CN102811915B - Paper Pallet and assembly method thereof - Google Patents

Paper Pallet and assembly method thereof Download PDF

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Publication number
CN102811915B
CN102811915B CN201080065173.1A CN201080065173A CN102811915B CN 102811915 B CN102811915 B CN 102811915B CN 201080065173 A CN201080065173 A CN 201080065173A CN 102811915 B CN102811915 B CN 102811915B
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CN
China
Prior art keywords
unit
units
support
type unit
pallet
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Expired - Fee Related
Application number
CN201080065173.1A
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Chinese (zh)
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CN102811915A (en
Inventor
彭少良
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AGROFLEET Sdn Bhd
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AGROFLEET Sdn Bhd
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Publication of CN102811915A publication Critical patent/CN102811915A/en
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Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004Rigid pallets without side walls
    • B65D19/0053Rigid pallets without side walls the load supporting surface being made of more than one element
    • B65D19/0077Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0089Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element
    • B65D19/0093Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0095Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a stringer-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004Rigid pallets without side walls
    • B65D19/0053Rigid pallets without side walls the load supporting surface being made of more than one element
    • B65D19/0077Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0089Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element
    • B65D19/0093Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces
    • B65D19/0097Rigid pallets without side walls the load supporting surface being made of more than one element forming discontinuous or non-planar contact surfaces the base surface being made of more than one element forming discontinuous or non-planar contact surfaces and each contact surface having a discrete foot-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00014Materials for the load supporting surface
    • B65D2519/00019Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00049Materials for the base surface
    • B65D2519/00054Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00084Materials for the non-integral separating spacer
    • B65D2519/00089Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00009Materials
    • B65D2519/00119Materials for the construction of the reinforcements
    • B65D2519/00124Paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00263Overall construction of the pallet
    • B65D2519/00273Overall construction of the pallet made of more than one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00283Overall construction of the load supporting surface
    • B65D2519/00293Overall construction of the load supporting surface made of more than one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00323Overall construction of the base surface made of more than one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00328Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00333Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00313Overall construction of the base surface
    • B65D2519/00328Overall construction of the base surface shape of the contact surface of the base
    • B65D2519/00338Overall construction of the base surface shape of the contact surface of the base contact surface having a discrete foot-like shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00258Overall construction
    • B65D2519/00368Overall construction of the non-integral separating spacer
    • B65D2519/00373Overall construction of the non-integral separating spacer whereby at least one spacer is made of one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00552Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00557Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements
    • B65D2519/00562Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer without separate auxiliary elements chemical connection, e.g. glued, welded, sealed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004Details relating to pallets
    • B65D2519/00547Connections
    • B65D2519/00552Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer
    • B65D2519/00572Structures connecting the constitutive elements of the pallet to each other, i.e. load supporting surface, base surface and/or separate spacer with separate auxiliary element, e.g. screws, nails, bayonets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)

Abstract

The invention discloses a kind of adopt recyclable paper material to make pallet (100) and assembly method, in such as fork truck or other similar vehicular transport processes, for bearing goods.Described paper Pallet (100) comprises pallet (100) top that some elongated units (200) are formed, and some beams (300) in a staggered manner, are fixed together with described some elongated units (200), form the bottom of described pallet (100).Described elongated units (200) and described beam (300) are all made up of the support unit (30,40) of some differing heights and some L-type unit (20).Described unit (20,30,40) is fixed together by a kind of fixing means, forms firm pallet (100) structure.

Description

Paper Pallet and assembly method thereof
Technical field
The present invention relates in the vehicle borne process of such as fork truck and so on, for the pallet of bearing goods, this pallet also can be used for, on other similar or more special transportation means, using paper material capable of circulation to make.
Background technology
Usually, pallet adopts wood manufacture, to reach the requirement of high bearing capacity.But wooden pallet has some shortcomings part, main shortcoming is weight.Compared with paper Pallet, although wooden stronger in intensity, if need manpower to go to move wooden pallet in transportation, just bring problem.Except weight, wooden pallet is also relatively short on useful service life, when they are considered to be used further to carrying and transporting cargo, will be recovered and dispose.In addition, wooden pallet needs to carry out some special treatment process, to prevent the diffusion of insect, the kind specified in the laws and regulations that such as insect, mouse, bacterium etc. and other bases are issued by grain and agricultural organization, which improves production and the assembly cost of wooden pallet.
