CN102816224A - Hair keratin solution for spinning, preparation method and application thereof - Google Patents
Hair keratin solution for spinning, preparation method and application thereof Download PDFInfo
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- CN102816224A CN102816224A CN2012102735380A CN201210273538A CN102816224A CN 102816224 A CN102816224 A CN 102816224A CN 2012102735380 A CN2012102735380 A CN 2012102735380A CN 201210273538 A CN201210273538 A CN 201210273538A CN 102816224 A CN102816224 A CN 102816224A
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Abstract
The invention relates to a hair keratin solution for spinning, a preparation method and application of the hair keratin solution. The preparation method comprises the steps of washing hair and removing impurities; adding into alkaline solution for dissolving; slowly adding 15-20% hydrochloric acid into the dissolved hair protein solution, to neutralize the solution to pH of 7.5-8.5; performing centrifugal separation; clarifying and filtering; and performing ultrafiltration to remove salt and small molecular compounds, to obtain hair keratin solution for spinning hair keratin composite fiber. The preparation method adopts low-grade hair as material to prepare keratin solution for spinning hair keratin composite fiber through dissolving and purification. The prepared keratin solution can be directly used for spinning protein fiber, and has broad development and application prospect.
Description
Technical field
The present invention relates to a kind of spinning with hair protein matter solution, also relate to a kind of preparation method and application of this protein soln simultaneously, belong to the comprehensive utilization field of hair raw material.
Technical background
Keratin sulfate (Keratin) claim insoluble fibrin again, be constitute that horn matter comprises hair, sends out, plumage, first, angle, hoof, squama etc.In the hair molecular structure of keratin protein very closely, laterally crosslinked between the protein molecule segment through chemical bonds such as disulfide linkage, make it have the cyberspace structure, therefore can not be dissolved in usual vehicle, show dissolving, the fused characteristics not of being difficult for.Make hair-keratin matter dissolving, will at first destroy disulfide linkage between keratin molecule, hydrogen bond etc., generally can adopt highly basic dissolution method, oxidation style dissolving, reduction method dissolving etc.
Summary of the invention
The object of the present invention is to provide a kind of spinning with hair protein matter solution,, improve solvability to reduce cost.
Simultaneously, the present invention also aims to provide the preparation method of a kind of spinning with hair protein matter solution.
Further, the present invention also aims to provide a kind of spinning with of the application of hair protein matter solution as spinning protein fibre aspect.
To achieve these goals, technical scheme of the present invention has adopted a kind of spinning with hair protein matter solution, is prepared by following method: (1) hair cleans and removal of impurities; (2) will clean and removal of impurities after hair join in the alkali lye and dissolve; (3) with the Hydrogen chloride of concentration 15～20%, slowly join while stirring in the good hair protein matter solution of step (2) dissolving, be neutralized to pH=7.5～8.5; (4) spinning: the protein liquid after will neutralizing carries out spinning, removes the above solid impurity of 5 μ m, obtains more purified hair protein matter solution; (5) clarification filtration: in the hair protein matter solution that step (4) makes, add flocculating aids, carry out the essence filter, obtain the protein soln of clear; (6) ultrafiltration desalination and filtering micromolecular compound: the ultra-filtration membrane of selecting molecular weight cut-off 3000～10000 for use; Remove salinity and most micromolecular compound more than 90%; Make protein content in solution reach 6～10%, the spinning that is met the requirement of spinning hair-keratin matter conjugated fibre is with hair-keratin matter solution.
The described hair of step (1) cleans and removal of impurities is: when the raw material that is adopted is the pig hair, after the pig hair dried, remove the coffin in the pig hair, the impurity that sandstone weight is bigger earlier; Scurf in removing the pig hair, impurity that sandy soil are tiny again; After length classifying machine is isolated longer dimension, the higher bristles of economic worth, remaining pig undercoat is beaten through the water unhairing machine and is washed; Further remove impurity, promptly can be used for extracting keratin protein.
Can add 0.1～0.5% sodium hydroxide in the water of described water unhairing machine,, beat wash water and behind quartz sand filtration, can be recycled to remove the lipid impurity in the hair.
