CN102808460B - Outer wall vacuum inorganic foam insulation plate and manufacturing method thereof - Google Patents

Outer wall vacuum inorganic foam insulation plate and manufacturing method thereof Download PDF

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Publication number
CN102808460B
CN102808460B CN201210293931.6A CN201210293931A CN102808460B CN 102808460 B CN102808460 B CN 102808460B CN 201210293931 A CN201210293931 A CN 201210293931A CN 102808460 B CN102808460 B CN 102808460B
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China
Prior art keywords
packaging bag
vacuum packaging
vacuum
foam
plate
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Expired - Fee Related
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CN201210293931.6A
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Chinese (zh)
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CN102808460A (en
Inventor
王建春
张春山
王贞纯
王艳锦
王博儒
李建军
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XINYANG TIANYI ENERGY SAVING TECHNOLOGY CO., LTD.
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XINYANG TIANYI ENERGY SAVING TECHNOLOGY Co Ltd
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Priority to CN201210293931.6A priority Critical patent/CN102808460B/en
Publication of CN102808460A publication Critical patent/CN102808460A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/24Structural elements or technologies for improving thermal insulation
    • Y02A30/242Slab shaped vacuum insulation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10Insulation, e.g. vacuum or aerogel insulation

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  • Building Environments (AREA)

Abstract

The invention relates to an outer wall vacuum inorganic foam insulation plate and a manufacturing method thereof. The insulation plate is made of a vacuum packaging bag and a foam insulation core plate mounted in the bag; the foam insulation core plate is one of a foam cement plate or a foam glass plate or a foam ceramic plate; the vacuum packaging bag adopts an aluminum foil vacuum packaging bag; construction mounting edges of 15-30 mm are pressed on the two sides or the periphery of the aluminum foil vacuum packaging bag; and the aluminum foil vacuum packaging bag adopts a single-layer aluminum foil vacuum packaging bag or a dual-layer aluminum foil vacuum packaging bag. Due to the insulation plate, the thickness of the outer wall insulation plate can be reduced, the thermal insulation and insulating performance of the insulation plate can be enhanced, the phenomenon of expanded deformation, aging, cracking, damage and the like can be also eliminated, and the service life of a wall body is greatly prolonged. The insulation plate has the advantages of light weight, low heat conducting coefficient, excellent insulation performance, high strength, aging resistance and good fireproofing flame retardant effect.

