CN101805911B - Energy-saving and environmental-friendly electrolysis system - Google Patents

Energy-saving and environmental-friendly electrolysis system Download PDF

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Publication number
CN101805911B
CN101805911B CN2010101274689A CN201010127468A CN101805911B CN 101805911 B CN101805911 B CN 101805911B CN 2010101274689 A CN2010101274689 A CN 2010101274689A CN 201010127468 A CN201010127468 A CN 201010127468A CN 101805911 B CN101805911 B CN 101805911B
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busbar
energy
saving
environmental
lateral projection
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CN101805911A (en
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王梓刚
滕兴元
盛克飞
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SHANGHAI XINER NEW MATERIAL TECHNOLOGY Co Ltd
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SHANGHAI XINER NEW MATERIAL TECHNOLOGY Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Abstract

The invention relates to an energy-saving and environmental-friendly electrolysis system, which comprises an electrolysis bath and a conducting bar. The conducting bar is arranged on a conducting bar bracket and comprises a conducting bar body; a side of the conducting bar body is provided with at least two transverse bulges; the middle of the conducting bar body is sunken; and the conducting bar bracket is provided with a water tank which is filled with water, and liquid level of the water at least exceeds the upper surface of the middle sunken bottom of the conducting bar body. By adopting the technical scheme, the length of a metal anode plate cleat can be shortened by about 60 percent, and the utilization rate of the metal anode plate is increased by over 5 percent; and the water plays a role in radiating, so that the surface of the conducting bar is prevented from being bunt because of excess temperature, particularly the surfaces of the transverse bulges are prevented from being bunt.

