A kind of drum type combustion gas injection valve
Technical field
This patent relates to a kind of gas engine annex, particularly a kind of drum type combustion gas injection valve.
Background technique
International at present, domestic more advanced gas engine all adopts gas-duct jetting formula (being called for short MPI abroad): the inflammable mixture of this mode is before inlet casing; Its combustion gas and air are near intake valve, to mix; Intake valve is opened; Inflammable gas and air enter into and light the back acting in the cylinder simultaneously through intake valve behind the descent of piston.This mode also is called as half internal-mixing simultaneously.With traditional external mixture type (air fully mixes in suction tude with combustion gas), advantage such as gas engine is compared, and it is low that it has amount of consumed gas, and delivery temperature is low, eliminates the hidden danger that suction tude is blown out basically, and the motor dynamic characteristic is good.
1, present gas-duct jetting formula motor in the world has two kinds:
1. electromagnetic injection formula: it is to send electrical signal by analog circut or Digital Circuit Control plate; After accepting electrical signal by electromagnetic injection valve, according to what and time of semaphore sooner or later, near a certain amount of inflammable gas of the direct injection intake duct intake valve; Combustion gas and air all directly enter in the cylinder through intake valve; Form inflammable mixture, after the piston stroking upward compression, by promoting descent of piston after the spark ignitor and then drive the bent axle rotation that heat energy is transformed into mechanical energy; U.S. Caterpillar Tractor adopts the gas engine of this type of pattern, and the used electrospray motor of its principle and automobile at present is similar, but there is following problem in this gas-duct jetting formula in the middle of reality is used:
A. electrical signal control poor anti jamming capability is stable not as external mixture type;
B. solenoid valve is had relatively high expectations to the inflammable gas cleanliness; If what use is that dry, clean rock gas problem is little; But when using impurity, tar, edible vegetable oil, the water yields such as coke-stove gas, oil well associated gas, rubbish generation gas, gas big, electromagnetic injection valve is with regard to cisco unity malfunction;
C. the problem of fuel gas injection amount is because of receiving the restriction of electromagnetic signal and electromagnetic injection valve power controlling; It is excessive that electromagnetic injection valve can not be done; Be that the fuel gas injection amount is limited; So just limited the possibility that large-scale gas engine adopts this kind mode, the gas, coke-stove gas, ore cracking gas, the rubbish that have also limited the picture low density simultaneously generate the possibility that gas adopts this kind mode.
2. mounting cam axle and stingy door spray regime in the intake duct: with combustible gas via the control of suction tude inner camshaft through gas pipeline, little valve, jet pipe with fuel gas injection near the intake valve of each cylinder; Enter in the cylinder via intake valve, near intake valve, air is also brought cylinder into combustion gas simultaneously; Light outburst after the piston stroking upward compression; Promote descent of piston, and then drive the bent axle rotation, change heat energy into mechanical energy; U.S. cooper company adopts this kind mode of structure, and there is following problem in this mode:
A. had outside the main gas distribution system of a cover in former gas engine; Increased by a cover fuel gas injection gas distribution timing system again; Great number of driving parts, camshaft parts, rocker part, stingy door part and valve seat parts have been increased; So just increase the breakdown in the motor rate, brought the increase of noise simultaneously;
B. increased the cost of motor; With Z12V190T type gas engine is example, and interior mixed machine on average exceeds more than 200,000 than outer every the price of machine of mixing.
C. because of gas distribution system complex structure in the suction tude, this kind structure applications compares difficulty on large-scale gas engine, and the lead time is longer, and component are made difficulty.This kind gas distribution system receives structural limitations simultaneously; The fuel gas injection amount is limited equally, and combustion gas in the above scope of calorific value in only being fit to is if use low-BTU gas; Especially during the higher combustion gas of low, carbon monoxide of methane content and hydrogen; Its rated output power just has decline by a relatively large margin, and exert oneself during extreme case and have only below 30% of middle calorific value gas rated output power, be example with calorific value gas engine among the 500KW; Many low-BTU gas maximum outputs have only about 150KW, have so just caused the lower stock utilization and the bigger wasting of resources.
Summary of the invention
The present invention is in order to remedy the defective of existing technology, provide a kind of simple in structure, unfailing performance good, the fuel gas injection amount sufficient,, drum type combustion gas injection valve that autophage power low low to the requirement of cleaning gas degree.
The present invention realizes (being example with the single-cylinder engine) through following technological scheme.