The major defect of paper Pallet is that load-carrying capacity is poor and intensity is lower, if these deficiencies can be solved, the inferior position of wooden pallet can be overcome by paper Pallet.In existing technology, extensively known is adopt corrugated cardboard or couch board to manufacture pallet.The benefit of paper Pallet is recyclable, more economical and more environmental protection.But many raw manufacturers take great energy in above-mentioned two subject matters of its paper Pallet of producing of solution.In the face of more complicated pallet structure, obtain stronger firmer paper Pallet to produce and assembling, other manufacturers feel difficult.
Such as, international patent is the prior art of disclosed in WO95/29849, illustrates the pallet that a kind of multilayer Paper or cardboard is made.The invention that described publication describes relate to a kind of pallet, and it has a pedestal cross section primarily of rectangular tube formation and platform.Described pedestal variable-section tubular is supported by some foursquare paper tubes further, forms a hard pedestal, while platform be the hollow paper tube formed by two U-shaped paper beams, mutually inlay and form.The platform of described paper Pallet wanted handling load.Because the platform of described paper Pallet is hollow, solid not, therefore in transportation, if the weight of institute's bearing goods is comparatively large, then easily flatten.
International patent WO2008/144854 patent discloses another kind of paper Pallet, is made up of, defines the platform at a top and some strut members some longitudinal beam components intersected in length and breadth.According to described patent public technology, the cross sectional shape of strut member may be square, circle or U-shaped.Similar with prior art disclosed above, paper Pallet of the present disclosure has top, or perhaps a terrace part, and it is made up of the hollow, rectangular part of U-shaped or two U-shaped the merging of intersecting in length and breadth.Therefore, perhaps described top can not provide enough intensity to support heavier goods.
Another international patent be WO94/02366 patent discloses a kind of pallet be made up of recyclable millboard, it is formed by two-layer crisscross beam, and every layer is above covered with corrugated board.Described paper beam is actually the hollow paper tube wrapped up by a corrugated board.The mutual adjacent distribution of described hollow paper tube is to reach supporting role, and described corrugated board is fixing in place by them.Described like this hollow paper tube can provide enough intensity and fastness for pallet, but in beam, use continuous print hollow paper tube can increase weight and the cost of described pallet.In addition, this arrangement of bearing-type hollow paper tube means, the method that fluting board can only be adopted they to be wrapped up locates them.Therefore, the intensity of this pallet depends on described paper tube completely, if take a wherein paper tube away, can have influence on intensity and the fastness of described pallet structure.Another shortcoming of this paper Pallet is, it is just made with the wrapper plate of which floor corrugated board and so on for the top of bearing transporting cargo weight.Although as shown in the figure, the described paper beam being positioned at upper strata is separated from each other arrangement substantially, highly also identical with being positioned at lower floor's paper depth of beam, upper paper beam is arranged like this, not as a platform or top, but stressed for supporting, described open pallet can be made like this to become a four-way pallet, instead of two to pallet.
In order to these shortcomings of paper Pallet design before solving, the present invention will provide a kind of paper Pallet to get rid of or to reduce problem referred to above.
Summary of the invention
Based on the deficiencies in the prior art part, need to manufacture a kind of pallet, use recyclable paper material to make, there is firm structure, cheap cost, and comparatively simply assemble mode.
Therefore main purpose of the present invention is to provide a kind of pallet using recyclable paper material to make, and lightweight is firm again.
Another object of the present invention is to provide a kind of paper Pallet, the high financial profit of its assembling.
Another object of the present invention is to provide a kind of for the production of the method with assembling paper Pallet, and this method is simple, does not need special-purpose machinery.
Another object of the present invention is to provide a kind of paper Pallet, and in production and fitting process, its size can change according to the needs of this kind of transport vehicle of such as fork truck.
According to an optimum embodiment of the present invention, there is provided one in the vehicular transport process of such as fork truck and so on, for the pallet of bearing goods, this pallet also can be used for, on other similar or more special transportation means, using paper material capable of circulation to make.Described paper Pallet comprises the pallet top that some elongated units are formed, and the bottom that some beams are formed, for supporting described top.Need to be placed in some elongated units by this kind of vehicle borne of such as fork truck thing, and supported by described some beams.
In an optimum embodiment, described elongated units and described beam are made up of the L-type unit of some prolongations and the support unit of some differing heights.These unit are fixed with each other, form substantially firm, that rigidity is an enough structure and go to support handling load.Optimum fixed form is nail knot, because its feasibility is high, easy to use and cost benefit is high.In the present invention, the distribution of these unit ensure that applying pressure energy is on the pallet disperseed to a greater degree, is distributed on support unit, and is connected on the L-type unit of support unit.
