CN102809286B - Detecting and deviation rectifying method for plate of circular furnace - Google Patents

Detecting and deviation rectifying method for plate of circular furnace Download PDF

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Publication number
CN102809286B
CN102809286B CN201210289124.7A CN201210289124A CN102809286B CN 102809286 B CN102809286 B CN 102809286B CN 201210289124 A CN201210289124 A CN 201210289124A CN 102809286 B CN102809286 B CN 102809286B
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China
Prior art keywords
stove
standing
stone
metal plate
against fire
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Expired - Fee Related
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CN201210289124.7A
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Chinese (zh)
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CN102809286A (en
Inventor
易炳生
王明
王鹏飞
雷祥田
金华
汪有源
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Wisdri Wuhan Wis Industrial Furnace Co Ltd
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Wisdri Wuhan Wis Industrial Furnace Co Ltd
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Priority to CN201210289124.7A priority Critical patent/CN102809286B/en
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Abstract

The invention provides a detecting and deviation rectifying method for a plate of a circular furnace. The detecting and deviation rectifying method includes steps of detecting the plate by details of drawing at least two straight lines passing through the original designed center point of the plate of the circular furnace and enabling the straight lines to intersect with an inner circular rail of the plate at detection points; measuring segment length from each detection point to the original designed center point; rectifying deviation of the plate if the measured segment lengths are different, and then calculating displacement of a centering device. A furnace bottom structure can be directly regulated quickly by regulating the centering device, the center of the furnace bottom structure can reset to the original theoretical designed center point by pushing the plate moves inwards or outwards according to the calculated value, and accordingly, normal running of the plate can be guaranteed.

