CN102807053A - Liquid aluminum transport tank car - Google Patents
Liquid aluminum transport tank car Download PDFInfo
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- CN102807053A CN102807053A CN201210297061XA CN201210297061A CN102807053A CN 102807053 A CN102807053 A CN 102807053A CN 201210297061X A CN201210297061X A CN 201210297061XA CN 201210297061 A CN201210297061 A CN 201210297061A CN 102807053 A CN102807053 A CN 102807053A
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- groove jar
- insulation
- liquid aluminium
- tank car
- automobile
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Abstract
The invention relates to a liquid aluminum transport tank car, and belongs to the technical field of special vehicles. The liquid aluminum transport tank car comprises a car, a thermal insulation tank, a thermal insulation cover, an elevating device and an automatic heating device. The liquid aluminum transport tank car has the advantages of good thermal insulation effect and simplicity in loading and unloading of liquid aluminum and meanwhile can carry out heating treatment on the liquid aluminum subjected to long-distance transportation.
Description
Technical field
The present invention relates to a kind of extraordinary special-use vehicle, relate in particular to a kind of groove tank car that transports liquid aluminium.
Background technology
At present, in the production process of aluminium product, the smeltery pours into aluminium ingot, and then sells foundry plant through fusion smelting, and with the aluminium ingot fusing, cast or preesure-poured mode are produced required part product more again in foundry plant.If directly directly buy liquid aluminium from smelting aluminium manufacturer, directly pour into a mould or be cast into product, the process of so just having saved middle ingot casting and having melted can be got very effective energy-saving effect.
Under this background, how to transport the key issue that liquid aluminium need just to have become solution.At present, liquid fuel vehicle, the Hazardous Chemical Substances car of transportation normal temperature arranged on the market; Dregs car, the waste-skip of transportation solids; Also have the freezer car of transportation fresh-retaining etc., still, for the transportation of hot liquid aluminium, because problems such as high, the easy crystallisation by cooling of its temperature, existing vehicle all is not suitable for transporting liquid aluminium.
Summary of the invention
The present invention is directed to the deficiency of the problems referred to above, propose a kind of liquid aluminium conveying trough tank car, this liquid aluminium conveying trough tank car not only has good heat insulation effect, and the loading and unloading of liquid aluminium are simple, can carry out furnace run to the liquid aluminium that carries out long-distance transport simultaneously.
The present invention is that the technical scheme that solves the problems of the technologies described above proposition is: a kind of liquid aluminium conveying trough tank car; Comprise automobile and insulation groove jar; Said insulation groove jar is arranged on the said automobile; The tail end of said insulation groove jar is provided with feed inlet and outlet, and said feed inlet and outlet is provided with insulation cover, and this insulation cover is connected with insulation groove jar through the connection mode of first revolute pair; Said insulation groove jar also is provided with and is used to be incubated the jacking apparatus that the groove jar is toppled over; Said jacking apparatus comprises HM Hydraulic Motor and hydraulic actuating cylinder; Said hydraulic actuating cylinder is connected with fluid motor-driven; Said jacking apparatus is arranged at the front end of insulation groove jar, and said insulation groove jar is connected through second revolute pair with automobile, and second revolute pair is between jacking apparatus and feed inlet and outlet; Also comprise automatic heating device according to the temperature traverse closed loop control heat tracing groove jar of liquid aluminium; Said automatic heating device comprises fuel cartridge, firing unit, controller and temperature sensor; Said temperature sensor is used to measure the temperature of liquid aluminium and this temperature is passed to controller, and said controller is used for the igniting action according to the transmission temperature control point firearm of temperature sensor; Be provided with the closed loop of vent window between said insulation groove jar and the automobile, the crater of said automatic heating device is positioned at closed loop.
Further: be provided with the anti-soakage layer that prevents that liquid aluminium from soaking in the said insulation groove jar.
Further: also comprise being used for lifting device that insulation cover is raised, said lifting device comprises the strut bar that is arranged at the discharging opening outside, and the top slide of said strut bar is connected with chain, and a termination of said chain is connected with the movable end of insulation cover.
Further: said feed inlet and outlet is provided with the guide groove that is used for the discharging guiding.
Preferably: the vent window of said closed loop be positioned at automobile tail or be positioned at insulation groove jar corresponding automobile on.
Preferably: the width of said insulation groove jar is less than the wheel spacing of automobile.
Preferably: said insulation groove jar is the insulation groove jar that fireproof insulation brick is built into.
Preferably: the anti-soakage layer that said anti-soakage layer is processed for ceramic and aluminium powder.
Preferably: said closed loop comprises the skin that internal layer that fireproof insulation brick is processed and steel plate are processed.
