CN102814982A - Compressed-sheet micro-spraying tape heat-sealing machine - Google Patents

Compressed-sheet micro-spraying tape heat-sealing machine Download PDF

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Publication number
CN102814982A
CN102814982A CN2012102819155A CN201210281915A CN102814982A CN 102814982 A CN102814982 A CN 102814982A CN 2012102819155 A CN2012102819155 A CN 2012102819155A CN 201210281915 A CN201210281915 A CN 201210281915A CN 102814982 A CN102814982 A CN 102814982A
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China
Prior art keywords
guide rail
heating plate
preheating
board
guide
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Granted
Application number
CN2012102819155A
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Chinese (zh)
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CN102814982B (en
Inventor
于国丰
李春龙
孟维忠
葛岩
张立坤
窦超银
张丹
褚丽妹
赵凤伟
王海兵
张羽
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Liaoning Water Conservancy Hydroelectricity Science Academy
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Liaoning Water Conservancy Hydroelectricity Science Academy
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Priority to CN201210281915.5A priority Critical patent/CN102814982B/en
Publication of CN102814982A publication Critical patent/CN102814982A/en
Application granted granted Critical
Publication of CN102814982B publication Critical patent/CN102814982B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention comprises a compressed-sheet micro-spraying tape heat-sealing machine comprising a machine bench, an electrical cabinet, an adjustable-speed motor, a transmission device, a preheating rail, dovetail rails, a heating plate, a tape-fixing device, a compression device, and a discharging rail. The tape-fixing device is arranged on one side of the machine bench. The discharging rail is fixedly connected with the other side of the machine bench. The dovetail rails, the preheating rail, the transmission device, and the compression device are sequentially arranged at the top plane of the machine bench. Polyethylene plastic slices are fixed on the tape-fixing device. With the drawing of the adjustable-speed motor, the polyethylene plastic slices are transmitted to the preheating rail, and are preheated to a certain temperature (usually 60-80 DEG C); the polyethylene plastic slices enter the heating plate; the temperature is controlled at 200-250 DEG C, such that slices on two sides within a range of 4.5mm are in a molten state; the heated slices are transmitted to the compression device, and are compressed into a compressed-sheet micro-spraying tape. According to the invention, a physical heat sealing method is adopted, such that the polyethylene plastic slices are uniformly bonded. The obtained tape has advantages of bending resistance, twisting resistance, easy flattening, and long service life.