Description

Energy-saving and environmental-friendly electrolysis system
Technical field
The present invention relates to the electrolysis field, be specifically related to the electro deposition hardware.
Background technology
The electro deposition metal is one of main means that obtain high purity metal.The fine copper that uses on the electric wire now mostly is to obtain through electro deposition.
Electrolysis system for electrolytic refining cell is an important device metal craft, usually lined with steel obstinate YJ furan resin obstinate cell or whole cell.Lined steel obstinate electrolyzer general stereotype or glass lined steel.Because lead is harmful stereotype lined steel obstinate lined cell in the process of construction and maintenance workers could easily lead to occupational lead poisoning.
Glass-lined steel obstinate lined steel cell, or a whole glass plate electrolyzer although improved working environment of workers, but the glass plate easily bruised, abrasions or scratches.Behind surface disturbance, easy again delamination splitting, even cause seepage, so need often maintenance.Its work-ing life, generally 3-5 only.Maximum be problematic in that glass epoxy is discarded after, be not easy to implement harmless treatment.
Use YJ furan resin obstinate whole cell, because it is difficult to ensure the overall density, so easy to leak, easily lead to cracking of the tank scrapped.And disposable input is high, maintenance difficulty is big, and its work-ing life is 3-5 only generally.
Have also in the existing electrolytic system that the metallic anode plate goat's horn is long, the metallic anode plate utilization ratio is low, defective such as busbar and metal anode plate contact place thermal value are big.Because the metallic anode plate goat's horn is not participated in electrolysis, can not generate high purity metal, long metallic anode plate goat's horn has caused the low problem of metallic anode plate utilization ratio, and then has caused the problem of waste of raw materials.
Often inevitably there are resistance when loose contact (particularly) in busbar and metal anode plate contact place, again because place, contact electric current is bigger, so can produce high temperature.High temperature often causes the hole, hole of busbar ablated surface concavo-concave, haves no alternative but to use artificial sprinkling method regularly to spray, and a large amount of electric energy have wasted.Simultaneously because the existence of resistance also additive decrementation a large amount of electric energy.
In addition, though busbar is generally selected the lower metallic substance manufacturing of resistance for use, such as copper product, resistance is still inevitable, loses with the form of heat energy so still have some electric energy.Under the prerequisite that does not change material, adopt some modes to reduce resistance and can effectively reduce energy loss.
Summary of the invention
The object of the present invention is to provide a kind of energy-saving and environmental-friendly electrolysis system, to solve the problems of the technologies described above.
The present invention can adopt following technical scheme to realize:
Energy-saving and environmental-friendly electrolysis system; Comprise electrolyzer, busbar; Busbar is placed on the busbar support, it is characterized in that, said busbar comprises a busbar body; Said busbar body avris is provided with at least two lateral projection, and lateral projection is used to connect the metallic anode plate goat's horn of metallic anode plate.
Because said busbar body is connected with the metallic anode plate goat's horn through lateral projection, so the length of metallic anode plate goat's horn can suitably shorten.After electrolysis finished, the metallic anode plate goat's horn can left behind, because the length of metallic anode plate goat's horn shortens relatively, so the utilization ratio of metallic anode plate is higher.
Said busbar body both sides are respectively equipped with at least two lateral projection, to improve the utilization ratio of busbar body.The lateral projection of said busbar body both sides is staggered.A plurality of electrolyzers so that be applied to be mutually related.
Said lateral projection can adopt rectangular preiection, and said lateral projection is arranged in dentation.
Said busbar adopts smart copper coin material, and thickness is 5mm~8mm.
Said busbar body medial recess is the ditch shape.Said busbar support is provided with the tank that holds said busbar medial recess, and irritating in the said tank has water, the liquid level of water to cover the upper surface of busbar body medial recess bottom at least.
Through making said busbar body top that the mode of water arranged, at first can reduce the temperature of busbar body.Bigger at busbar and metal anode plate contact place because of resistance, produce under the situation of heat, water can play thermolysis, avoids because the too high busbar ablated surface that causes of temperature is particularly avoided lateral projection place ablated surface; Because water can effectively reduce the temperature of whole busbar body, and then help to reduce the resistivity of whole busbar body in addition, cutting down the consumption of energy, moreover, can further reduce resistance because water itself has conductive characteristic; Also have,, can effectively guarantee the humidity in the electrolytic environments, help improving electro deposition smithcraft quality because water can evaporate after being heated.
The tank of said busbar support connects a water circulation system.Impel the water generates circulation in the tank through water circulation system, and then further reduce the busbar temperature.
Said metallic anode plate adopts pig copper positive plate.So that produce smart copper through the present invention.
Said electrolyzer internal layer adopts the modified poly ethylene plastic alloy material.Also can wholely adopt the modified poly ethylene plastic alloy material.
The tank of said busbar support adopts the modified poly ethylene plastic alloy material.The modified poly ethylene plastic alloy material is being added man-hour, preferably adopting rotational molding technique, to ensure the quality of products.
Said electrolyzer is provided with the mud discharging mouth that is used to discharge the anode sludge, and the bottom of said electrolyzer is to said mud discharging mouth lopsidedness.So that discharge the anode sludge automatically.