Description

Inorganic foamed warming plate of exterior wall vacuum and preparation method thereof
Technical field
The invention belongs to building masonry wall heat preservation technology field, be specifically related to inorganic foamed warming plate of a kind of exterior wall vacuum and preparation method thereof.
Background technology
Building energy conservation is an extremely important policy of country, is offspring's the system engineering of benefiting the nation and the people, benefit future generations.The thermal insulation of strengthening building is for improving people's work and dwelling environment condition, energy conservation role not only directly but also actual, along with China's expanding economy, energy shortage problem becomes increasingly conspicuous, and it is serious that heating buildings expends waste, and building energy conservation has become an important topic.And the Civil Building Energy Conservation design further specification of " standard " and the enforcement of State Council's " Civil Building Energy Conservation regulations ", New Building Materials and wall thermal insulating system are had higher requirement, requirement should have good heat-insulating property, has again outstanding resistance to compression, tension, ageing resistace; Should have reliable barrier propterty, fundamentally stifled exhausted disaster hidden-trouble, has permanent characteristic of water proof anti-seepage, application life again; Should environmental protection, nontoxic again; Should avoid traditional exterior wall heat-preserving system complex procedures, cannot monitor, the unwarranted difficult problem of quality, simple and direct, the constructability of operation again, quality is guaranteed.Existing foam heat-insulating board is in the market the foam heat-insulating board of making taking the high-molecular organic material such as plastics, rubber as base material.Such as: extruded sheet, polypropylene foam plate, polyphenyl plate and polyurethane sheet etc., the base material source of this foam heat-insulating board is petrochemicals, not only will expend a large amount of energy, cause raw material resources shortage, comprehensively do accounts is power consumption instead of energy-conservation, and complex manufacturing technology, cost is high, and exists unsurmountable natural flaw: non-refractory, easy firing, anti-aging poor, discharge poisonous and harmful substance etc.In energy-saving design in construction, exterior-wall heat insulation is taking inorganic heat insulation mortar material as main material, under nature, coefficient of thermal conductivity is at 0.07~0.085 W/(m ﹒ k) in scope, although its heat-insulating property can reach the requirement of national adiabatic heat-insulation standard, but still can not meet 65% the energy conservation standard that country proposes, and in external wall structure, due to the needs of thermal insulation, conventionally the thickness of insulation layer is 6 centimeters, but in cold severe cold area, the thickness of insulation layer need to increase to 8~10 centimeters, even exceed more than 10 centimeters and could meet and use functional requirement, so not only the workmanship of insulation layer is difficult to ensure, and the working procedure of insulation layer is loaded down with trivial details, time-consuming, construction period is long, expense is high, and quality ensures by manual work quality completely, in addition belong to concealed work, coarse to operation in work progress, even use inferior materials and turn out substandard goods and be not easy to check discovery, cause construction quality out of control, have a strong impact on quality and the application life of wall thermal insulating.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art and provide one can simplify construction sequence, ensure workmanship, there is light weight, coefficient of thermal conductivity is low, heat-insulating property is excellent, high-strength, anti-aging and fire protection flame retarding is effective inorganic foamed warming plate of exterior wall vacuum and preparation method thereof.
Realizing the technical scheme that object of the present invention takes is:
The inorganic foamed warming plate of a kind of exterior wall vacuum, described warming plate is made up of vacuum packaging bag and the foam thermal insulation central layer being contained in bag, foam thermal insulation central layer is foamed cement board or one of foam glass board or foamed ceramic panel, described vacuum packaging bag is aluminium foil vacuum packaging bag, both sides or surrounding at aluminium foil vacuum packaging bag are suppressed with construction and installation limit, on the outside surface of aluminium foil vacuum packaging bag, are also brushed with one deck external wall thermal insulation water-repellent paint.
On the surface of foam thermal insulation central layer, be suppressed with horizontal or longitudinal groove, this horizontal or longitudinal groove forms a circle groove around thin plate, is filled with the bonding agent mutually bonding with vacuum packaging bag inner surface in a circle groove.
What described vacuum packaging bag adopted is individual layer or double-layer vacuum packaging bag, in the time adopting double-layer vacuum packaging bag, in the cavity between the within and without of double-layer vacuum packaging bag, is filled with expanded perlite.
The construction and installation edge lengths of described aluminium foil vacuum packaging bag both sides or surrounding compacting is 15mm~30 mm.
The width of described warming plate is 300mm~600mm, and length is 500mm~1800mm, and thickness is 10mm~50mm.
A preparation method for the inorganic foamed warming plate of exterior wall vacuum, is characterized in that: carry out in the steps below:
Step 1, make aluminium foil vacuum packaging bag according to the requirement of conventional method and design size, for subsequent use;
Step 2, the foamed cement board of directly purchasing moulding on market or foam glass board or foamed ceramic panel, and according to design size requirement, being cut to width is 300mm~600mm, length is 500mm~1800mm, thickness is the sheet material of 10mm~50mm, again sheet material is packed in aluminium foil vacuum packaging bag, send into and in vacuum machine, carry out vacuum-pumping and sealing processing, in sealing, by vacuum machine directly in the both sides of packaging bag or surrounding suppress the construction and installation limit of 15 mm~30 mm, make lightweight vacuum foam warming plate.
In the present invention, no matter foamed cement board or foam glass board or foamed ceramic panel all belongs to environmental type thermal insulation material, wherein: the foamed cement board of employing, it is inorganic material, belong to A level fire proofing material, have good refractoriness, degree of fire resistance reaches more than 1000 DEG C, has met the fire-resistant requirement of external wall insulation completely.And coefficient of thermal conductivity is low, high insulating effect, do not burn, waterproof, intensity are high, nonhazardous radiogen.Cement-foam panel is hydrophobic material, and non-intercommunicating pore has good water resistance, and chemistry, physical stability is high, with building same period in application life, the coefficient of thermal conductivity of foamed cement is low and heat-proof quality outstanding, thereby therefore can improve the thermal efficiency and reach the effect of energy conservation.
