goods, needs the situations such as processing art designing lines, groove, and in the time making larger productions in batches, production efficiency is high, and production, input cost are low.
As shown in Figure 1, for processing unit (plant) in the embodiment of the present invention uses schematic diagram; In figure: 1, repacking trimmer; 2, profiling jig; 3, to be processed.On repacking trimmer, 5, one profiling jigs 2 of 4, one sliding bearings of a backing plate are increased.
Profiling jig 2 is positioned at the surface of to be processed, the lines processing that profiling jig 2 is realized as required, and the lines center processing at needs reserves the overall diameter size groove of sliding bearing 5.Backing plate, sliding bearing 5 is structure as a whole with trimmer, and wherein sliding bearing 5, in backing plate 4, needs to slide very smooth and easy.Then sliding bearing 5 is placed in profiling jig 2 grooves and is slided, just can process the lines that need realization.
More specifically, the present embodiment processing technology specifically comprises following operating procedure:
The first step, sectional fixture
The lines shape of processing is made profiling jig as required, lines, groove processing that profiling jig is realized as required, and at the lines of needs processing, the overall diameter size groove that groove center reserves bearing; By fixing of the workpiece of required processing, groove tool installs.
Second step, installs knife tool
On backing plate, fix sliding bearing, then backing plate is locked on trimmer by the position of trimmer screw, then the knife tool of required size is installed.
The 3rd step, regulates working depth
According to the dimensional requirement of product processing, utilize graduation mark on trimmer to regulate the degree of depth of knife tool.
The 4th step, processing lines, groove
Sliding bearing is placed in the reserved groove of profiling jig and is slided, and cutter just can process the lines, the groove that need realization.
As shown in Figures 2 and 3, Fig. 2 is unprocessed workpiece schematic diagram, and Fig. 3 is the workpiece schematic diagram of having processed, and the present embodiment is applicable to process some abnormity, planar member, all can process required lines, groove etc., reaches lines sense, effect attractive in appearance.
As can be seen from the above embodiments, the present invention is a kind of all kinds of abnormity, the simple processing technology of irregular lines, groove, process art designing's lines, the technique lines of various complexity, simple and convenient, and also cost-saving, can avoid going processing with large-scale machines such as CNC, the place that some also cannot be processed with CNC, more can give prominence to the practical of this technique and can reasonablely control the degree of depth of lines well, width equidimension.
More than show and described the advantage of general principle of the present invention, principal character and this patent.The technical staff of the industry should understand; this patent is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is by appended claim.

Claims (4)

1. a simple moulding process for product surface line, groove, is characterized in that: install a backing plate additional at existing Manual edge trimmer, and a bearing, a profiling jig, that is:
A backing plate is set in the position of Manual edge trimmer screw, backing plate is locked on trimmer by the position of screw, and on backing plate, fix a sliding bearing, trimmer is adding the slip of man-hour by sliding bearing, reduces the resistance that cutter is processed on product;
The lines shape of processing is made profiling jig as required, coordinates with sliding bearing in profiling jig, processes lines, the groove of needs;
Comprise following concrete steps:
The first step, sectional fixture
The lines shape of processing is made profiling jig as required, lines, groove processing that profiling jig is realized as required, and at the lines of needs processing, the overall diameter size groove that groove center reserves bearing; By fixing of the workpiece of required processing, groove tool installs;
Second step, installs knife tool
On backing plate, fix sliding bearing, then backing plate is locked on trimmer by the position of trimmer screw, then the knife tool of required size is installed;
The 3rd step, regulates working depth
According to the dimensional requirement of product processing, utilize graduation mark on trimmer to regulate the degree of depth of knife tool;
The 4th step, processing lines, groove
Sliding bearing is placed in the reserved groove of profiling jig and is slided, and cutter just can process the lines, the groove that need realization.
2. the simple moulding process of product surface line according to claim 1, groove, is characterized in that: described backing plate, sliding bearing and Manual edge trimmer are integrated.
3. the simple moulding process of product surface line according to claim 1 and 2, groove, is characterized in that: described sliding bearing, in backing plate, slides smooth and easy.
4. the simple moulding process of product surface line according to claim 1 and 2, groove, it is characterized in that: lines, groove processing that described profiling jig is realized as required, and at the lines of needs processing, the overall diameter size groove that groove center reserves bearing, described sliding bearing is placed in profiling jig groove and slides.
CN201110163472.5A 2011-06-17 2011-06-17 Simple forming process for lines and grooves on surface of product Active CN102825338B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201110163472.5A CN102825338B (en) 2011-06-17 2011-06-17 Simple forming process for lines and grooves on surface of product

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Application Number Priority Date Filing Date Title
CN201110163472.5A CN102825338B (en) 2011-06-17 2011-06-17 Simple forming process for lines and grooves on surface of product

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CN102825338B true CN102825338B (en) 2014-10-01

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103639532A (en) * 2013-12-25 2014-03-19 镇江市高等专科学校 Dial scribing mold

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3510589A1 (en) * 1985-03-23 1986-06-12 Daimler-Benz Ag, 7000 Stuttgart Device for centre-punching a workpiece
JPH08141946A (en) * 1994-11-17 1996-06-04 Kawasaki Heavy Ind Ltd Pen holder with copy structure
CN2304515Y (en) * 1997-06-26 1999-01-20 河北宣化化肥集团有限公司 Multifunctional layout lining instrument
CN101143441A (en) * 2007-10-15 2008-03-19 陕西科技大学 Marking copying gauge
CN201295924Y (en) * 2008-11-20 2009-08-26 天津市天发重型水电设备制造有限公司 Marking tool for workpieces
CN201361867Y (en) * 2009-01-15 2009-12-16 江西昌河航空工业有限公司 Novel scriber based on contour template
CN201863201U (en) * 2010-11-26 2011-06-15 王志刚 Marking tool

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3510589A1 (en) * 1985-03-23 1986-06-12 Daimler-Benz Ag, 7000 Stuttgart Device for centre-punching a workpiece
JPH08141946A (en) * 1994-11-17 1996-06-04 Kawasaki Heavy Ind Ltd Pen holder with copy structure
CN2304515Y (en) * 1997-06-26 1999-01-20 河北宣化化肥集团有限公司 Multifunctional layout lining instrument
CN101143441A (en) * 2007-10-15 2008-03-19 陕西科技大学 Marking copying gauge
CN201295924Y (en) * 2008-11-20 2009-08-26 天津市天发重型水电设备制造有限公司 Marking tool for workpieces
CN201361867Y (en) * 2009-01-15 2009-12-16 江西昌河航空工业有限公司 Novel scriber based on contour template
CN201863201U (en) * 2010-11-26 2011-06-15 王志刚 Marking tool

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Effective date of registration: 20190226

Address after: 201306 509 Hao Ge Road, mud town, Pudong New Area, Shanghai

Patentee after: Shanghai Jin Fei Polytron Technologies Inc.

Address before: 201108 F1 Building of Xinmei Industrial Park, 260 Liancao Road, Minhang District, Shanghai

Patentee before: Shanghai Cedar Composites Technology Co., Ltd.