The described hair of step (1) cleans and removal of impurities is: when the raw material behaviour of being adopted is sent out; Earlier through removal of impurities, cleaning, branch chi; That isolates longer dimension is used for purposes such as wig manufacturing, and the utility value of remaining size below 20～30mm is lower, can directly be used to extract keratin protein.
The described hair of step (1) cleans and removal of impurities is: when the raw material that is adopted is poultry feather: behind the first dryness in the sun; Economy-combat is loose, selection by winnowing is gone out the bigger sandstone impurity of weight; Beat through the water unhairing machine again and wash, further remove impurity, promptly can be used for extracting keratin protein.
The described hair of step (1) can directly be used to extract keratin protein without removal of impurities for the tankage of woollen mill and mao short flannel that lands.
Alkali lye in the step (2) is prepared by following method: add sodium hydroxide in the water and be mixed with 2.5～5% alkali lye, the sulphite that adds hair dry weight 2～10% again is or/and sulfhydryl compound, and heat temperature raising to 80～98 ℃ get final product.
Described sulphite is any in S-WAT, sodium sulfite anhy 96, potassium sulfite, the Potassium hydrogen sulfite.
Described sulfhydryl compound can be selected any in Thiovanic acid, Thioglycolic acid sodium salt, mercaptoethanol, the halfcystine for use.
The dissolving of hair is in the step (2): the add-on of alkali lye is 5～10 times of hair dry weight, and solution should make temperature remain on 80-85 ℃ after adding, and hair begins dissolving, stirring and dissolving 30～120 minutes after 5-10 minute.
Flocculating aids in said (5) is zeyssatite or perlite, and zeyssatite or the perlite addition in protein soln is 20～150 grams per liters.
Technical scheme of the present invention has also adopted the preparation method of a kind of spinning with hair protein matter solution, may further comprise the steps: (1) hair cleans and removal of impurities; (2) will clean and removal of impurities after hair join in the alkali lye and dissolve; (3) with the Hydrogen chloride of concentration 15～20%, slowly join while stirring in the good hair protein matter solution of step (2) dissolving, be neutralized to pH=7.5～8.5; (4) spinning: the protein liquid after will neutralizing carries out spinning, removes the above solid impurity of 5 μ m, obtains more purified hair protein matter solution; (5) clarification filtration: in the hair protein matter solution that step (4) makes, add flocculating aids, carry out the essence filter, obtain the protein soln of clear; (6) ultrafiltration desalination and filtering micromolecular compound: the ultra-filtration membrane of selecting molecular weight cut-off 3000～10000 for use; Remove salinity and most micromolecular compound more than 90%; Make protein content in solution reach 6～10%, the spinning that is met the requirement of spinning hair-keratin matter conjugated fibre is with hair-keratin matter solution.
Technical scheme of the present invention has also adopted a kind of spinning with the application of hair protein matter solution as spinning protein fibre aspect.
The present invention is that employing waste-low-grade hair is a raw material, through dissolving, purification, processes its keratin protein solution, is used to spin hair-keratin matter conjugated fibre.The hair raw material comprises: extract pig undercoat behind the bristles, people's hair wastes, woollen mill's tankage (land hair), poultry feather etc.; These raw material use propertieies are poor, economic worth is low; The keratin protein solution of processing directly applies to the spinning protein fibre, has excellent development and utilizes prospect.
Adopt method of the present invention, the protein soln after the ultrafiltration can directly be used to spin hair-keratin matter conjugated fibre, has reduced protein dissolving, filtering technological process; Reduced production cost; And because the purification precision is high, can improve stoste stability when being used to spin hair-keratin matter conjugated fibre, reduce filter and spinning jet and change number of times raising stoste utilization ratio; The final yield rate that improves product can obtain better economic benefit.
Method of the present invention is simple and practical, adopts that alkali with low cost dissolves, the method for preparing keratin solution of UF membrane sepn, and the protein soln of processing can directly be used to spin the keratin protein conjugated fibre.Adopting low-grade hair is raw material, with its dissolving and further deep processing and utilization.The hair raw material comprises: extract pig undercoat behind the bristles, people's hair wastes, woollen mill's tankage (land hair), poultry feather etc., these raw material use propertieies are poor, economic worth is low, greatly reduce cost.