In a further advantageous embodiment, one piece of millboard is placed on described pallet, is positioned at above described some elongated units, these elongated units is covered.Place millboard can by the elongated units be arranged in parallel formed space and hole seam override, make the goods that can transport reduced size on described pallet like this, in transportation or fork truck lift in process, prevent goods from dropping from the seam pallet.
The assembly method of described pallet of the present invention relates to arrangement and places described L-type unit and support unit, they is fixed together afterwards.These unit of the present invention make described paper Pallet to realize modularization, and some L-type unit and support unit, can in order to reduce material cost and weight and remove in fitting process.
The outstanding feature that the preferred embodiments of the present invention comprise and part composition, have sufficient description hereinafter, accompanying drawings, and particularly point out in the accompanying claims; It is pointed out that for the those of ordinary skill in this area, various modification at details place can be realized, and do not depart from scope of the present invention, or do not give up arbitrary advantage that the present invention mentions.
Accompanying drawing explanation
In conjunction with detailed description hereafter, additional claim and accompanying drawing, these or other aspect of the present invention, other characteristics and advantages will be explained further, wherein:
Fig. 1 a-b is the transparent view of a wooden pallets (500).
Fig. 2 a is the transparent view of a paper Pallet (100).
Fig. 2 b is the transparent view of another embodiment of paper Pallet (100).
Fig. 3 a is the birds-eye view of paper Pallet (100) first embodiment according to Fig. 2 a.
Fig. 3 b is the upward view of paper Pallet (100) first embodiment according to Fig. 2 a.
Detailed description of the invention
The present invention relates in the vehicular transport process of such as fork truck and so on, for the pallet of bearing goods, this pallet also can be used for, on other similar or more special transportation means, using paper material capable of circulation to make.
Hereinafter, will according to preferred embodiments more of the present invention, in conjunction with additionally describing the present invention with accompanying drawing.But, it is to be noted, restriction for preferred embodiments and drawings more of the present invention illustrates and is only used to be convenient to explanation of the present invention and discussion, can imagine, for those of ordinary skill in the art, one proposes various modification surely, and does not depart from attached right.
A paper Pallet (100) comprises the top that some elongated units (200) form described pallet (100), and some beams (300) form bottom, support described top.By convention, for pallet, described top is called platform (501), and therefore described elongated units (200) is called top platform (502), and the bottom that described beam (300) is formed is called longeron (503).Described bottom also may be formed by back-up block (504).Fig. 1 a and 1b is depicted as a common wooden pallets (500), the unit of the described paper Pallet (100) wherein in the present invention imitates unit in described wooden pallet (500), while solving described wooden pallet (500) deficiency, ensure that good structure integrity.
Described some beams (300) support described some elongated units (200), need the object being undertaken transporting by vehicles such as such as fork trucks to be then placed in elongated units (200).
As shown in Figure 2 a, be a preferred embodiment of the present invention.In this preferred embodiment, described pallet (100) is two-way insert type, and two jaws of fork truck can only insert from described pallet (100) direction as shown in Figure 2 a or detach a pallet.Described elongated units (200) and beam (300) optimal case of described pallet (100) adopt some L-type unit (20a-f) and some support units (30a-c, 40) to form.
As shown in Figure 2 a, an elongated units (200) can be made up of two L-type unit (20a, 20b) and some support units (30a-c).In an optimum embodiment, described support unit (30a-c) is columniform, forms an annulus.Use arch brace unit (30a-c) that integrated convenience, aesthetic property and cost efficiency can be improved.The height of described support unit (30a-c) preferably with described elongated units (200), namely the thickness at described top is identical.
Although in described optimum embodiment, described support unit (30a-c) is circular ring type substantially, and it also can adopt other shapes, cylindrical or cast, as long as the structural strength of described support unit (30a-c) can ensure.Described support unit (30a-c) can be square sectional, solid section, hexagonal cross-section etc.
In order to form an elongated units (200), the described support unit (30a-c) of described elongated units (200) arranges along axle (25), two L-type unit (20a, 20b) preferably arrange face-to-face, an inside face part for described L-type unit (20a, 20b) contacts with an outside face part for described support unit (30a-c).Described L-type unit (20a, 20b) is along axle (25) minute surface distribution mutually.Described L-type unit (20a, 20b) is arranged along such direction, the top of described support unit (30) and side can be covered, and can make the upper surface that described elongated units (200) formation one is smooth like this.Such arranged direction design is conducive to provide pallet (100) smooth upper surfaces and carrys out bearing goods.