Description

Compressing tablet formula fine-spraying belt heat-sealing machine
Technical field
The present invention relates to agricultural irrigation technology, particularly relate to the compressing tablet formula fine-spraying belt heat-sealing machine that a kind of water-saving irrigation is used.
Background technology
Water resources crisis has been global problem, and is particularly outstanding in China.China is the country of water resource critical shortage; Water resources ownership per capita has only 1/4 of world's human settlements level; The every mu of water resource occupancy volume of ploughing is merely 2/3 of world average, along with the national economic development, and the increase of water requirements and the aggravation of water resource pollution; The problem of shortage of water resources is more and more serious, and irrigation method that meanwhile China is extensive, traditional, backward and technology have brought up the serious waste of water resource again.For addressing this problem; Chinese scholars has been carried out big quantity research aspect water-saving irrigation; Fine-spraying belt is a kind of of numerous water-saving irrigation products; Have easy to use, high efficiency, characteristics that cost is low, the seedling phase that is fit to the industrial crops time of infertility and a high crop uses, and is the water-saving irrigation product that suits large area to popularize.Resist spring drought and the dry season keeps a full stand of seedings and the crop growth phase irrigates and plays a significant role, but in use existing difficulty to balance, be prone to twist strength; The uniformity is low, has problems such as folding line, service life weak point, folding and unfolding trouble, for this reason; Common fine-spraying belt has been carried out improving raising; Having formed novel water-saving irrigation product is compressing tablet formula fine-spraying belt, efficiently solves the problems referred to above, but compressing tablet formula fine-spraying belt heat seal technology is the core technology that forms this product.
Summary of the invention
The technical problem that the present invention will solve is, provides a kind of can production have the compression strength height, anti-folding, anti-ly twists, is prone to balance the heat-sealing machine with the compressing tablet formula fine-spraying belt of long service life characteristics.
The technical scheme that adopts is:
Compressing tablet formula fine-spraying belt heat-sealing machine comprises board, Electric Appliance Cabinet, buncher, transmitting device, preheating guide rail, dovetail guide, heating plate, fixed packet belting, press fit device and discharging guide rail.Described fixed packet belting is arranged on board one side, and the discharging guide rail is fixedly connected with the opposite side of board, and dovetail guide, preheating guide rail, transmitting device, press fit device are successively set on the board end face.Said transmitting device is by two adjusting wheels up and down, two transport tapes are formed up and down; Said press fit device is made up of with buncher two mullers up and down, and two transport tapes install around respectively on adjusting wheel up and down and muller up and down up and down, and buncher passes through muller under the belt connection, and transmitting device is connected with press fit device.Heating plate is located at the transport tape both sides, is provided with dividing plate between the heating plate of both sides.Said preheating guide rail is to adopt the built-in heating plate of cast iron materials to constitute, and the preheating guide rail connects the adjusting wheel of transmitting device.Its track of said dovetail guide is a swallowtail shape, makes band both sides bag be pressed in the strip both sides, does not make the levelling mechanism of its perk, and dovetail guide connects the preheating guide rail.Said fixed packet belting comprises polyethylene board pulley sheaves, band wheel disc, support, guide wheel.Two polyethylene board pulley sheaves are rotatably connected on the support; The band wheel disc is rotatably connected on the brace of support and is corresponding with dovetail guide; Be provided with guide wheel with dovetail guide below board on the brace of support, the band in the band wheel disc be connected on the dovetail guide, under the drive of buncher traction conveyer belt, make band get into heating plate to muller through preheating guide rail, adjusting wheel through guide wheel; And the flanging pipe racks of moulding cooled off naturally automatic feed and output finished product through the discharging guide rail.Said Electric Appliance Cabinet is connected on the board.
Above-mentioned Electric Appliance Cabinet is provided with temperature controller, is used to set the temperature of heating plate and preheating guide rail, and wherein heating plate control temperature is at 200~250 ℃, and preheating guide rail control temperature is at 60~80 ℃.
Above-mentioned heating plate be with through the vinyon sheet both sides of heating plate on the limit width be the plastics of 4 mm~5 mm, through press fit device, make two plastic sheet 4.5 mm place pressings on the edge of up and down, form an integral body.
The muller up and down of above-mentioned press fit device is the high-temperature resistant rubber muller.
The present invention compared with prior art; Its maximum characteristics are through the physics hot bonding method; Make vinyon section bonding evenly, tensile strength is high, and the anti-pressure ability of compressing tablet formula fine-spraying belt is brought up to more than the 0.2MPa, its structure technology parameter draws through a large amount of laboratory tests; The compressing tablet formula fine-spraying belt of its production has formed product, has higher popularization and application values.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Fig. 2 is the vertical view of Fig. 1.