Description

The detection of annular furnace stone or metal plate for standing a stove on as a precaution against fire and method for correcting error
Technical field
The present invention relates to a kind of stone or metal plate for standing a stove on as a precaution against fire correction field, relate in particular to a kind of detection and method for correcting error of annular furnace stone or metal plate for standing a stove on as a precaution against fire.
Background technology
Annular furnace stone or metal plate for standing a stove on as a precaution against fire centring means is after installation and operation, and because centring means itself lost efficacy or the very large skew of the abnormal appearance of stone or metal plate for standing a stove on as a precaution against fire, the resistance to material of design may be wiped and touch with furnace wall, destroys furnace wall impact and produces; If but method for correcting error is improper, may implement very difficult or be not very desirable, effort and time are longer.
Summary of the invention
The technical problem to be solved in the present invention is, for stone or metal plate for standing a stove on as a precaution against fire in prior art (being bottom construction) the undesirable defect of difficult effect of rectifying a deviation, to provide a kind of detection and method for correcting error that can effectively carry out fast the annular furnace stone or metal plate for standing a stove on as a precaution against fire of stone or metal plate for standing a stove on as a precaution against fire correction.
The technical solution adopted for the present invention to solve the technical problems is:
Detection and method for correcting error that a kind of annular furnace stone or metal plate for standing a stove on as a precaution against fire is provided, comprise the following steps:
Stone or metal plate for standing a stove on as a precaution against fire is detected, specifically comprises:
Cross the former stone or metal plate for standing a stove on as a precaution against fire design centre of annular furnace and make at least two straight lines, intersect at test point A ', B ', C ' and D ' with loop orbit in stone or metal plate for standing a stove on as a precaution against fire, intersect at an A, B, C and D with loop orbit in former design stone or metal plate for standing a stove on as a precaution against fire; Its mid point A, A ', C and C ' are on same straight line, and some B, B ', D and D ' are on another straight line;
Measure line segment with and line segment with
If measurement result does not meet stone or metal plate for standing a stove on as a precaution against fire is rectified a deviation, specifically comprises:
If s = OA ‾ + OC ‾ 2 , ? OA ′ ‾ - s = s 1 , OC ‾ ′ - s = s 2 , As the deviate s of corresponding test point 1or s 2for negative, and its absolute value is while exceeding preset value, and the centring means that corresponding adjustment test point A ' or C ' locate, promotes stone or metal plate for standing a stove on as a precaution against fire and move Δ s outward 1distance, Δ s 1=| s 1|-s ', the mean value that wherein s ' is deviate, work as s 1or s 2for just, and its absolute value is while exceeding preset value, and the centring means that corresponding adjustment test point A ' or C ' locate, promotes to move Δ s in stone or metal plate for standing a stove on as a precaution against fire 1distance;
If ? work as t 1or t 2for negative, and its absolute value is while exceeding preset value, and the centring means that corresponding adjustment test point B ' or D ' locate, promotes stone or metal plate for standing a stove on as a precaution against fire and move Δ t outward 1distance, Δ t 1=| t 1|-t ', wherein work as t 1or t 2for just, and its absolute value is while exceeding preset value, and the centring means that corresponding adjustment test point B ' or D ' locate, promotes to move Δ t in stone or metal plate for standing a stove on as a precaution against fire 1distance.
In method of the present invention, Δ t 1meet Δ t 1=| t 1-t ' | < | t 1|, otherwise get Δ t 1=t 1; And Δ s 1meet Δ s 1=| s 1-s ' | < | s 1|, otherwise get Δ s 1=s 1.
In method of the present invention, cross the former stone or metal plate for standing a stove on as a precaution against fire design centre of annular furnace and make many straight lines, two straight lines are one group, and the straight line test point crossing with the interior loop orbit of stone or metal plate for standing a stove on as a precaution against fire of several groups of antithesis detects and adjust accordingly.
In method of the present invention, also comprise step:
Rotate the stone or metal plate for standing a stove on as a precaution against fire after adjusting, then test point is detected, if the deviate of test point still exceedes preset value after adjusting, continue to adjust, until deviate is no more than preset value.
In method of the present invention, the stone or metal plate for standing a stove on as a precaution against fire after described rotation adjustment is specially positive and negative rotation stone or metal plate for standing a stove on as a precaution against fire in the scope that loop orbit place arc length is 500-1000mm in stone or metal plate for standing a stove on as a precaution against fire.
The beneficial effect that the present invention produces is: the present invention detects to analyze the eccentric situation of stone or metal plate for standing a stove on as a precaution against fire by reality, at test point apart from the larger place of relative deviation value, Theoretical Design center, directly carry out rapid adjustment bottom construction (being stone or metal plate for standing a stove on as a precaution against fire) by adjusting centring means, promote to move or move calculated value outward in stone or metal plate for standing a stove on as a precaution against fire, allow bottom construction center be returned to former theoretical design centre, ensure that stone or metal plate for standing a stove on as a precaution against fire runs well.
Brief description of the drawings
Below in conjunction with drawings and Examples, the invention will be further described, in accompanying drawing:
Fig. 1 is embodiment of the present invention annular furnace stone or metal plate for standing a stove on as a precaution against fire detection and location schematic diagrames.
Detailed description of the invention
In order to make object of the present invention, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein, only in order to explain the present invention, is not intended to limit the present invention.
In the embodiment of the present invention, as shown in Figure 1, annular furnace (comprising heating furnace, heat-treatment furnace and other rotary hearth furnace) stone or metal plate for standing a stove on as a precaution against fire is passing through after centring means (as Centering Roll 2) installation, to former stone or metal plate for standing a stove on as a precaution against fire, design centre O carries out mark, and loop orbit 1 in former design stone or metal plate for standing a stove on as a precaution against fire is also carried out to mark, after operation after a while, may there is being out of shape shift phenomenon, refer to the interior loop orbit 3 of the stone or metal plate for standing a stove on as a precaution against fire after skew in Fig. 1, in its part, loop orbit may be partial to former stone or metal plate for standing a stove on as a precaution against fire design centre O, and in part, loop orbit may depart from former stone or metal plate for standing a stove on as a precaution against fire design centre O.
Detection and the method for correcting error of embodiment of the present invention annular furnace stone or metal plate for standing a stove on as a precaution against fire, mainly comprise the following steps:
S1, stone or metal plate for standing a stove on as a precaution against fire (being bottom construction) is detected, specifically comprises:
S11, as shown in Figure 1, the former stone or metal plate for standing a stove on as a precaution against fire design centre O that crosses annular furnace makes at least two straight lines, intersects at test point A ', B ', C ' and D ' with loop orbit in stone or metal plate for standing a stove on as a precaution against fire, intersects at an A, B, C and D with loop orbit in former design stone or metal plate for standing a stove on as a precaution against fire; Its mid point A, A ', C and C ' are on same straight line, and some B, B ', D and D ' are on another straight line;
S12, measurement line segment with and line segment with if existing stone or metal plate for standing a stove on as a precaution against fire overlaps with former design stone or metal plate for standing a stove on as a precaution against fire, not skew; If stone or metal plate for standing a stove on as a precaution against fire has ovality, but existing stone or metal plate for standing a stove on as a precaution against fire center and former design stone or metal plate for standing a stove on as a precaution against fire center coincide; If above-mentioned two situations all do not meet, there is bias in existing stone or metal plate for standing a stove on as a precaution against fire, and as shown in Figure 1, the stone or metal plate for standing a stove on as a precaution against fire center after bias is O '.
If S2 measurement result does not meet (be that bias may occur stone or metal plate for standing a stove on as a precaution against fire, also likely produce ovality), rectifies a deviation to stone or metal plate for standing a stove on as a precaution against fire, specifically comprises:
S21, establish ? the deviate that is test point A ' is s 1, the deviate of test point C ' is s 2, as the deviate s of corresponding test point 1or s 2for negative, show that test point A ' or C ' locate stone or metal plate for standing a stove on as a precaution against fire skew and enter stove center, if s 1or s 2absolute value while exceeding preset value, the centring means that corresponding adjustment test point point A ' or C ' locate, as Centering Roll 2 or hydraulic cylinder (not shown), holds out against the spring of Centering Roll 2, or to hydraulic cylinder pressurization, promotes stone or metal plate for standing a stove on as a precaution against fire and move Δ s outward 1distance, Δ s 1=| s 1|-s ', the mean value that wherein s ' is deviate,
Work as s 1or s 2for just, show that stone or metal plate for standing a stove on as a precaution against fire is offset away from stove center herein, if when its absolute value exceedes preset value, the centring means that corresponding adjustment test point A ' or C ' locate, as Centering Roll or hydraulic cylinder, unclamps the spring of Centering Roll 2, or hydraulic cylinder is carried out to pressure release, promote to move Δ s in stone or metal plate for standing a stove on as a precaution against fire 1distance;
S22, establish ? t 1for the deviate that test point B ' locates, t 2for the deviate that test point D ' locates, work as t 1or t 2for negative, show that stone or metal plate for standing a stove on as a precaution against fire skew herein enters stove center, if when its absolute value exceedes preset value, the centring means that corresponding adjustment test point B ' or D ' locate, as Centering Roll (apart from B ' or the nearest Centering Roll 2 of D ') or hydraulic cylinder, promotes stone or metal plate for standing a stove on as a precaution against fire and moves Δ t outward 1distance, Δ t 1=| t 1|-t ', the mean value that t ' is deviate,
Work as t 1or t 2for just, show that stone or metal plate for standing a stove on as a precaution against fire is offset away from stove center herein, if when its absolute value exceedes preset value, the centring means that corresponding adjustment test point B ' or D ' locate, as Centering Roll 2 or hydraulic cylinder, promotes to move Δ t in stone or metal plate for standing a stove on as a precaution against fire 1distance.
In prior art, skew after stone or metal plate for standing a stove on as a precaution against fire center O ' reposition because determining occurrence, can affect calculating adjustment amount.And the embodiment of the present invention is without determining stone or metal plate for standing a stove on as a precaution against fire center O after skew ' the occurrence of reposition, just can calculate the adjustment amount of centring means according to measured value and original design value, both effectively corrected the eccentric situation of stone or metal plate for standing a stove on as a precaution against fire, the error of having avoided again stone or metal plate for standing a stove on as a precaution against fire ovality to cause.
In embodiments of the present invention, Δ t 1meet Δ t 1=| t 1-t ' | < | t 1|, otherwise get Δ t 1=t 1; And Δ s 1meet Δ s 1=| s 1-s ' | < | s 1|, otherwise get Δ s 1=s 1.
For measurement data more accurate, adjust more effective, can increase to detect and count, as the former stone or metal plate for standing a stove on as a precaution against fire design centre O that can cross annular furnace makes many straight lines, article two, straight line is one group, and the straight line of antithesis several groups (as 4,6,8,10, the 12 groups) test point crossing with loop orbit in stone or metal plate for standing a stove on as a precaution against fire detects and adjust accordingly.Adjustment process is identical with said method, is not repeated herein.
If there are many group straight lines, can choose larger deviate, and give up less deviate and come mean value s', the t ' of calculation deviation value, s', t ' they are the mean value of relatively large deviation value.
In the embodiment of the present invention, also comprise step:
Stone or metal plate for standing a stove on as a precaution against fire after S3, rotation are adjusted, then test point is detected, if the deviate of test point still exceedes preset value after adjusting, continue adjustment, until deviate is no more than preset value.
In one embodiment of the invention, the stone or metal plate for standing a stove on as a precaution against fire rotating after adjusting is specially positive and negative rotation stone or metal plate for standing a stove on as a precaution against fire in the scope that loop orbit place arc length is 500-1000mm in stone or metal plate for standing a stove on as a precaution against fire, to accelerate regulated efficiency.Detection error value after each adjustment revolution circle, if just can stop in tolerance band, otherwise continues to adjust.
Stone or metal plate for standing a stove on as a precaution against fire adjustment reaches after License Value (to be got back to behind design centre), then adjusts centring means to License Value, and after the pretightning force of guarantee spring or hydraulic cylinder is unified value, stone or metal plate for standing a stove on as a precaution against fire can run well.
Detection and the method for correcting error of embodiment of the present invention annular furnace stone or metal plate for standing a stove on as a precaution against fire, can be by the adjustment amount of calculative determination centring means (being elongation or shortening amount), and the stone or metal plate for standing a stove on as a precaution against fire that sets right is fast got back to Theoretical Design center.
Should be understood that, for those of ordinary skills, can be improved according to the above description or convert, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.