As shown in Figure 2 a, although likely adopt this layout, but described support unit (30) must not be close to layout, i.e. the contacting with a part for described L-type unit (20a, 20b) inside face at least partially of each support unit (30) outside face.Must side by side arrange owing to not limiting described support unit (30), described pallet of the present invention has quality light, the advantage that the cost of material is low.
In an optimum embodiment, two support units (30a, 30b) are in the upper adjacent distributions of axle (25), and both outside faces have at least a part to contact with each other.When axle (25) adding the 3rd support unit (30c), an adjustable gap can be introduced.When another adds axle (25) to adjacent support unit (30a, 30b), another gap can be introduced, as shown in Figure 2 a.In an optimum embodiment, the described support unit (30) of described elongated units (200) adopt identical can repeat pattern.Described some elongated units (200) are arranged in parallel, and form top platform.
As shown in Figure 2 a, in an optimum embodiment, the structure of described beam (300) is as follows: the upper described support unit (40) of beam (300) arranges at the upper line of axle (35) of beam, 4 L-type unit (20c-f) are symmetrical, and around the axle (35) of beam, described support unit (40) is wrapped up, form the corner of the basic square-section of described beam (300).The described support unit (40) of described beam (300) can adopt any shape, as long as can ensure the structural strength of described support unit (40).In an optimum embodiment, the described support unit (40) of described beam (300) is cylindrical unit, and the support unit (30a-c) in elongated units (200) described in cylinder aspect ratio wants high.The height of described support unit (40) is identical with the thickness of described bottom, and will match with the jaw thickness of fork truck, in the gap that jaw so just can be made to insert between two continuous beams (300).
Similar to described elongated units (200), although likely adopt this layout, but described support unit (40) must not be close to layout, i.e. the contacting with a part for described L-type unit (20c-f) inside face at least partially of each support unit (40) outside face.
In an optimum embodiment, as shown in Figure 2 a, described support unit (40) is arranged in such a way, and each support unit (40) can be made to support a wherein elongated units (200), and elongated units (200) runs through in mode crossing in length and breadth with some beams (300).Like this, described continuous support unit (40) can not contact with each other, namely separately arrangement.Therefore, the distance between continuous parallel elongated units (200) is identical with the distance between the upper continuous support unit (40) of described beam (300).
As shown in Figure 2 a, in a preferred embodiment, the arrangement mode like this of described support unit (30a-c, 40), a support unit (40) of described beam (300) can be made to support upper two the adjacent support units (30a, 30b) of described elongated units (200).Every root beam (300) preferably can be located immediately at immediately below upper two the adjacent support units (30a, 30b) of the described elongated units (200) of arranged in parallel.The arrangement structure of even now is not indispensable, but when goods is placed on the some elongated units in top (200), the pressure energy described L-type unit (20a of Shangdi in described elongated units (200) more produced, 20b) and described support unit (30a-c, 40) disperse on to transmit, thus improve the structural strength of described pallet (100).
Two to adjacent support unit (30a, described support unit (30c) is placed 30b), this is done to provide larger rigidity to described elongated units (200), when the jaw of fork truck contacts with the lower surface of described elongated units (200) in transportation, the pressure that it produces can be adjusted.The existence of described support unit (30c) can prevent these elongated units (200) from flattening, and keeps its rigidity.
But in other embodiments, the support unit (30) of described elongated units (200) can be arranged to the form be separated from each other, and does not have adjacent support unit (30a, 30b).In this embodiment, a support unit (40) of described beam (300) supports a support unit (30) of described elongated units (200).
The another kind realizing such arrangement may be structurally combined by described support unit (30,40), forms a higher support unit, like this can without the L-type unit (20c, 20d) on upper strata.These embodiments can directly reach cost-saving object.In order to increase the rigidity of structure of this embodiment, around higher support unit, place shorter L-type unit, come local envelopment it, further support described elongated units (200).