Foam glass board be a kind ofly have that unit weight is light, chemical stability good, do not burn, do not absorb water, not moisture-inhibiting, radiationless, heat-resisting freeze proof, serviceability temperature scope is wide, coefficient of thermal conductivity is low, anti-aging, long service life, easily process indeformable and have the advantages that anti-rodent, insect and bacterium corrode.Foam glass is permanent with it, safety, high reliability, in addition glass material has advantages of that Long-Term Properties is not deteriorated, when it uses under the severe rugged environments such as low-temperature deep, underground, outdoor, inflammable, easy tide and chemical erosion, not only safe and reliable, and durable in use, be described as " the permanent heat-barrier material that does not need replacing ".Foam glass is not only own nontoxic, stable chemical performance, and can be at ultralow temperature to the good heat-proof quality undergoing no deterioration in the wide temperature range of high temperature, the problems such as aging, the distortion actual effect that can effectively overcome that organic material exists, belong to A level and do not fire and the same life-span of building.
Foamed ceramic insulation board have lightweight, high-strength, high-durability, impervious, do not absorb water, cold feature.Be applicable to the outer insulation of external wall, fire barrier, the processing of building self-heat conserving cold-heat bridge etc.Fire protection flame retarding, coefficient of deformation is little, anti-aging, stable performance, eco-environmental prote is good, good with other material compatibility, safety and firmness is good, can with the same life-span of building.The more important thing is that material fire-protection rating is A1 level, can overcome organic material and be afraid of naked light, easily aging deadly defect, and weather-proof, be exposed to the sun at sunlight, indeformable, not aging under cold and hot drastic change, the adverse weather condition such as windy and rainy, do not ftracture, stable performance.Outer heat preservation system for there being fire protection requirement and the ideal material of fire barrier.
The exterior wall lightweight vacuum heat-insulation plate of making according to such scheme, its beneficial effect is: in the present invention, foam thermal insulation central layer has adopted vacuum packaging structure, can reduce the thickness of external wall insulation, can strengthen again the insulation capacity of warming plate, can also effectively eliminate the phenomenons such as the swell-shrinking deformation of walling, aging, cracking, damage, greatly extend the application life of body of wall.The coefficient of thermal conductivity of this warming plate be≤0.008 W/(m ﹒ k), it is only 1/10 of existing external-wall heat-insulation material coefficient of thermal conductivity, and the insulation layer thickness of exterior wall is only the thickness of conventional heat insulating material half, its unit weight is alleviated to 150 ㎏/m3 left and right by 300~350 ㎏/m3 of traditional heat preservation plate material, the every square metre of only 3kg left and right of conducting oneself with dignity, be about as much as 1/8 left and right of traditional method with area weight, greatly alleviate thus the weight of insulating layer of external wall, alleviate the deadweight of building, reached the practical function of energy conservation.This vacuum foam warming plate is specially adapted to the exterior wall use of highrise building, can with the same life-span of building, and can entirety improve fireproof performance and the heat-insulating property of building external envelope structure, particularly require high high residential building and public building for fire-protection rating.
Brief description of the drawings
Fig. 1 is the schematic cross-section of vacuum packaging bag of the present invention while being individual layer vacuum packaging bag.
Fig. 2 is the schematic cross-section of vacuum packaging bag of the present invention while being double-layer vacuum packaging bag.
Detailed description of the invention
Embodiment 1: as shown in Figure 1, the inorganic foamed warming plate of a kind of exterior wall vacuum, described warming plate is made up of vacuum packaging bag 1 and the foam thermal insulation central layer 2 being contained in bag, foam thermal insulation central layer 2 is foamed cement board or one of foam glass board or foamed ceramic panel, described vacuum packaging bag 1 is aluminium foil vacuum packaging bag, both sides or surrounding at aluminium foil vacuum packaging bag are suppressed with construction and installation limit 3, on the outside surface of aluminium foil vacuum packaging bag, are also brushed with one deck external wall thermal insulation water-repellent paint.
On the surface of foam thermal insulation central layer 2, be suppressed with horizontal or longitudinal groove, this horizontal or longitudinal groove forms a circle groove around thin plate, is filled with the bonding agent mutually bonding with vacuum packaging bag inner surface in a circle groove.
As shown in Figure 2, what described vacuum packaging bag 1 adopted is individual layer or double-layer vacuum packaging bag, in the time adopting double-layer vacuum packaging bag, is filled with expanded perlite granule material in the cavity between the within and without of double-layer vacuum packaging bag.Also can further vacuumize the cavity between within and without simultaneously.
The construction and installation edge lengths of described aluminium foil vacuum packaging bag both sides or surrounding compacting is 15 mm~30 mm.
The width of described warming plate is 300mm~600mm, and length is 500mm~1800mm, and thickness is 10mm~50mm.
A preparation method for the inorganic foamed warming plate of exterior wall vacuum, carries out in the steps below:
Step 1, make aluminium foil vacuum packaging bag according to the requirement of conventional method and design size, for subsequent use;
Step 2, the foamed cement board of directly purchasing moulding on market or foam glass board or foamed ceramic panel, and according to design size requirement, being cut to width is 300mm~600mm, length is 500mm~1800mm, thickness is the sheet material of 10mm~50mm, again sheet material is packed in aluminium foil vacuum packaging bag, send into and in vacuum machine, carry out vacuum-pumping and sealing processing, in sealing, by vacuum machine directly in the both sides of packaging bag or surrounding suppress the construction and installation limit of 15 mm~30 mm, make lightweight vacuum foam warming plate.
Also can further vacuumize the cavity between the within and without of double-layer vacuum packaging bag simultaneously.
Adopt foamed product have nontoxic, tasteless, be stale-proof, do not fire, the multiple superperformance such as heat-insulation and heat-preservation, environmental protection, thereby ensure vacuum foam warming plate adiabatic heat-insulation, fire protection flame retarding, asepsis environment-protecting and life-extending feature.On the surface of foam thermal insulation central layer, be suppressed with horizontal or longitudinal groove, this horizontal or longitudinal groove forms a circle groove around thin plate, is filled with the bonding agent mutually bonding with vacuum packaging bag inner surface in a circle groove.Be convenient to like this after vacuum packaging bag 1 vacuumizes, on thin sheet surface, form each no-man's-land, can strengthen the bonding tightness of vacuum packaging bag and pearlite insulation central layer or string insulation central layer 2.
The foamed cement board that fabrication techniques thickness is 20mm~50mm routinely or foam glass board or foamed ceramic panel, also the thickness that can directly purchase on market is 20mm~50mm foamed cement board or foam glass board or foamed ceramic panel, and according to design size requirement, being cut to wide is 300mm~600mm, long is 500mm~1800mm, and thickness is 10mm~50mm thin platethen thin plate is packed in aluminium foil vacuum packaging bag, send in vacuum machine and carry out vacuum-pumping and sealing processing, in sealing, can be by vacuum machine directly in the both sides of packaging bag or surrounding suppress the construction and installation limit of 15 mm~30 mm, make lightweight vacuum foam warming plate.