The flume wall of said busbar support is provided with at least two the tank depressions corresponding with the lateral projection of said busbar, so that hold said lateral projection.Be provided with the nothing that is used to connect contactless negative plate between at least two said tanks depressions and connect electrical contact and take on, said nothing connects electrical contact to be taken on the top and is provided with anti-skidding line, so that the fixed negative pole plate.
Description of drawings
Fig. 1 is the busbar support and the busbar structural representation of energy-saving and environmental-friendly electrolysis system.
Embodiment
For technique means, creation characteristic that the present invention is realized, reach purpose and effect and be easy to understand and understand, further set forth the present invention below in conjunction with concrete diagram.
With reference to Fig. 1 energy-saving and environmental-friendly electrolysis system, comprise electrolyzer, busbar 1, busbar 1 is placed on the busbar support 2.Busbar 1 comprises a busbar body 11, and busbar body 11 avris are provided with at least two lateral projection 12, and lateral projection 12 is used to connect the metallic anode plate goat's horn of metallic anode plate.
Because busbar body 11 is connected with the metallic anode plate goat's horn through lateral projection 12, so the length of metallic anode plate goat's horn can suitably shorten.After electrolysis finished, the metallic anode plate goat's horn can left behind, because the length of metallic anode plate goat's horn shortens relatively, so the utilization ratio of metallic anode plate is higher.Experiment shows that through above-mentioned design, the length of metallic anode plate goat's horn can shorten about 60%, directly improves the metallic anode plate utilization ratio more than 5%.
Busbar body 11 both sides are respectively equipped with at least two lateral projection 12.The lateral projection 12 of busbar body 11 both sides is connected respectively to the metallic anode plate in two electrolyzers, to improve the utilization ratio of busbar body 11.The lateral projection 12 of busbar body 11 both sides can adopt rectangular preiection, and is arranged in dentation, is staggered.So that produce, install, also be convenient to be applied to be mutually related a plurality of electrolyzers.Busbar 1 adopts smart copper coin material, and thickness is 5mm~8mm.So that under the situation that cost allows, reduce resistance, cut down the consumption of energy.
Busbar body 11 medial recess are the ditch shape.Busbar support 2 is provided with the tank 21 that holds busbar body 11 medial recess, and irritating in the tank 21 has water, the liquid level of water to cover the upper surface of busbar body 11 medial recess bottom at least.
Through making busbar body 11 tops that the mode of water arranged, at first can reduce the temperature of busbar 1.Bigger because of resistance at busbar 1 with metal anode plate contact place, produce under the situation of heat, water can play thermolysis, avoids because too high busbar 1 ablated surface that causes of temperature is particularly avoided lateral projection 12 place's ablated surfaces.The high temperature that produces in the existing equipment working process often causes the hole hole of busbar ablated surface concavo-concave, haves no alternative but to use artificial sprinkling method regularly to spray, and a large amount of electric energy waste, simultaneously because the existence of resistance also additive decrementation a large amount of electric energy.After adopting technique scheme, regularly do not spray, and reduced electric energy loss at the artificial sprinkling method of needs.
Because water can effectively reduce the temperature of whole busbar 1, and then help to reduce the resistivity of whole busbar 1 in addition, cutting down the consumption of energy, moreover, can further reduce resistance because water itself has conductive characteristic; Also have,, can effectively guarantee the humidity in the electrolytic environments, help improving electro deposition smithcraft quality because water can evaporate after being heated.Metallic anode plate adopts pig copper positive plate.So that produce smart copper through the present invention.
The tank 21 of busbar support 2 connects a water circulation system.Impel the water generates circulation in the tank 21 through water circulation system, and then further reduce busbar 1 temperature.Help producing the Working environment of constant temperature, constant humidity.
The tank 21 of busbar support 2 adopts the modified poly ethylene plastic alloy material.The modified poly ethylene plastic alloy material is being added man-hour, preferably adopting rotational molding technique, to ensure the quality of products.
Tank 21 walls of busbar support 2 are provided with lateral projection 12 two corresponding tanks of busbar 1 cave in 22 at least, so that hold lateral projection 12.Being provided with the nothing that is used to connect contactless negative plate between at least two tanks depression 22 connects electrical contact and takes on 23.Do not have and to connect electrical contact and take on 23 tops and be provided with anti-skidding line, to substitute the acid-resisting rubber pad that often adopted in the past, so that the fixed negative pole plate.
Electrolyzer is provided with the mud discharging mouth that is used to discharge the anode sludge, and the bottom of electrolyzer is to said mud discharging mouth lopsidedness.So that discharge the anode sludge automatically.Only the electrolyzer internal layer adopts the modified poly ethylene plastic alloy material.Also can wholely adopt the modified poly ethylene plastic alloy material.To improve the safety and the work-ing life of electrolyzer.The modified poly ethylene plastic alloy material is to select high density polyethylene(HDPE) (HDPE) for use, and metallocene linear polyethylene (MLLDPE) was in 8: 2 ratio blending and modifyings.Guarantee that material has suitable rigidity and resistance to impact shock.The theoretical life-span can reach 25 years.Tank 21 also can adopt the modified poly ethylene plastic alloy material.
More than show and described ultimate principle of the present invention and principal character and advantage of the present invention.The technician of the industry should understand; The present invention is not restricted to the described embodiments; That describes in the foregoing description and the specification sheets just explains principle of the present invention; Under the prerequisite that does not break away from spirit and scope of the invention, the present invention also has various changes and modifications, and these variations and improvement all fall in the scope of the invention that requires protection.The present invention requires protection domain to be defined by appending claims and equivalent thereof.