The specific embodiment
Compressing tablet formula fine-spraying belt heat-sealing machine comprises board 1, Electric Appliance Cabinet 2, buncher 6, transmitting device 3, preheating guide rail 10, dovetail guide 11, heating plate 8, fixed packet belting 5, press fit device 4 and discharging guide rail 16.Board 1 adopts the sheet metal structure; Open the door in both sides; Appearance and size: length * wide height is 1800 mm * 500 mm
Figure 69287DEST_PATH_IMAGE001
, 800 mm; Board is steady, attractive in appearance and the inner space is big, is beneficial to motor radiating.Described fixed packet belting 5 is arranged on board 1 one sides, and discharging guide rail 16 is fixedly connected with the opposite side of board 1, and dovetail guide 11, preheating guide rail 10, transmitting device 3, press fit device 4 are successively set on board 1 end face.Said transmitting device 3 is by two adjusting wheels 9 up and down, two transport tapes 17 are formed up and down; Said press fit device 4 is made up of with buncher 6 two mullers 7 up and down; Two mullers 7 are the high-temperature resistant rubber muller; Two transport tapes 17 install around respectively on adjusting wheel 9 up and down and muller 7 up and down up and down, and buncher 6 connects to descend muller 7 through belt, and transmitting device 3 is connected with press fit device 4.Heating plate 8 is located at transport tape 17 both sides, is provided with dividing plate 18 between the both sides heating plate 8.Heating plate 8 be with through the vinyon sheet both sides of heating plate on the limit width be the plastics of 4 mm~5 mm, through press fit device, make two plastic sheet 4.5 mm place pressings on the edge of up and down, form an integral body.Said transport tape 17 adopts exotic materials, bonding material easy, simple to operate, not easy to crack, and long 485 mm of ring, wide 68 mm, thick 0.1 mm, not yielding in hot environment, tensile property is strong; Adjusting wheel 9 is to guarantee from the identical heating plate 8 that gets in the same way of the plastics band of preheating track export.Transmitting device has tensioner, transfer to the function that compresses, guarantee that the vinyon sheet steadily gets into heating plate, make that it is indeformable, do not change direction; The position not occurring moves each other; Reduce thermal loss, make the complete contact hot plate of vinyon sheet simultaneously, and the space is consistent up and down.Said preheating guide rail 10 is to adopt the built-in heating plate of cast iron materials to constitute, and preheating guide rail 10 connects the adjusting wheel 9 of transmitting device.Preheating guide rail 10 is according to polyethylene board bandwidth processing guide rail width, long 800 mm of rail, wide 80 mm.Its effect is that strip is heated to certain temperature (generally at 60~80 ℃) in advance, avoids the excessive temperature differentials between strip and the heating plate, influence fusing pressing effect.Said dovetail guide 11 its tracks are swallowtail shape, make band both sides bag be pressed in the strip both sides, do not make the levelling mechanism of its perk, and dovetail guide 11 connects preheating guide rail 10.Said fixed packet belting 5 comprises polyethylene board pulley sheaves 14, band wheel disc 13, support 15, guide wheel 12.Two polyethylene board pulley sheaves 14 are rotatably connected on the support 15; Band wheel disc 13 is rotatably connected on the brace of support 15 and is corresponding with dovetail guide 11; Be provided with guide wheel 12 with dovetail guide below board 1 on the brace of support 15; Through guide wheel 12 band in the band wheel disc 13 is connected on the dovetail guide 11; Under the drive of buncher 6 traction conveyer belts, make band get into heating plate 8 to muller 7, and the flanging pipe racks of moulding is cooled off through discharging guide rail 16 naturally, automatic feed and output finished product through preheating guide rail 10, adjusting wheel 9.Said Electric Appliance Cabinet 2 is connected on the board 1, and Electric Appliance Cabinet is provided with temperature controller, is used to set the temperature of heating plate 8 and preheating guide rail 10, and wherein heating plate 8 control temperature are at 200~250 ℃, and preheating guide rail control temperature is at 60~80 ℃.Said formation compressing tablet formula fine-spraying belt heat-sealing machine.
According to room temperature adjustment preheat temperature and heating-up temperature, the temperature error control range is 2 ℃, and heat seal width 4.5mm, Discrepancy Control Area are 0.3mm.Voltage endurance capability is 1.8 ~ 2.2 kg/cm 2, Discrepancy Control Area is 0.1kg/cm 2
The operating voltage of flanging heat-sealing machine is 220 volts, and power is 3 kilowatts, and the heating-up temperature scope is 0 ℃ ~ 300 ℃, and pressing speed is 0 ~ 5m/min.Flanging is wide to be 4mm ~ 5mm, and error is that < 0.5mm, polyethylene strip hot pressing thickness is between 0.1mm ~ 1.0mm.
Operation principle
The vinyon section is fixed on the fixed packet belting; Be drawn to the preheating guide rail to the vinyon section by the buncher traction; Be heated to certain temperature (generally at 60 ~ 80 ℃), avoid the excessive temperature differentials between vinyon section and the heating plate, influence fusing pressing effect.After vinyon section preheating, enter into heating plate, the control temperature makes the section in its both sides 4.5 mm scopes be molten condition at 200 ~ 250 ℃, and the section after traction will be heated is input to press fit device, forms compressing tablet formula fine-spraying belt after the pressing.Naturally cool off through the discharging guide rail, accomplish vinyon section heat seal overall process, twine encapsulation.