In a further advantageous embodiment, bidirectional plate frame (100) as shown in Figure 2 a can be configured to the pallet (not shown) that a four-way enters.Fig. 3 a is depicted as described two to the birds-eye view entering pallet (100).The pallet that four-way enters must be able to allow the jaw of fork truck from the direction of arrow as shown in fig. 3a, and in pallet four limit, any direction enters.Form four-way and enter pallet, the L-type unit (20e, 20f) of described two bottoms does not preferably adopt in the fitting process of pallet.Described like this pallet is supported alone by the described support unit of impartial separation mutually as shown in Figure 2 b.Without the L-type unit (20e, 20f) of bottom, the jaw of fork truck also can penetrate pallet from direction, the left and right sides, as shown in Figure 3 a, so just this pallet has been transformed into four-way pallet.But, in order to improve the structural strength of this optimum embodiment, the support unit (highly lower) in described elongated units adds along described beam direction between coherent support unit.These support units added will be positioned on two L-type unit (20c, 20d) and beam between two continuous print support units, to increase the rigidity of described beam, and prevent L-type unit (20c, 20d) to be crushed.Enter when forklift and contact with described L-type unit (20c, 20d), and lifting pallet, when transport is positioned at the goods in some elongated units, these support units of increase can ensure that this did not lose efficacy to L-type unit (20c, 20d).Double stacking in order to four-way can be allowed to enter pallet, the lower surface of support unit (40) then covers with shorter L-type unit.
Because the present invention only forms, so other embodiment is also possible with support unit (30, the 40) structure of some L-type unit (20) and some differing heights.
In another embodiment, the L-type unit (20e, 20f) of bottom is not included, as shown in Figure 2 b, to reduce cost of raw materials used.
In another embodiment, described pallet (100) can be formed by some L-type unit (20), Multi-layers distributing between them, and mutually tight sticky, to increase the thickness of described L-type unit (20), thus increases the intensity of described pallet (100).
Also having in some embodiments, paired L-type unit (20a and 20b, 20c and 20d, 20e and 20f) can form the U-shaped unit of formation, and does not affect the structural strength of described pallet.Described support unit (40) is enclosed in interior described L-type unit (20c-f) also to substitute with a rectangular element.
In another embodiment, L-type unit is increased at the opposite side of described top section, vertical with some elongated units (200), the mode wrapped by the cross-sectional plane exposed by upper for described elongated units (200) L-type unit (20a, 20b) increases the intensity of described pallet (100).
In another embodiment, one piece of millboard, or fluted cardboard or lamination millboard, can be placed on described pallet (100), be covered in the upper surface of described some elongated units (200).The space that the elongated units be arranged in parallel (200) can be formed by placement millboard and hole seam override, make the goods that can transport reduced size on described pallet (100) like this, in transportation or fork truck lift in process, prevent goods from dropping from the seam pallet.Meanwhile, millboard also can help being uniformly distributed of cargo load.
The optimum implementation of method of assembling pallet of the present invention (100) is by manually, but also by adopting the automation of suitable fixture and localization machine mechanical arm to complete.The method of assembling described pallet (100) will be described in detail hereinafter.
Described pallet (100) in an optimum embodiment is as shown in Figure 2 a made up of two formants, one is L-type unit (20), another is the support unit (30,40) of the differing heights for described elongated units (200) and described beam (300).Described support unit (30,40) preferably circular incision, but also can be other any suitable shapes.Described unit (20,30,40) is fixed together preferably by nail (staple), and also can pass through any suitable fixing means, such as glue, screw or nut bolt are fixed.Be optimal selection with nail, the easiness of assembling can be improved, and guarantee that described unit (20,30,40) can fix with each other effectively.
The first step of assembling to build described elongated units (200).The building process of described elongated units (200) is as follows, first described support unit is arranged along an axle (25), two L-type unit (20a, 20b) optimal selection is face-to-face layout, the inside face of described L-type unit (20a, 20b) contacts with a part for described support unit (30a-c) outside face at least partially.Two support units (30a, 30b) are first arranged to adjacent distributions, arranged side by side along axle (25) direction.Then the 3rd support unit (30c) puts described axle (25), and preferably adjacent with the first two support unit (30a, 30b) separates.As best shown in figures 3 a and 3b, such arrangement form repeats.Described L-type unit (20a, 20b) is along axle (25) Mirror Symmetry.The location, direction that described L-type unit (20a, 20b) is such, can cover described support unit (30a-c) from top and side, result in formation of the upper surface that a described elongated units (200) is smooth.Described support unit (30a-c) and described L-type unit (20a, 20b) use some nails mutually to follow closely knot together.So the top of described L-type unit (20a, 20b) and side and described support unit (30a-c) are nailed together as shown in Figure 2 a.The mode of nail knot is optimum consolidation style, because this mode easily realizes, uses simple and cost is low.But, other consolidation style is also feasible, such as gluing, screw or bolted.