Claims (7)

1. energy-saving and environmental-friendly electrolysis system; Comprise electrolyzer, busbar; Busbar is placed on the busbar support, it is characterized in that, said busbar comprises a busbar body; Said busbar body avris is provided with at least two lateral projection, and lateral projection is used to connect the metallic anode plate goat's horn of metallic anode plate;
Said busbar body medial recess is the ditch shape, and said busbar support is provided with the tank that holds said busbar medial recess, and irritating in the said tank has water, the liquid level of water to cover the upper surface of busbar body medial recess bottom at least.
2. energy-saving and environmental-friendly electrolysis system according to claim 1 is characterized in that: said busbar body both sides are respectively equipped with at least two lateral projection, and the lateral projection of said busbar body both sides is staggered.
3. energy-saving and environmental-friendly electrolysis system according to claim 2 is characterized in that: said lateral projection adopts rectangular preiection, and said lateral projection is arranged in dentation, and said busbar adopts smart copper coin material, and thickness is 5mm~8mm.
4. energy-saving and environmental-friendly electrolysis system according to claim 1 is characterized in that: the tank of said busbar support connects a water circulation system.
5. energy-saving and environmental-friendly electrolysis system according to claim 1 is characterized in that: said metallic anode plate adopts pig copper positive plate.
6. energy-saving and environmental-friendly electrolysis system according to claim 1 is characterized in that: the flume wall of said busbar support is provided with at least two the tank depressions corresponding with the lateral projection of said busbar, so that hold said lateral projection.
7. energy-saving and environmental-friendly electrolysis system according to claim 1; It is characterized in that: the tank of said busbar support adopts the modified poly ethylene plastic alloy material; Said electrolyzer is provided with the mud discharging mouth that is used to discharge the anode sludge, and the bottom of said electrolyzer is to said mud discharging mouth lopsidedness.
CN2010101274689A 2010-03-18 2010-03-18 Energy-saving and environmental-friendly electrolysis system Active CN101805911B (en)

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Application Number Priority Date Filing Date Title
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PE20151177A1 (en) 2013-01-11 2015-08-24 Pultrusion Tech Inc SET OF SEGMENTED LEVELING TABLE AND CONTACT BAR, AND METHODS IN HYDROMETALLURGICAL REFINING
CN105063668A (en) * 2015-09-07 2015-11-18 无锡斯普流体设备有限公司 Novel copper electric-conducting bar
CN108411339B (en) * 2018-03-15 2019-02-22 北方工业大学 System for measuring cathode current

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FI104839B (en) * 1998-05-06 2000-04-14 Outokumpu Oy Current rail construction for an electrolysis pool
US6245209B1 (en) * 1999-01-15 2001-06-12 Jacobs Bill Electro-refining system and method
CN1152981C (en) * 2002-03-01 2004-06-09 吴用 Two-electrode four-contact electric conducting device and method for electric deposition tank or electrolyzer
CN101220490A (en) * 2007-09-25 2008-07-16 紫金矿业集团股份有限公司 Plumbum anode composite board winning cell and acidity mist inhibition method

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