Claims (4)

1. the inorganic foamed warming plate of exterior wall vacuum, described warming plate is made up of vacuum packaging bag and the foam thermal insulation central layer being contained in bag, it is characterized in that: foam thermal insulation central layer is foamed cement board or one of foam glass board or foamed ceramic panel, described vacuum packaging bag is aluminium foil vacuum packaging bag, both sides or surrounding at aluminium foil vacuum packaging bag are suppressed with construction and installation limit, on the outside surface of aluminium foil vacuum packaging bag, are also brushed with one deck external wall thermal insulation water-repellent paint; On the surface of foam thermal insulation central layer, be suppressed with horizontal or longitudinal groove, this horizontal or longitudinal groove forms a circle groove around thin plate, is filled with the bonding agent mutually bonding with vacuum packaging bag inner surface in a circle groove; What described vacuum packaging bag adopted is double-layer vacuum packaging bag, in the cavity between the within and without of double-layer vacuum packaging bag, is filled with expanded perlite.
2. the inorganic foamed warming plate of exterior wall vacuum according to claim 1, is characterized in that: the construction and installation edge lengths of described aluminium foil vacuum packaging bag both sides or surrounding compacting is 15 mm~30 mm.
3. the inorganic foamed warming plate of exterior wall vacuum according to claim 1, is characterized in that: the width of described warming plate is 300mm~600mm, length is 500mm~1800mm, and thickness is 10mm~50mm.
4. a preparation method for the inorganic foamed warming plate of exterior wall vacuum as claimed in claim 1, is characterized in that: carry out in the steps below:
Step 1, make aluminium foil vacuum packaging bag according to the requirement of conventional method and design size, for subsequent use;
Step 2, the foamed cement board of directly purchasing moulding on market or foam glass board or foamed ceramic panel, and according to design size requirement, being cut to width is 300mm~600mm, length is 500mm~1800mm, thickness is the sheet material of 10mm~50mm, again sheet material is packed in the packaging bag of aluminium foil double-layer vacuum, send into and in vacuum machine, carry out vacuum-pumping and sealing processing, in sealing, by vacuum machine directly in the both sides of packaging bag or surrounding suppress the construction and installation limit of 15 mm~30 mm, make lightweight vacuum foam warming plate.
CN201210293931.6A 2012-05-29 2012-08-17 Outer wall vacuum inorganic foam insulation plate and manufacturing method thereof Expired - Fee Related CN102808460B (en)