Embodiment
Embodiment 1
The spinning of present embodiment is got by following method preparation with hair protein matter solution:
Being example through the wet pig hair of the 1000kg after the removal of impurities, cleaning, dehydration, its average moisture content is about 33～34%, and pure pig hair content about 65% is 650kg.Its keratin protein process for extracting is following:
1) alkali lye preparation: in 10000 liters alkali liquor preparing jar, add 4000 premium on currency (6.15 times that the pig hair shaft is heavy), adding 120kg sodium hydroxide, 30kg S-WAT again, to be mixed with sodium hydrate content be 2.9% solution, heat temperature raising to 95 ℃;
2) hair dissolving: the wet pig hair 1000kg that in the hair dissolving vessel, adds removal of impurities, cleaning; Add above-mentioned whole mixing solutions again, solution adds the back temperature and remains on 80 ℃, and hair begins dissolving after 10 minutes; Opening whipping appts stirs; Dissolve after 30 minutes, sampling is observed, to all dissolvings basically of pig hair (about dissolving more than 90%);
3) neutralization: with the Hydrogen chloride of concentration 15%, slowly join while stirring in the good hair protein matter solution of above-mentioned dissolving, be neutralized to pH=7.5;
4) spinning: the protein liquid after the neutralization carries out spinning with the horizontal screw centrifuge of separating factor more than 3000, removes the above solid impurity of 5 μ m, obtains about 4600 liters of more purified hair protein matter solution; But the filtrating room temperature was placed 1 day.
5) clarification filtration: in protein soln, add the super-cell of 200kg, carry out essence with diatomite filter and filter, Ex-all impurity obtains the protein soln of clear;
6) ultrafiltration desalination and filtering micromolecular compound: use W-UF cross-flow ultrafiltration system; Select the ultra-filtration membrane of molecular weight cut-off 5000 for use; Remove salinity and most micromolecular compound more than 90%; Make protein content in solution reach 8%, be met the hair-keratin matter solution of spinning hair-keratin matter conjugated fibre requirement.
Embodiment 2
The spinning of present embodiment is got by following method preparation with hair protein matter solution:
To send out through the wet people of the 1000kg after the removal of impurities, cleaning, dehydration is example, and its average moisture content is about 31～32%, and it is 670kg that pure people sends out content about 67%.Its keratin protein process for extracting is following:
1) alkali lye preparation: in 10000 liters alkali liquor preparing jar, add 4000 premium on currency (people dry heavy 5.97 times), adding 120kg sodium hydroxide, 30kg Thioglycolic acid sodium salt again, to be mixed with sodium hydrate content be 2.9% solution, heat temperature raising to 90 ℃;
2) hair dissolving: the wet people who in the hair dissolving vessel, adds removal of impurities, cleaning sends out 1000kg; Add above-mentioned whole mixing solutions again, solution adds the back temperature and remains on 78 ℃, and hair begins dissolving after 10 minutes; Opening whipping appts stirs; Dissolve after 30 minutes, sampling is observed, and sends out basically to the people all to dissolve (about dissolving more than 90%);
Other step is with embodiment 1.
Embodiment 3
The spinning of present embodiment is got by following method preparation with hair protein matter solution:
Being example through the wet poultry feather of the 1250kg after the removal of impurities, cleaning, dehydration, its average moisture content is about 42～45%, and pure feather content about 52% is 650kg.Its keratin protein process for extracting is following:
1) alkali lye preparation: in 10000 liters alkali liquor preparing jar, add 3600 premium on currency (feather dry weight 6.15 times), adding 120kg sodium hydroxide, 30kg sodium sulfite anhy 96 again, to be mixed with sodium hydrate content be 3.3% solution, heat temperature raising to 98 ℃;
2) hair dissolving: the wet feather 1250kg that in the hair dissolving vessel, adds removal of impurities, cleaning; Add above-mentioned whole mixing solutions again, solution adds the back temperature and remains on 78 ℃, and hair begins dissolving after 10 minutes; Opening whipping appts stirs; Dissolve after 30 minutes, sampling is observed, to feather all dissolvings basically (about about 90% dissolvings);
Other step is with embodiment 1.