Liquid aluminium conveying trough tank car of the present invention is compared prior art, has following beneficial effect: 1. because insulation groove jar is set on said automobile; So its high insulating effect; Thereby but liquid towards aluminium carries out long-distance transport, and owing to be provided with insulation cover, so heat insulation effect is better.The present invention has realized the remote transportation of liquid aluminium, has saved the technology of ingot casting and fusion, makes that liquid aluminium per ton can about 600,000 kilojoules of conserve energy, is roughly equal to the 20kg standard coal, aspect energy-conserving and environment-protective, has very large economic and social benefit.2. owing to be provided with feed inlet and outlet and jacking apparatus,, only need insulation cover is opened, pour liquid aluminium into to insulation groove jar when the needs when filling with substance; When needs are toppled over, use the fluid motor-driven hydraulic actuating cylinder, will be incubated the groove jar, liquid aluminium is poured out from feed inlet and outlet, so the loading and unloading of liquid aluminium are simple and convenient.3. owing to be provided with anti-soakage layer, therefore can actv. prevent the infiltration of liquid aluminium.4. owing to be provided with automatic heating device; This automatic heating device can be according to the temperature traverse closed loop control heat tracing groove jar of liquid aluminium; Therefore can effectively prevent solidifying and the reduction of temperature of liquid aluminium; Offset the thermal losses of liquid aluminium in the transportation, thus the long-distance transport that has solved liquid aluminium.5. owing to be provided with lifting device, can safe ready raise insulation cover, improved the safety of operation.6. owing to be provided with guide groove, therefore can be beneficial to toppling over of liquid aluminium.Since the vent window of closed loop be positioned at automobile tail or be positioned at the corresponding automobile of insulation groove jar on, therefore can avoid automatic heating device to influence the safety of automobile, the safety that has improved automobile.8. owing to be incubated the wheel spacing of the width of groove jar less than automobile, therefore when toppling over, insulation groove jar and automobile do not produce geometrical interference.9. be the insulation groove jar that fireproof insulation brick is built into owing to being incubated the groove jar, so its high insulating effect.10. the anti-soakage layer of processing for ceramic and aluminium powder owing to anti-soakage layer, so its anti-effect of impregnation may is good.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is the running condition figure of Fig. 1;
Wherein: 1 is automobile, and 2 are insulation groove jar, and 3 is automatic heating device, and 4 is fuel cartridge, and 5 is feed inlet and outlet, and 51 is guide groove, and 6 is insulation cover, and 7 is first revolute pair, and 8 is second revolute pair, and 9 is hydraulic actuating cylinder, and 10 is HM Hydraulic Motor.
The specific embodiment
Accompanying drawing discloses the structural representation of a preferred embodiment of the invention without limitation, below will combine accompanying drawing that technical scheme of the present invention at length is described.
Embodiment
A kind of liquid aluminium conveying trough tank car of present embodiment is shown in Fig. 1-2; Comprise automobile and insulation groove jar; Said insulation groove jar is arranged on the said automobile; Said insulation groove jar is the insulation groove jar that fireproof insulation brick is built into, and the tail end of said insulation groove jar is provided with feed inlet and outlet, and said feed inlet and outlet is provided with the guide groove that is used for the discharging guiding.Said feed inlet and outlet is provided with insulation cover, and this insulation cover is connected with insulation groove jar through the connection mode of first revolute pair, and said first revolute pair is that hinge connects; Said insulation groove jar also is provided with and is used to be incubated the jacking apparatus that the groove jar is toppled over; Said jacking apparatus comprises HM Hydraulic Motor and hydraulic actuating cylinder; Said hydraulic actuating cylinder is connected with fluid motor-driven, and said jacking apparatus is arranged at the front end of insulation groove jar, and said insulation groove jar is connected through second revolute pair with automobile; Said second revolute pair is that hinge connects, and second revolute pair is between jacking apparatus and feed inlet and outlet; Also comprise automatic heating device according to the temperature traverse closed loop control heat tracing groove jar of liquid aluminium; Said automatic heating device comprises fuel cartridge, firing unit, controller and temperature sensor; Said temperature sensor is used to measure the temperature of liquid aluminium and this temperature is passed to controller, and said controller is used for the igniting action according to the transmission temperature control point firearm of temperature sensor, when the liquid aluminium temperature drops to 670 when spending; Said controller igniter; Liquid towards aluminium heating, when the liquid aluminium temperature rises to 700 when spending, said controller cuts out firing unit; Be provided with the closed loop of vent window between said insulation groove jar and the automobile, the crater of said automatic heating device is positioned at closed loop.Said closed loop comprises the skin that internal layer that fireproof insulation brick is processed and steel plate are processed.The vent window of said closed loop be positioned at automobile tail or be positioned at insulation groove jar corresponding automobile on.
Be provided with the anti-soakage layer that prevents that liquid aluminium from soaking in the said insulation groove jar.The anti-soakage layer that said anti-soakage layer is processed for ceramic and aluminium powder.