The second step of assembling installs described beam (300).After completing some elongated units (200), these elongated units (200) laid parallel as shown in Figure 3 a.The upper surface on upper strata L-type unit (20c, 20d) of described beam contacts with the mutual intersecting vertical of described elongated units (200).Described L-type unit (20c, 20d) along the axle (35) of beam in mutual Mirror Symmetry, like this, between the two along the space of axle (35) then for holding the support unit (40) on beam.Then, get up with the following table face nailing knot of nail by the upper surface of described L-type unit (20c, 20d) and described elongated units (200), thus described L-type unit (20c, 20d) and described elongated units (200) are fixed together.Nail penetrates the thickness direction that described L-type unit (20c, 20d) thrusts described elongated units (200) support unit (30a, 30b).In space between the described upper L-type unit (20c, 20d) that the support unit (40) of beam is formed before putting into, be positioned at immediately below every root elongated units (200).The outside face of described support unit (40) has at least a part to be contact with a part for described L-type unit (20c, 20d) inside face, and is fixed together with it by described support unit (40) nail from the side of described L-type unit (20c, 20d).In a preferred embodiment, additional L-type unit (20e, 20f) is positioned at the below of described support unit (40), is wrapped up by described support unit (40) like this, in fact forms the beam (300) of a square-section.These additional L-type unit (20e, 20f) also fix from bottom by nail and described support unit (40), and nail, through L-type unit (20e, 20f), thrusts the thickness direction of the support unit (40) of described beam.The side of these additional L-type unit (20e, 20f) also can fix with nail and described support unit (40), and nail is through described L-type unit (20e, 20f) and support unit (40).
In another embodiment, some elongated units (200) can be separated with some beams (300) and set up.Assembling mode according to the pallet (100) of this embodiment first described elongated units (200) is built, and they arranged according to substantially parallel mode.Second step is built by described beam (300), also they arranged according to substantially parallel mode.Afterwards, the lower surface of described beam (300) with described elongated units (200) is fixed together, thus described elongated units (200) and described beam (300) are fixed up.
In this embodiment, described elongated units (200) form as noted above builds, and described beam (300) can separately build, after described some elongated units (200) have built and have been arranged in substantially parallel form, upper strata L-type unit (20c, 20d) need not fix with described elongated units immediately.The substitute is, first put into separated from each other by the axle (35) of described support unit (40) along beam, the distance that the distance of separating is adjusted between the elongated units (200) adjacent, parallel with two is identical, builds beam (300) like this.Afterwards, described support unit (40) wraps up by four L-type unit, forms the right angle being actually the beam (300) of square-section.Finally, by suitable fixed form, these unit are coupled together, such as gluing.
Finally, described some beams (300) and described some elongated units (200) are also interfixed by suitable fixed form.
Except mention nail knot and gluing position except, other some positions also can be fixed locates unit (20,30,40) better.The size of nail can change, and the thickness according to described unit (20,30,40) is determined.
Although disclosure invention describes and illustrates several optimum embodiment of the present invention, it is pointed out that the present invention is not limited in these other embodiments.The present invention includes in all functions or on physical construction, with foregoing description with illustrate in the specific embodiment embodiment identical with feature.

Claims (18)

1. the pallet (100) made with paper material for bearing goods, it comprises:
The top formed by some elongated units (200);
Some beams (300) are fixed together with the form of cross and some elongated units (200), form a bottom, for supporting described top;
It is characterized in that,
Described some elongated units (200) and some beams (300) are by some support units (30,40) form, these support units (30,40) be fixed in the above along the long directional spreding of the L-type unit (20) of some prolongations, these L-type unit (20) extended are positioned at described some support units (30,40) relative both sides, form the corner of elongated units (200) and beam (300); Described support unit (30) in described elongated units (200) arranges along an axle (25), two support unit (30a in elongated units (200), 30b) at the upper mutual arranged adjacent of described axle (25), 3rd support unit (30c) is also positioned on described axle (25), but with described two support unit (30a of arranged adjacent, 30b) separate a segment distance, repeat along described axle (25) with such arrangement mode.
2. pallet (100) as claimed in claim 1, it is characterized in that, described support unit (30,40) is cylindrical unit.
3. pallet (100) as claimed in claim 1, it is characterized in that, described support unit (30,40) is tubular units.