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CN201210170774.X 2012-05-29
CN201210170774 2012-05-29
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103088924A (en) * 2012-12-10 2013-05-08 青岛研博电子有限公司 Method for processing outer wall insulation board
CN113733707B (en) * 2021-09-06 2023-04-07 重庆工业职业技术学院 Using method of equipment for paving aluminum foil for curved groove heat-insulation board

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10219865A (en) * 1997-02-03 1998-08-18 Matsushita Refrig Co Ltd Heat insulating panel
US6860082B1 (en) * 1999-04-12 2005-03-01 Isuzu Motors Limited Heat insulating wall member, and method of manufacturing the same
CN101225650A (en) * 2008-01-29 2008-07-23 宜昌市方达实业有限责任公司 Concrete external insulation method for hydraulic engineering
CN101504105A (en) * 2009-03-12 2009-08-12 成都思摩纳米技术有限公司 Glass fibre reinforced plastic integral composite vacuum insulation plate, manufacturing method and use thereof
CN101550748A (en) * 2008-03-31 2009-10-07 上海韩彩实业有限公司 External-wall external-insulation energy-saving system
CN202108125U (en) * 2011-05-27 2012-01-11 滕少波 Vacuum heat insulation board
CN102409769A (en) * 2011-07-18 2012-04-11 刘卫东 Packaging bag of fireproof vacuum insulating board

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10219865A (en) * 1997-02-03 1998-08-18 Matsushita Refrig Co Ltd Heat insulating panel
US6860082B1 (en) * 1999-04-12 2005-03-01 Isuzu Motors Limited Heat insulating wall member, and method of manufacturing the same
CN101225650A (en) * 2008-01-29 2008-07-23 宜昌市方达实业有限责任公司 Concrete external insulation method for hydraulic engineering
CN101550748A (en) * 2008-03-31 2009-10-07 上海韩彩实业有限公司 External-wall external-insulation energy-saving system
CN101504105A (en) * 2009-03-12 2009-08-12 成都思摩纳米技术有限公司 Glass fibre reinforced plastic integral composite vacuum insulation plate, manufacturing method and use thereof
CN202108125U (en) * 2011-05-27 2012-01-11 滕少波 Vacuum heat insulation board
CN102409769A (en) * 2011-07-18 2012-04-11 刘卫东 Packaging bag of fireproof vacuum insulating board

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Inventor after: Wang Jianchun

Inventor after: Zhang Chunshan

Inventor after: Wang Zhenchun

Inventor after: Wang Yanjin

Inventor after: Wang Boru

Inventor after: Li Jianjun

Inventor before: Wang Jianchun

Inventor before: Zhang Chunshan

Inventor before: Wang Yanjin

Inventor before: Wang Boru

Inventor before: Li Jianjun

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Free format text: CORRECT: INVENTOR; FROM: WANG JIANCHUN ZHANG CHUNSHAN WANG YANJIN WANG BORU LI JIANJUN TO: WANG JIANCHUN ZHANG CHUNSHAN WANG ZHENCHUN WANG YANJIN WANG BORU LI JIANJUN

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Address after: 464100 Henan Pingqiao District, Xinyang Province five mile Private Economic Experimental Zone

Patentee after: XINYANG TIANYI ENERGY SAVING TECHNOLOGY CO., LTD.

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Granted publication date: 20141008

Termination date: 20180817