Claims (5)

1. the detection of annular furnace stone or metal plate for standing a stove on as a precaution against fire and a method for correcting error, is characterized in that, comprises the following steps:
Stone or metal plate for standing a stove on as a precaution against fire is detected, specifically comprises:
Cross the former stone or metal plate for standing a stove on as a precaution against fire design centre of annular furnace and make at least two straight lines, intersect at test point A ', B ', C ' and D ' with loop orbit in stone or metal plate for standing a stove on as a precaution against fire, intersect at an A, B, C and D with loop orbit in former design stone or metal plate for standing a stove on as a precaution against fire; Its mid point A, A ', C and C ' are on same straight line, and some B, B ', D and D ' are on another straight line;
Measure line segment with and line segment with
If measurement result does not meet stone or metal plate for standing a stove on as a precaution against fire is rectified a deviation, specifically comprises:
If ? as the deviate s of corresponding test point 1or s 2for negative, and its absolute value is while exceeding preset value, and the centring means that corresponding adjustment test point A ' or C ' locate, promotes stone or metal plate for standing a stove on as a precaution against fire and move Δ s outward 1distance, Δ s 1=| (| s 1|-s ') |, wherein work as s 1or s 2for just, and its absolute value is while exceeding preset value, and the centring means that corresponding adjustment test point A ' or C ' locate, promotes to move Δ s in stone or metal plate for standing a stove on as a precaution against fire 1distance;
If ? work as t 1or t 2for negative, and its absolute value is while exceeding preset value, and the centring means that corresponding adjustment test point B ' or D ' locate, promotes stone or metal plate for standing a stove on as a precaution against fire and move Δ t outward 1distance, Δ t 1=| (| t 1|-t ') |, wherein work as t 1or t 2for just, and its absolute value is while exceeding preset value, and the centring means that corresponding adjustment test point B ' or D ' locate, promotes to move Δ t in stone or metal plate for standing a stove on as a precaution against fire 1distance.
2. method according to claim 1, is characterized in that, Δ t 1meet Δ t 1=| t 1-t ' | < | t 1|, otherwise get Δ t 1=t 1; And Δ s 1meet Δ s 1=| s 1-s ' | < | s 1|, otherwise get Δ s 1=s 1.
3. method according to claim 1, is characterized in that, crosses the former stone or metal plate for standing a stove on as a precaution against fire design centre of annular furnace and makes many straight lines, and two straight lines are one group, and the straight line test point crossing with the interior loop orbit of stone or metal plate for standing a stove on as a precaution against fire of several groups of antithesis detects and adjust accordingly.
4. method according to claim 1, is characterized in that, also comprises step:
Rotate the stone or metal plate for standing a stove on as a precaution against fire after adjusting, then test point is detected, if the deviate of test point still exceedes preset value after adjusting, continue to adjust, until deviate is no more than preset value.
5. method according to claim 4, is characterized in that, the stone or metal plate for standing a stove on as a precaution against fire that step is rotated after adjusting is specially positive and negative rotation stone or metal plate for standing a stove on as a precaution against fire in the scope that loop orbit place arc length is 500-1000mm in stone or metal plate for standing a stove on as a precaution against fire.
CN201210289124.7A 2012-08-15 2012-08-15 Detecting and deviation rectifying method for plate of circular furnace Expired - Fee Related CN102809286B (en)

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CN102809286B true CN102809286B (en) 2014-12-10

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19827361A1 (en) * 1997-08-25 1999-03-04 Innovatherm Prof Dr Leisenberg Gmbh & Co Kg Process for controlling an anode furnace
EP1445338A1 (en) * 2003-02-06 2004-08-11 LOI Thermprocess GmbH Process for heat-treating of metal pieces under protective gas
CN2859424Y (en) * 2005-12-22 2007-01-17 马鞍山钢铁股份有限公司 Peripheral accurate positioning device of annular heating furnace
CN101625197A (en) * 2008-12-01 2010-01-13 长春伟孚特汽车零部件有限公司 Rotary hearth heating furnace with highly-efficient energy-saving ring-shaped hearth for warm-hot formation

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19827361A1 (en) * 1997-08-25 1999-03-04 Innovatherm Prof Dr Leisenberg Gmbh & Co Kg Process for controlling an anode furnace
EP1445338A1 (en) * 2003-02-06 2004-08-11 LOI Thermprocess GmbH Process for heat-treating of metal pieces under protective gas
CN2859424Y (en) * 2005-12-22 2007-01-17 马鞍山钢铁股份有限公司 Peripheral accurate positioning device of annular heating furnace
CN101625197A (en) * 2008-12-01 2010-01-13 长春伟孚特汽车零部件有限公司 Rotary hearth heating furnace with highly-efficient energy-saving ring-shaped hearth for warm-hot formation

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