4. pallet (100) as claimed in claim 1, it is characterized in that, described support unit (30,40) can be combined to form higher support unit.
5. pallet (100) as claimed in claim 1, it is characterized in that, two L-type unit (20a in described elongated units (200), 20b) along described axle (25) Mirror Symmetry mutually, the inside face of the described L-type unit (20a, 20b) in elongated units (200) has at least a part to contact with a part for the outside face of the some described support unit (30) in elongated units (200).
6. pallet (100) as claimed in claim 1, it is characterized in that, described beam (300) is formed by 4 L-type unit (20c-f), and the some described support unit (40) of beam (300) wraps up by these 4 L-type unit (20c-f), forms the angle with square-section.
7. the pallet (100) as described in claim 1 or 6, is characterized in that, a support unit (40) on described beam (300) is positioned at immediately below upper two the adjacent supports unit (30a, 30b) of described elongated units (200).
8. the pallet (100) as described in claim 1 or 6, is characterized in that, a support unit (40) on described beam (300) is positioned at immediately below a support unit (30) in described elongated units (200).
9. pallet (100) as claimed in claim 1, is characterized in that, paired L-type unit (20a, 20b; 20c, 20d; 20e, 20f) combine the U-shaped unit of formation.
10. pallet (100) as claimed in claim 1, is characterized in that, also comprise the one flat plate be positioned on the end face of top.
The assembly method of 11. 1 kinds of pallets according to claim 1 (100), is characterized in that, comprise the following steps:
A) build described some elongated units (200) by some L-type unit (20a, 20b) and some support units (30a-c), wherein, two support unit (30a, 30b) placed adjacent, along described axle (25) laid out in parallel; By the 3rd support unit (30c) along described axle (25), with described two support unit (30a, 30b) separate placement, along described some support units (30a-c) of described axle (25) permutation with repetition elongated units (200), form a kind of pattern of repetition; By two L-type unit (20a, 20b) along described axle (25) Mirror Symmetry layout mutually, the inside face of the described L-type unit (20a, 20b) of such elongated units (200) has at least a part to contact with a part for the outside face of described some support units (30a-c) of elongated units (200); After the described L-type unit (20a, 20b) of elongated units (200) has arranged, the described some support units (30a-c) by elongated units (200) have covered from top and side; The some support units (30a-c) of the described L-type unit (20a, 20b) of elongated units (200) with the described of elongated units (200) are interfixed;
B) described some elongated units (200) are arranged with substantially parallel form, be separated from each other a segment distance; And,
C) lower surface of the support unit (40) on some beams (300) with described some elongated units (200) is fixed together.
The assembly method of 12. pallets (100) as claimed in claim 11, is characterized in that, the step of the unit on fixing described some beams (300) comprises:
A) mode of upper strata L-type unit (20c, the 20d) serrated vertical of described beam (300) in described some elongated units (200) is arranged, and its upper surface is contacted with the bottom surface of described some elongated units (200),
B) by axle (35) the mutually Mirror Symmetry layout of described upper strata L-type unit (20c, 20d) along beam, the space distributed between the two along this axle (35) direction like this can hold some support units (40) of described beam (300),
C) described upper strata L-type unit (20c, 20d) and described some elongated units (200) are fixed up,
D) some support units (40) of described beam (300) are positioned in the space of distribution, be positioned at described upper strata L-type unit (20c, 20d), and immediately below each elongated units (200), described like this upper strata L-type unit (20c, 20d) inside face contacts with a part for some described support unit (40) outside face on beam (300) at least partially
E) the described support unit (40) on beam (300) and described upper strata L-type unit (20c, 20d) are fixed together from the side of described upper strata L-type unit (20c, 20d).
The assembly method of 13. pallets (100) as claimed in claim 12, is characterized in that, also comprise:
A) the L-type unit (20e, 20f) of Liang Gen lower floor is placed on some described support unit (40) below on beam (300),
B), after placing the L-type unit (20e, 20f) of described Liang Gen lower floor, the described support unit (40) on beam (300) is wrapped up, forms the angle of described beam (300) square-section; And,
C) from bottom surface and the side of the L-type unit (20e, 20f) of described lower floor, the L-type unit (20e, 20f) of described lower floor and the some described support unit (40) on beam (300) are fixed together.