Claims (4)

1. compressing tablet formula fine-spraying belt heat-sealing machine; Comprise board (1), Electric Appliance Cabinet (2), buncher (6), transmitting device (3), preheating guide rail (10), dovetail guide (11), heating plate (8), fixed packet belting (5), press fit device (4) and discharging guide rail (16); It is characterized in that described fixed packet belting (5) is arranged on board (1) one side; Discharging guide rail (16) is fixedly connected with the opposite side of board (1); Dovetail guide (11), preheating guide rail (10), transmitting device (3), press fit device (4) are successively set on board (1) end face, and said transmitting device (3) is by two adjusting wheels (9) up and down, two transport tapes (17) are formed up and down; Said press fit device (4) is by two mullers (7) and buncher (6) are formed up and down; Two transport tapes (17) install around respectively at adjusting wheel (9) up and down with up and down on the muller (7) up and down; Buncher (6) connects muller (7) down through belt, and transmitting device (3) is connected with press fit device (4), and heating plate (8) is located at transport tape (17) both sides; Be provided with dividing plate (18) between the both sides heating plate (8); Preheating guide rail (10) connects the adjusting wheel (9) of transmitting device, and its track of dovetail guide (11) is a swallowtail shape, makes band both sides bag be pressed in the strip both sides; Dovetail guide (11) connects preheating guide rail (10); Said fixed packet belting (5) comprises polyethylene board pulley sheaves (14), band wheel disc (13), support (15), guide wheel (12), and two polyethylene board pulley sheaves (14) are rotatably connected on the support (15), and band wheel disc (13) is rotatably connected on the brace of support (15) and is corresponding with dovetail guide (11); Be provided with guide wheel (12) with dovetail guide below board (1) on the brace of support (15); Through guide wheel (12) band in the band wheel disc (13) is connected on the dovetail guide (11), under the drive of buncher (6) traction conveyer belt, makes band get into heating plate (8) to muller (7), and the flanging pipe racks of moulding is cooled off through discharging guide rail (16) naturally through preheating guide rail (10), adjusting wheel (9); Automatic feed and output finished product, Electric Appliance Cabinet (2) is connected on the board (1).
2. compressing tablet formula fine-spraying belt heat-sealing machine according to claim 1; It is characterized in that described Electric Appliance Cabinet (2) is provided with temperature controller; Be used to set the temperature of heating plate (8) and preheating guide rail (10); Wherein heating plate (8) control temperature is at 200~250 ℃, and preheating guide rail (10) control temperature is at 60~80 ℃.
3. compressing tablet formula fine-spraying belt heat-sealing machine according to claim 1; It is characterized in that described heating plate (8) be with through the vinyon sheet both sides of heating plate on the limit width be the plastics of 4 mm~5 mm; Through press fit device (4); Make two plastic sheet 4.5 mm place pressings on the edge of up and down, form an integral body.
4. compressing tablet formula fine-spraying belt heat-sealing machine according to claim 1, the muller up and down (7) that it is characterized in that described press fit device (4) is the high-temperature resistant rubber muller.
CN201210281915.5A 2012-08-09 2012-08-09 Compressed-sheet micro-spraying tape heat-sealing machine Expired - Fee Related CN102814982B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3689335A (en) * 1966-10-05 1972-09-05 John E Eichenlaub Heat seal method
EP0004971A1 (en) * 1978-04-25 1979-10-31 Maryland Cup Corporation Equipment and method for forming cylindrical blanks
CN1374187A (en) * 2001-03-08 2002-10-16 大林产业株式会社 Method for producing electric molten sheet for connecting plastic pipe and equipment for producing the said sheet
CN1721166A (en) * 2004-07-12 2006-01-18 住友化学株式会社 Method for producing thermoplastic resin laminated sheet
CN102369871A (en) * 2010-08-19 2012-03-14 辽宁省水利水电科学研究院 Lamination type micro-sprinkling hose
CN202727344U (en) * 2012-08-09 2013-02-13 辽宁省水利水电科学研究院 Press-sheet type micro-spraying tape heat sealing machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3689335A (en) * 1966-10-05 1972-09-05 John E Eichenlaub Heat seal method
EP0004971A1 (en) * 1978-04-25 1979-10-31 Maryland Cup Corporation Equipment and method for forming cylindrical blanks
CN1374187A (en) * 2001-03-08 2002-10-16 大林产业株式会社 Method for producing electric molten sheet for connecting plastic pipe and equipment for producing the said sheet
CN1721166A (en) * 2004-07-12 2006-01-18 住友化学株式会社 Method for producing thermoplastic resin laminated sheet
CN102369871A (en) * 2010-08-19 2012-03-14 辽宁省水利水电科学研究院 Lamination type micro-sprinkling hose
CN202727344U (en) * 2012-08-09 2013-02-13 辽宁省水利水电科学研究院 Press-sheet type micro-spraying tape heat sealing machine

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