CN102808201A - Assembly type all-plastic integral electrolytic bath and manufacturing method thereof - Google Patents
Assembly type all-plastic integral electrolytic bath and manufacturing method thereof Download PDFInfo
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- CN102808201A CN102808201A CN2012100146748A CN201210014674A CN102808201A CN 102808201 A CN102808201 A CN 102808201A CN 2012100146748 A CN2012100146748 A CN 2012100146748A CN 201210014674 A CN201210014674 A CN 201210014674A CN 102808201 A CN102808201 A CN 102808201A
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Abstract
The invention relates to the technical field of electrolysis, in particular to an electrolytic bath. An assembly type all-plastic integral electrolytic bath comprises a bath body; the bath body comprises a base, an electrolytic bath inner container and a plurality of partitions; the partitions are arranged on the base and are assembled into an inner container frame; the electrolytic bath inner container is arranged in the inner container frame; and further, the upper part of the electrolytic bath inner container is open. The assembly type all-plastic integral electrolytic bath can normally work in a temperature range of 45 DEG C below zero to 80 DEG C; the service life is more than 30 years; and further, the repair is not needed at ordinary times. In addition, the assembly type all-plastic integral electrolytic bath does not easily generate phenomena such as seepage and corrosion, and has no pollution to an environment.
Description
Technical field
The present invention relates to the electrolysis tech field, be specifically related to a kind of electrolyzer.
Background technology
Electrolyzer be during wet method electrolysis for production such as non-ferrous metal copper, nickel, manganese, lead, zinc are produced usage quantity at most, damage one of maximum production major equipment of the most frequent, maintenance load and maintenance cost expenditure.The quality quality of electrolyzer badly influences quality product.The cleaning and pollute of production environment, also be have influence on can ordinary production, production cost such as power consumption.
In the prior art, general electrolyzer generally has three types: steel concrete groove liner fiber glass epoxy, steel concrete groove liner 3MM stereotype, the whole electrolyzer of YJ furane resin concrete.Problems such as that these several types of electrolyzers all exist is fragile, the maintenance frequent, work-ing life is short.
Summary of the invention
The objective of the invention is to, provide a kind of assembly type overall plastic whole electrolyzer, solve the problems of the technologies described above.
Another object of the present invention is to, the making method of the overall plastic whole electrolyzer of a kind of assembly type is provided, solve the problems of the technologies described above.
The technical problem that the present invention solved can adopt following technical scheme to realize:
The overall plastic whole electrolyzer of assembly type comprises a cell body, it is characterized in that; Said cell body comprises a base, electrolyzer inner bag and a plurality of partition wall, and a plurality of said partition walls are arranged on the said base, is assembled into an inner bag frame; Said electrolyzer inner bag is arranged in the said inner bag frame, and upper opening.
Partition wall of the present invention at a distance from the inner bag frame, can be played a supporting role the electrolyzer inner bag, can protect the electrolyzer inner bag again, guarantees that further the electrolytic solution ne-leakage in the electrolyzer inner bag can also play certain insulation effect when use is of the present invention.
Said electrolyzer inner bag and said partition wall removably connect, and said electrolyzer inner bag and said base removably connect, and said partition wall and said base removably connect.When the electrolyzer inner bag damages, the electrolyzer inner bag can be convenient for changing, and whole electrolyzer needn't be changed, save resource, reduced cost.
The plastics inner bag that said electrolyzer inner bag adopts plastics to process.The plastic inner container that said electrolyzer inner bag also can adopt plastic cement to process.The electrolyzer inner bag that said electrolyzer inner bag can adopt a kind of material among PE, HDPE, LDPE, LLDPE, PVC, GPPS, the PMMA etc. to process.Preferred said electrolyzer inner bag adopts the Vilaterm inner bag of a whole polyethylene formation.Polythene material acid-and base-resisting, good, the long service life of salt performance.And polythene material plasticity-is good, can process the electrolyzer inner bag of all size, shape.
The cement partition wall that said partition wall can adopt cement to process.Advantages such as that the cement partition wall has is high temperature resistant, erosion resistance, life-span are long.
Said partition wall also can adopt precoated plate.The precoated plate cost is low, assembles simple and convenient.