The assembly method of 14. 1 kinds of pallets according to claim 1 (100), is characterized in that, comprise the following steps:
A) described some elongated units (200) are built by some L-type unit (20a, 20b) and some support units (30a-c); By two support unit (30a, 30b) placed adjacent in elongated units (200), along described axle (25) laid out in parallel; By the 3rd support unit (30c) along described axle (25), with described two support unit (30a, 30b) separate placement, along described some support units (30a-c) of described axle (25) permutation with repetition elongated units (200), form a kind of pattern of repetition; By two L-type unit (20a, 20b) along described axle (25) Mirror Symmetry layout mutually, the inside face of the described L-type unit (20a, 20b) in such elongated units (200) has at least a part to contact with a part for the outside face of the described some support units (30a-c) in elongated units (200); After described L-type unit (20a, 20b) in elongated units (200) has arranged, cover from top and side by the described some support units (30a-c) in elongated units (200); Described L-type unit (20a, 20b) in elongated units (200) and the described some support units (30a-c) in elongated units (200) are interfixed;
B) described some elongated units (200) are arranged according to substantially parallel form, mutually separate,
C) described some beams (300) are built into by some L-type unit (20c-d) and some support units (40),
D) described some beams (300) are arranged according to substantially parallel form, mutually separate; And,
E) basal surface of described some beams (300) with described some elongated units (200) is fixed up.
The assembly method of 15. pallets (100) as claimed in claim 14, is characterized in that, the step building described some beams (300) comprises:
A) the described support unit (40) of beam (300) is separated from each other layout along the axle (35) of described beam;
B) by two L-type unit (20c; 20d) along axle (35) the Mirror Symmetry layout mutually of beam; described L-type unit (20c, the 20d) inside face of such beam (300) contacts with a part for some described support unit (40) outside face of beam (300) at least partially;
C) after placing the described L-type unit (20c, 20d) of beam (300), by the some described support unit (40) of beam (300) one end and covering wherein; And;
D) the some described support unit (40) of beam (300) and the described L-type unit (20c, 20d) of beam (300) are fixed together.
The assembly method of 16. pallets (100) as claimed in claim 15, is characterized in that, comprise further:
A) the L-type unit (20e, 20f) of Liang Gen lower floor is placed on the other end of the some described support unit (40) of beam (300),
B), after placing the L-type unit (20e, 20f) of Liang Gen lower floor, the described support unit (40) of beam (300) is wrapped up, forms the angle of described beam (300) square-section; And,
C) from bottom surface and the side of the L-type unit (20e, 20f) of described lower floor, the some described support unit (40) of the L-type unit (20e, 20f) of described lower floor with beam (300) is fixed together.
17., as the assembly method of the pallet (100) in claim 12-16 as described in any one, is characterized in that, the method described L-type unit (20) and described support unit (30,40) are fixed up adopts the method for following closely and tying.
18., as the assembly method of the pallet (100) in claim 12-16 as described in any one, is characterized in that, the method described L-type unit (20) and described support unit (30,40) are fixed up adopts gluing method.
CN201080065173.1A 2010-03-05 2010-12-09 Paper Pallet and assembly method thereof Expired - Fee Related CN102811915B (en)

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MYPI2010000964A MY161969A (en) 2010-03-05 2010-03-05 Paper pallet
PCT/MY2010/000321 WO2011108915A1 (en) 2010-03-05 2010-12-09 Paper pallet

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Citations (1)

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FR2466402A1 (en) * 1979-10-02 1981-04-10 Unilever Nv Cardboard pallet made from box beams - mounted on tubular legs on a base and having tubes in between the edge beams

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FI93933C (en) * 1992-07-16 1995-06-26 Wisapak Oy Ab Pallet
FI117595B (en) * 2004-04-06 2006-12-15 Suomen Kuitulava Oy A method for manufacturing load-bearing elements
CN2823136Y (en) * 2005-07-07 2006-10-04 罗月均 Improvement of paper stack board
BE1017621A3 (en) * 2007-05-29 2009-02-03 Grietens Wim PALETTE.
TWM325987U (en) * 2007-07-19 2008-01-21 Teng Shing Paper Ware Co Ltd Improved support unit of paper pallet
MY142433A (en) * 2007-09-14 2010-11-30 Frazer Internat Sdn Bhd De Paper pallets

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Publication number Priority date Publication date Assignee Title
FR2466402A1 (en) * 1979-10-02 1981-04-10 Unilever Nv Cardboard pallet made from box beams - mounted on tubular legs on a base and having tubes in between the edge beams

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