Claims (10)
1. a spinning is characterized in that: prepared by following method with hair protein matter solution: (1) hair cleans and removal of impurities; (2) will clean and removal of impurities after hair join in the alkali lye and dissolve; (3) with the Hydrogen chloride of concentration 15～20%, slowly join while stirring in the good hair protein matter solution of step (2) dissolving, be neutralized to pH=7.5～8.5; (4) spinning: the protein liquid after will neutralizing carries out spinning, removes the above solid impurity of 5 μ m, obtains more purified hair protein matter solution; (5) clarification filtration: in the hair protein matter solution that step (4) makes, add flocculating aids, carry out the essence filter, obtain the protein soln of clear; (6) ultrafiltration desalination and filtering micromolecular compound: the ultra-filtration membrane of selecting molecular weight cut-off 3000～10000 for use; Remove salinity and most micromolecular compound more than 90%; Make protein content in solution reach 6～10%, the spinning that is met the requirement of spinning hair-keratin matter conjugated fibre is with hair-keratin matter solution.
2. a spinning as claimed in claim 1 is characterized in that: may further comprise the steps with the preparation method of hair protein matter solution:
(1) hair cleans and removal of impurities;
(2) will clean and removal of impurities after hair join in the alkali lye and dissolve;
(3) with the Hydrogen chloride of concentration 15～20%, slowly join while stirring in the good hair protein matter solution of step (2) dissolving, be neutralized to pH=7.5～8.5;
(4) spinning: the protein liquid after will neutralizing carries out spinning, removes the above solid impurity of 5 μ m, obtains more purified hair protein matter solution;
(5) clarification filtration: in the hair protein matter solution that step (4) makes, add flocculating aids, carry out the essence filter, obtain the protein soln of clear;
(6) ultrafiltration desalination and filtering micromolecular compound: the ultra-filtration membrane of selecting molecular weight cut-off 3000～10000 for use; Remove salinity and most micromolecular compound more than 90%; Make protein content in solution reach 6～10%, the spinning that is met the requirement of spinning hair-keratin matter conjugated fibre is with hair-keratin matter solution.
3. spinning according to claim 2 is with the preparation method of hair protein matter solution; It is characterized in that: the described hair of step (1) cleans and removal of impurities is: when the raw material that is adopted is the pig hair, after the pig hair dried, remove the coffin in the pig hair, the impurity that sandstone weight is bigger earlier; Scurf in removing the pig hair, impurity that sandy soil are tiny again; After length classifying machine is isolated longer dimension, the higher bristles of economic worth, remaining pig undercoat is beaten through the water unhairing machine and is washed; Further remove impurity, promptly can be used for extracting keratin protein.
4. spinning according to claim 2 is with the preparation method of hair protein matter solution; It is characterized in that: the described hair of step (1) cleans and removal of impurities is: when the raw material behaviour of being adopted is sent out; Earlier through removal of impurities, cleaning, branch chi; That isolates longer dimension is used for purposes such as wig manufacturing, and the utility value of remaining size below 20～30mm is lower, can directly be used to extract keratin protein.
5. spinning according to claim 2 is with the preparation method of hair protein matter solution; It is characterized in that: the described hair of step (1) cleans and removal of impurities is: when the raw material that is adopted is poultry feather: behind the first dryness in the sun; Economy-combat is loose, selection by winnowing is gone out the bigger sandstone impurity of weight; Beat through the water unhairing machine again and wash, further remove impurity, promptly can be used for extracting keratin protein.
6. spinning according to claim 2 is with the preparation method of hair protein matter solution; It is characterized in that: the alkali lye in the step (2) is prepared by following method: adding sodium hydroxide is mixed with 2.5～5% alkali lye in the water; The sulphite that adds hair dry weight 2～10% again is or/and sulfhydryl compound, and heat temperature raising to 80～98 ℃ get final product.