Said base preferably adopts concrete bed, and said partition wall preferably adopts reinforced concrete prefabricated partition wall, and said partition wall and said inner bag coupling are provided with.So that guarantee that partition wall cooperates with the electrolyzer inner bag.Partition wall hardness that Steel Concrete is processed is high, it is reliable to use, long service life, ne-leakage.
Be equipped with one deck corrosion prevention film on the said base, said partition wall, said electrolyzer inner bag are arranged on the said corrosion prevention film.So that guarantee work-ing life of the present invention, make ne-leakage phenomenon of the present invention.
Also comprise a discharge opeing pore, a blowdown pore, said discharge opeing pore runs through said electrolyzer inner bag and said base, and said blowdown pore runs through said electrolyzer inner bag and said base;
Be equipped with anticorrosion cap on said discharge opeing pore, the said blowdown pore.
The bottom surface of said electrolyzer inner bag is the inclined-plane, and the bottom surface that is provided with said discharge opeing pore side is lower than the bottom surface that is provided with said blowdown pore side.
The bottom surface of said electrolyzer inner bag is the inclined-plane, and the bottom surface that is provided with said discharge opeing pore side is higher than the bottom surface that is provided with said blowdown pore side.
Also comprise a spilling water notch, water inlet notch, said spilling water notch, said water inlet notch run through said electrolyzer inner bag and said partition wall, and said spilling water notch is through conduit UNICOM spilling water barrel, and said water inlet notch is through conduit UNICOM water inlet pipe.Said spilling water notch, said water inlet notch preferably are arranged on the top of said electrolyzer inner bag.
Said partition wall adopts T type partition wall, and a said inner bag frame comprises four said T type partition walls, and wherein two T type partition walls are symmetrical set, and is symmetrical set with two other T type partition wall front and back, and said inner bag frame forms the inner bag frame of an II type structure;
A said electrolyzer inner bag is arranged in the said inner bag frame.
Said partition wall adopts I-shaped partition wall, and a said inner bag frame comprises two said I-shaped partition walls that are symmetrical set, and said inner bag frame forms the inner bag frame of an II type structure;
A said electrolyzer inner bag is arranged in the said inner bag frame.
Said partition wall also can adopt strip, and four said strip partition group are dressed up a said inner bag frame, and said inner bag frame forms an orthogonal inner bag frame;
A said electrolyzer inner bag is arranged in the said inner bag frame.
Said electrolyzer inner bag is arranged in the said inner bag frame through the inner bag locator card.Above-mentioned design can ease of assembly inner bag frame, electrolyzer inner bag also for convenience detach.
Said base is provided with a plurality of said partition walls, and a plurality of said partition group are dressed up a plurality of said inner bag frames, is provided with a said electrolyzer inner bag in each inner bag frame;
The shared adjacent partition wall of two adjacent electrolyzer inner bags, said partition wall separates two adjacent electrolyzer inner bags.Can be divided into a plurality of electrolyzer inner bags through partition wall on the base, make full use of the space, a plurality of electrolyzer inner bags can be worked simultaneously, improve electrolytic efficiency.
The top of said electrolyzer inner bag is provided with flange, and the shared adjacent partition wall of two adjacent electrolyzer inner bags, said flange are arranged on said partition wall top, and two adjacent electrolyzer inner bags wrap in partition wall in the said flange.
The top surface of said partition wall is equipped with the Shockproof rubber pad, is used to place busbar on the said Shockproof rubber pad.So that increase shockproof, shock-absorbing function.
The making method of the overall plastic whole electrolyzer of assembly type is characterized in that, comprises the steps:
1) adopts the Mold Making reinforced concrete footing; Adopt Mold Making Steel Concrete partition wall; Adopt mould that modified poly ethylene raw material global formation is become the electrolyzer inner bag;
When making reinforced concrete footing, liquid pore and blowdown pore begin to rehearse on the base;
When making the Steel Concrete partition wall, open spilling water notch and water inlet notch on the partition wall;
When making the electrolyzer inner bag, electrolyzer inner bag bottom begin to rehearse liquid pore and blowdown pore are opened the spilling water notch and the notch of intaking on electrolyzer inner bag sidewall;
2) said partition wall is placed on the said base, is assembled at least one inner bag frame, the electrolyzer inner bag of moulding is placed the inner bag frame, use the locator card location;
3) at the top of partition wall the Shockproof rubber pad is installed, busbar is installed again.