A kind of drum type combustion gas injection valve; It is characterized in that: comprise the preceding end cover, rotor and the back end cover that are installed in the rotating shaft; Before be provided with bearing B and outside framework oil seal B between end cover and the rotating shaft, key is connected between rotor and the rotating shaft, is provided with bearing A and outside framework oil seal A between back end cover and the rotating shaft; The combustion gas air-inlet cavity is tightly connected between preceding end cover and the back end cover; The combustion gas air-inlet cavity is provided with the combustion gas air-inlet cavity perforate that is used to spray combustion gas, and rotor is provided with the rotor perforate, and the perforate of combustion gas air-inlet cavity links to each other with the air jet pipe sealing.Gas inlet pipe is connected with the combustion gas air-inlet cavity.
This drum type combustion gas injection valve, the quantity of rotor perforate and the perforate of combustion gas air-inlet cavity is one or more.
The shape of perforate of combustion gas air-inlet cavity and rotor perforate can be circular, oval, polygon row or square.
When being used for the multi-cylinder gas engine, each cylinder uses a drum type fuel gas injection valve, and the drum type fuel gas injection valve of a plurality of cylinders is together in series.
The invention has the beneficial effects as follows: this drum type combustion gas injection valve arrangement is simple, good reliability, combustion gas injection amount are sufficient; Require low to the cleaning gas degree; Autophage power is low, is to substitute the present gas engine electromagnetic injection formula commonly used and the optimal selection of the little porthole jet-type of suction tude inner camshaft (being referred to as port injection type).
Description of drawings
Below in conjunction with accompanying drawing the present invention is described further.
Accompanying drawing is a drum type combustion gas injection valve arrangement schematic representation of the present invention.
1. preceding end covers among the figure; 2. rotor; 3 running shafts; 4. combustion gas air-inlet cavity; 5. bearing A; 6 outside framework oil seal A; 7 bearing B; 8. outside framework oil seal B; 9 combustion gas air-inlet cavity perforates; 10. rotor perforate; 11. air jet pipe; 12. back end cover; 13. gas inlet pipe.
Embodiment
Accompanying drawing is a kind of specific embodiment of the present invention.
Among Fig. 1: this drum type combustion gas injection valve; Comprise: be installed in preceding end cover 1 in the rotating shaft, rotor 2 and back end cover 12, be provided with bearing B 7 and outside framework oil seal B 8 between preceding end cover 1 and the rotating shaft 3, key is connected between rotor 2 and the rotating shaft 3; Be provided with bearing A 5 and outside framework oil seal A 6 between back end cover and the rotating shaft 3; The preceding end cover 1 and the combustion gas air-inlet cavity 4 that afterwards is tightly connected between the end cover 12, the combustion gas air-inlet cavity is provided with the combustion gas air-inlet cavity perforate 9 that is used to spray combustion gas, and rotor is provided with rotor perforate 10; Combustion gas air-inlet cavity perforate 9 is tightly connected with air jet pipe 11, and gas inlet pipe 13 is connected with combustion gas air-inlet cavity 4.Combustion gas air-inlet cavity perforate 9 is one or more corresponding with the quantity of rotor perforate 10.
Combustion gas air-inlet cavity perforate 9 is identical or different with shape, the size of rotor perforate 10, and its shape can be circular, oval, polygon row or square, and the size of its size and cylinder is directly proportional with cylinder bore.
Be used for the multi-cylinder gas engine, on 6 cylinder machines in upright arrangement, then only need 6 injection valves with spline structure are together in series to use gets final product.As for N cylinder only need as be V-type engine with the use that is together in series of N drum type combustion gas injection valve, the then every row of every row N cylinder N the snifting valve of connecting gets final product.
This drum type combustion gas injection valve can be used on single cylinder or the multi-cylinder gas engine, if be used on the multi-cylinder gas engine, and being connected and can also can connecting between snifting valve and the snifting valve rotating shaft then for direct-connected for universal joint.Stationary cylinder during work (combustion gas air-inlet cavity 4) is applying work with rotor; During proper functioning; Rotating shaft 3 driven rotary cylinders 2 rotate; When combustion gas air-inlet cavity perforate 9 and rotor perforate 10 beginnings were overlapping, the pressure in the combustion gas air-inlet cavity 4 made inflammable gas flow to air jet pipe 11 through overlapping perforate, thereby reaches near the purpose of the cylinder head intake valve, spraying combustion gas.The position of combustion gas air-inlet cavity perforate 9 and shape and cylinder head IO Intake Valve Opens and close between valve timing can do corresponding adjustment according to different gas fuel.When combustion gas air-inlet cavity 4 (stationary cylinder) and rotor 2 continues rotation relatively, during overlapping ends of two perforates, snifting valve stops jet, go round and begin again like this can accomplish at the appointed time near the work of injection combustion gas intake valve.