7. spinning according to claim 6 is characterized in that with the preparation method of hair protein matter solution: described sulphite is any in S-WAT, sodium sulfite anhy 96, potassium sulfite, the Potassium hydrogen sulfite.
8. spinning according to claim 6 is characterized in that with the preparation method of hair protein matter solution: described sulfhydryl compound can be selected any in Thiovanic acid, Thioglycolic acid sodium salt, mercaptoethanol, the halfcystine for use.
9. spinning according to claim 2 is with the preparation method of hair protein matter solution; It is characterized in that: the dissolving of hair is in the step (2): the add-on of alkali lye is 5～10 times of hair dry weight; Solution should make temperature remain on 80-85 ℃ after adding; Hair begins dissolving, stirring and dissolving 30～120 minutes after 5-10 minute.
10. a spinning is with the application of hair protein matter solution as spinning protein fibre aspect.
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| CN201210273538.0A CN102816224B (en) | 2012-07-31 | 2012-07-31 | Hair keratin solution for spinning, preparation method and application thereof |
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| CN201210273538.0A CN102816224B (en) | 2012-07-31 | 2012-07-31 | Hair keratin solution for spinning, preparation method and application thereof |
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| CN102816224A true CN102816224A (en) | 2012-12-12 |
| CN102816224B CN102816224B (en) | 2014-04-02 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016121271A (en) * | 2014-12-25 | 2016-07-07 | 神奈川県 | Hair extract composition, film and molded article |
| CN107502982A (en) * | 2017-08-31 | 2017-12-22 | 四川大学 | A kind of preparation method of feather keratin viscose rayon |
| CN108837703A (en) * | 2018-07-16 | 2018-11-20 | 五邑大学 | A kind of preparation method of water alcohol seperation film |
| CN110106706A (en) * | 2019-05-23 | 2019-08-09 | 叶盛 | A kind of preparation method of modified protein UV resistance finishing agent |
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| CN1693371A (en) * | 2004-05-07 | 2005-11-09 | 香港理工大学 | Nano woolen emulsion and powder, its preparation process and application |
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| CN1693371A (en) * | 2004-05-07 | 2005-11-09 | 香港理工大学 | Nano woolen emulsion and powder, its preparation process and application |
Non-Patent Citations (2)
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| 夏永林: "羽毛蛋白的提取及其提取物特性分析", 《国外丝绸》 * |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2016121271A (en) * | 2014-12-25 | 2016-07-07 | 神奈川県 | Hair extract composition, film and molded article |
| CN107502982A (en) * | 2017-08-31 | 2017-12-22 | 四川大学 | A kind of preparation method of feather keratin viscose rayon |
| CN107502982B (en) * | 2017-08-31 | 2021-03-30 | 四川大学 | Preparation method of feather keratin viscose fiber |
| CN108837703A (en) * | 2018-07-16 | 2018-11-20 | 五邑大学 | A kind of preparation method of water alcohol seperation film |
| CN108837703B (en) * | 2018-07-16 | 2021-02-09 | 五邑大学 | Preparation method of water-alcohol separation membrane |
| CN110106706A (en) * | 2019-05-23 | 2019-08-09 | 叶盛 | A kind of preparation method of modified protein UV resistance finishing agent |
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| CN102816224B (en) | 2014-04-02 |
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Denomination of invention: Hair keratin solution for spinning, preparation method and application thereof Effective date of registration: 20140514 Granted publication date: 20140402 Pledgee: Henan Baosight private science and Technology Investment Company Limited Pledgor: Shanghai Quanyu Biological Science and Technology Suiping Co., Ltd. Registration number: 2014990000353 |
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Date of cancellation: 20160719 Granted publication date: 20140402 Pledgee: Henan Baosight Silicon Valley Technology Investment Limited Pledgor: Shanghai Quanyu Biological Science and Technology Suiping Co., Ltd. Registration number: 2014990000353 |
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Change date: 20160719 Registration number: 2014990000353 Pledgee after: Henan Baosight Silicon Valley Technology Investment Limited Pledgee before: Henan Baosight private science and Technology Investment Company Limited |