Step 2) in, before on the base partition wall being set, on said base, applies one deck corrosion prevention film, treat to place partition wall and electrolyzer inner bag again after said corrosion prevention film is done.
In the step 1), spilling water notch and water inlet notch preferably are arranged on the top of partition wall and electrolyzer inner bag.
The electrolyzer that adopts aforesaid method to install can be-45 ℃ of-80 ℃ of following TR works better, and the life-span is greater than 30 years, and need not maintenance at ordinary times.In addition, the present invention is not easy to occur phenomenons such as infiltration, corrosion, environmentally safe.
Description of drawings
Fig. 1 is a vertical view of the present invention:
Fig. 2 is a side view cutaway drawing of the present invention;
Fig. 3 looks sectional view for master of the present invention;
Fig. 4 is the structural representation of a plurality of electrolyzer inner bags of the present invention.
Embodiment
For technique means, creation characteristic that the present invention is realized, reach purpose and effect and be easy to understand and understand, further set forth the present invention below in conjunction with concrete diagram.
With reference to Fig. 1, Fig. 2, Fig. 3, the overall plastic whole electrolyzer of assembly type comprises a cell body; Cell body comprises a base 1, electrolyzer inner bag 2 and a plurality of partition wall 3, and a plurality of partition walls 3 are arranged on the base 1, are assembled into an inner bag frame; Electrolyzer inner bag 2 is arranged in the inner bag frame, and upper opening.Partition wall 3 of the present invention at a distance from the inner bag frame, can be played a supporting role electrolyzer inner bag 2, can protect electrolyzer inner bag 2 again, guarantees that further the electrolytic solution ne-leakage in the electrolyzer inner bag 2 can also play certain insulation effect when use is of the present invention.
Electrolyzer inner bag 2 removably connects with partition wall 3, and electrolyzer inner bag 2 removably connects with base 1, and partition wall 3 removably connects with base 1.When electrolyzer inner bag 2 damages, electrolyzer inner bag 2 can be convenient for changing, and whole electrolyzer needn't be changed, save resource, reduced cost.
The plastics inner bag that electrolyzer inner bag 2 adopts plastics to process.The plastic inner container that electrolyzer inner bag 2 also can adopt plastic cement to process.The electrolyzer inner bag that electrolyzer inner bag 2 can adopt materials such as PE, HDPE, LDPE, LLDPE, PVC, GPPS, PMMA to process.2 courages adopt the Vilaterm inner bag of a whole polyethylene formation in the preferred electrolyzer.Polythene material acid-and base-resisting, good, the long service life of salt performance.And polythene material plasticity-is good, can process the electrolyzer inner bag of all size, shape.Polythene material acid-and base-resisting, good, the long service life of salt performance.And polythene material plasticity-is good, can process the electrolyzer inner bag 2 of all size, shape.
The cement partition wall that partition wall 3 can adopt cement to process.Partition wall 3 also can adopt precoated plate.Preferred base 1 adopts concrete bed 1, and partition wall 3 adopts reinforced concrete prefabricated partition wall 3, and partition wall 3 is provided with the inner bag coupling.So that guarantee that partition wall 3 cooperates with electrolyzer inner bag 2.Partition wall 3 hardness that Steel Concrete is processed are high, it is reliable to use, long service life, ne-leakage.
Be equipped with one deck corrosion prevention film 4 on the base 1, partition wall 3, electrolyzer inner bag 2 are arranged on the corrosion prevention film 4.So that guarantee work-ing life of the present invention, make ne-leakage phenomenon of the present invention.
With reference to Fig. 3, also comprise a discharge opeing pore 5, a blowdown pore 6, discharge opeing pore 5 runs through electrolyzer inner bag 2 and base 1, and blowdown pore 6 runs through electrolyzer inner bag 2 and base 1.Be equipped with anticorrosion cap on discharge opeing pore 5, the blowdown pore 6.When being provided with, preferably discharge opeing pore 5, a blowdown pore 6 is centered close on the same straight line.The bottom surface of electrolyzer inner bag 2 is the inclined-plane, and the bottom surface that is provided with discharge opeing pore 5 sides is lower than the bottom surface that is provided with blowdown pore 6 sides.Also can: the bottom surface that is provided with discharge opeing pore 5 sides is higher than the bottom surface that is provided with blowdown pore 6 sides.
Also comprise a spilling water notch 7, water inlet notch 8, spilling water notch 7, water inlet notch 8 run through electrolyzer inner bag 2 and partition wall 3, and spilling water notch 7 is through conduit UNICOM spilling water barrel, and water inlet notch 8 is through conduit UNICOM water inlet pipe.Spilling water notch 7, water inlet notch 8 preferably are arranged on the top of electrolyzer inner bag 2.The centre-height of spilling water notch 7, water inlet notch 8 is located along the same line.
With reference to Fig. 1, partition wall 3 adopts T type partition wall, and an inner bag frame comprises four T type partition walls, and wherein two T type partition walls are symmetrical set, and is symmetrical set with two other T type partition wall front and back, and the inner bag frame forms the inner bag frame of an II type structure.An electrolyzer inner bag 2 is arranged in the inner bag frame.
Partition wall also can adopt strip, and four strip partition group are dressed up an inner bag frame, and the inner bag frame forms an orthogonal inner bag frame.An electrolyzer inner bag is arranged in the said inner bag frame.
Electrolyzer inner bag 2 is arranged in the inner bag frame through inner bag locator card 9.Above-mentioned design can ease of assembly inner bag frame, electrolyzer inner bag 2 also for convenience detach.
With reference to Fig. 4, base 1 is provided with a plurality of partition walls, and a plurality of partition group are dressed up a plurality of inner bag frames, is provided with an electrolyzer inner bag 2 in each inner bag frame.Adjacent two electrolyzer inner bags, 2 shared adjacent partition walls, partition wall separates two adjacent electrolyzer inner bags 2.Can be divided into a plurality of electrolyzer inner bags 2 through partition wall on the base 1, make full use of the space, a plurality of electrolyzer inner bags 2 can be worked simultaneously, improve electrolytic efficiency.
The top of electrolyzer inner bag 2 is provided with flange, adjacent two electrolyzer inner bags, 2 shared adjacent partition walls 3, and flange is arranged on partition wall 3 tops, and adjacent two electrolyzer inner bags 2 wrap in partition wall in the flange.
The top of partition wall 3 or flange surface are equipped with the Shockproof rubber pad, are used to place busbar on the Shockproof rubber pad.So that increase shockproof, shock-absorbing function.
The making method of the overall plastic whole electrolyzer of assembly type is characterized in that, comprises the steps:
The first step adopts Mold Making reinforced concrete footing 1; Adopt Mold Making Steel Concrete partition wall 3; Adopting mould that the modified poly ethylene raw material is adopted to revolve moulds the technology global formation and processes electrolyzer inner bag 2.
On partition wall 3, electrolyzer inner bag 2, all open spilling water notch 7 and water inlet notch 8.Spilling water notch 7 and water inlet notch 8 preferably are arranged on the top of partition wall 3 and electrolyzer inner bag 2.
In second step, before on the base 1 partition wall 3 being set, on base 1, apply one deck corrosion prevention film 4; After treating that corrosion prevention film 4 is done, partition wall 3 is placed on the base 1, is assembled at least one inner bag frame; The electrolyzer inner bag 2 of moulding is placed the inner bag frame, use locator card 9 location.
The 3rd step, at the top of partition wall 3 the Shockproof rubber pad is installed, busbar is installed again.
When making electrolyzer inner bag 2, can the inwall of electrolyzer inner bag 2 be made into wavy shaped configuration.Can effectively avoid phenomenons such as electrolyzer inner bag drawing crack breakage like this, increase the service life.The electrolyzer that adopts aforesaid method to install can be-45 ℃ of-80 ℃ of following TR works better, and the life-span is greater than 30 years, and need not maintenance at ordinary times.In addition, the present invention is not easy to occur phenomenons such as infiltration, corrosion, environmentally safe.
More than show and described ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; The present invention is not restricted to the described embodiments; That describes in the foregoing description and the specification sheets just explains principle of the present invention; Under the prerequisite that does not break away from spirit and scope of the invention, the present invention also has various changes and modifications, and these variations and improvement all fall in the scope of the invention that requires protection.The present invention requires protection domain to be defined by appending claims and equivalent thereof.
Claims (10)
1. the overall plastic whole electrolyzer of assembly type comprises a cell body, it is characterized in that; Said cell body comprises a base, electrolyzer inner bag and a plurality of partition wall, and a plurality of said partition walls are arranged on the said base, is assembled into an inner bag frame; Said electrolyzer inner bag is arranged in the said inner bag frame, and upper opening.
2. the overall plastic whole electrolyzer of assembly type according to claim 1 is characterized in that: said electrolyzer inner bag and said partition wall removably connect, and said electrolyzer inner bag and said base removably connect, and said partition wall and said base removably connect.
3. the overall plastic whole electrolyzer of assembly type according to claim 2 is characterized in that: said electrolyzer inner bag adopts the Vilaterm inner bag of a whole polyethylene formation; Said base adopts concrete bed, and said partition wall adopts reinforced concrete prefabricated partition wall, and said partition wall and said inner bag coupling are provided with.
4. the overall plastic whole electrolyzer of assembly type according to claim 1 is characterized in that: be equipped with one deck corrosion prevention film on the said base, said partition wall, said electrolyzer inner bag are arranged on the said corrosion prevention film.
5. according to claim 1,2, the overall plastic whole electrolyzer of 3 or 4 described assembly types; It is characterized in that: also comprise a discharge opeing pore, a blowdown pore; Said discharge opeing pore runs through said electrolyzer inner bag and said base, and said blowdown pore runs through said electrolyzer inner bag and said base; Be equipped with anticorrosion cap on said discharge opeing pore, the said blowdown pore;
Also comprise a spilling water notch, water inlet notch, said spilling water notch, said water inlet notch run through said electrolyzer inner bag and said partition wall, and said spilling water notch is through conduit UNICOM spilling water barrel, and said water inlet notch is through conduit UNICOM water inlet pipe.
6. according to claim 1,2, the overall plastic whole electrolyzer of 3 or 4 described assembly types; It is characterized in that: said partition wall adopts T type partition wall; A said inner bag frame comprises four said T type partition walls; Wherein two T type partition walls are symmetrical set, and are symmetrical set with two other T type partition wall front and back, and said inner bag frame forms the inner bag frame of an II type structure;
A said electrolyzer inner bag is arranged in the said inner bag frame;
Said electrolyzer inner bag is arranged in the said inner bag frame through the inner bag locator card.
7. the overall plastic whole electrolyzer of assembly type according to claim 6 is characterized in that: said base is provided with a plurality of said partition walls, and a plurality of said partition group are dressed up a plurality of said inner bag frames, is provided with a said electrolyzer inner bag in each inner bag frame;
The shared adjacent partition wall of two adjacent electrolyzer inner bags, said partition wall separates two adjacent electrolyzer inner bags.
8. the overall plastic whole electrolyzer of assembly type according to claim 6, it is characterized in that: the top surface of said partition wall is equipped with the Shockproof rubber pad, is used to place busbar on the said Shockproof rubber pad.
9. the making method of the overall plastic whole electrolyzer of assembly type is characterized in that, comprises the steps:
1) adopts the Mold Making reinforced concrete footing; Adopt Mold Making Steel Concrete partition wall; Adopt mould that modified poly ethylene raw material global formation is become the electrolyzer inner bag;
When making reinforced concrete footing, liquid pore and blowdown pore begin to rehearse on the base;
When making the Steel Concrete partition wall, open spilling water notch and water inlet notch on the partition wall;
When making the electrolyzer inner bag, electrolyzer inner bag bottom begin to rehearse liquid pore and blowdown pore are opened the spilling water notch and the notch of intaking on electrolyzer inner bag sidewall;
2) said partition wall is placed on the said base, is assembled at least one inner bag frame, the electrolyzer inner bag of moulding is placed the inner bag frame, use the locator card location;
3) at the top of partition wall the Shockproof rubber pad is installed, busbar is installed again.
10. the making method of the overall plastic whole electrolyzer of assembly type according to claim 9; It is characterized in that: step 2) in; Before on the base partition wall being set, on said base, apply one deck corrosion prevention film, treat to place partition wall and electrolyzer inner bag again after said corrosion prevention film is done.
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Cited By (3)
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CN103757658A (en) * | 2013-07-02 | 2014-04-30 | 苏州天华有色金属制品有限公司 | Electrolyser |
CN107059048A (en) * | 2017-03-29 | 2017-08-18 | 成都仁信源科技有限公司 | Anti-corrosion electrolytic cell |
CN108633272A (en) * | 2017-01-18 | 2018-10-09 | 日本多宁股份有限公司 | Electrolytic water generating device |
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Application publication date: 20121205 |