Also comprise being used for lifting device that insulation cover is raised, said lifting device comprises the strut bar that is arranged at the discharging opening outside, and the top slide of said strut bar is connected with chain, and a termination of said chain is connected with the movable end of insulation cover.
The width of said insulation groove jar is less than the wheel spacing of automobile.
During use, the present invention reaches the liquid aluminium suppliers, opens automatic heating device, and the groove jar is heated to more than 680 degree.Reversing is aimed at the below of the outlet of supplier's melting furnace with the feed inlet and outlet of the tailstock, and apart from the outlet below 50cm that melts stove, through lifting device thermal insulation cover is raised; Promptly hold the other end of chain with hand; Be pulled outwardly, thermal insulation cover is raised, then liquid aluminium is poured in the insulation groove jar.
When the liquid aluminium temperature in the insulation groove jar dropped to the 670 degree left and right sides, automatic heating device started, and liquid towards aluminium heats; When the liquid aluminium temperature rises to 700 when spending, automatic heating device is closed.
After the present invention reaches pouring hall; Reversing is aimed at the inlet of the holding furnace in workshop with the feed inlet and outlet of the tailstock, and primer fluid press pump slowly drives hydraulic actuating cylinder and will be incubated the groove jar and topple over; Liquid aluminium is poured in the holding furnace through guide groove, for aluminium product cast or die casting ready.
Combine the preferred specific embodiment of the described the present invention of accompanying drawing only to be used to explain embodiment of the present invention above; Rather than as restriction to aforementioned goal of the invention and accompanying claims content and scope; Every foundation technical spirit of the present invention all still belongs to the present invention's technology and rights protection category to any simple modification, equivalent variations and modification that above embodiment did.
Claims (9)
1. liquid aluminium conveying trough tank car; It is characterized in that: comprise automobile and insulation groove jar; Said insulation groove jar is arranged on the said automobile; The tail end of said insulation groove jar is provided with feed inlet and outlet, and said feed inlet and outlet is provided with insulation cover, and this insulation cover is connected with insulation groove jar through the connection mode of first revolute pair; Said insulation groove jar also is provided with and is used to be incubated the jacking apparatus that the groove jar is toppled over; Said jacking apparatus comprises HM Hydraulic Motor and hydraulic actuating cylinder; Said hydraulic actuating cylinder is connected with fluid motor-driven; Said jacking apparatus is arranged at the front end of insulation groove jar, and said insulation groove jar is connected through second revolute pair with automobile, and second revolute pair is between jacking apparatus and feed inlet and outlet; Also comprise automatic heating device according to the temperature traverse closed loop control heat tracing groove jar of liquid aluminium; Said automatic heating device comprises fuel cartridge, firing unit, controller and temperature sensor; Said temperature sensor is used to measure the temperature of liquid aluminium and this temperature is passed to controller, and said controller is used for the igniting action according to the transmission temperature control point firearm of temperature sensor; Be provided with the closed loop of vent window between said insulation groove jar and the automobile, the crater of said automatic heating device is positioned at closed loop.
2. according to the said liquid aluminium conveying trough of claim 1 tank car, it is characterized in that: be provided with the anti-soakage layer that prevents that liquid aluminium from soaking in the said insulation groove jar.
3. according to the said liquid aluminium conveying trough of claim 2 tank car; It is characterized in that: also comprise being used for lifting device that insulation cover is raised; Said lifting device comprises the strut bar that is arranged at the discharging opening outside; The top slide of said strut bar is connected with chain, and a termination of said chain is connected with the movable end of insulation cover.
4. according to the said liquid aluminium conveying trough of claim 3 tank car, it is characterized in that: said feed inlet and outlet is provided with the guide groove that is used for the discharging guiding.
5. according to the said liquid aluminium conveying trough of claim 4 tank car, it is characterized in that: the vent window of said closed loop be positioned at automobile tail or be positioned at insulation groove jar corresponding automobile on.
6. according to the said liquid aluminium conveying trough of claim 5 tank car, it is characterized in that: the width of said insulation groove jar is less than the wheel spacing of automobile.
7. according to the said liquid aluminium conveying trough of claim 6 tank car, it is characterized in that: said insulation groove jar is the insulation groove jar that fireproof insulation brick is built into.
8. according to the said liquid aluminium conveying trough of claim 7 tank car, it is characterized in that: the anti-soakage layer that said anti-soakage layer is processed for ceramic and aluminium powder.
9. said according to Claim 8 liquid aluminium conveying trough tank car is characterized in that: said closed loop comprises the skin that internal layer that fireproof insulation brick is processed and steel plate are processed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210297061.XA CN102807053B (en) | 2012-08-21 | 2012-08-21 | Liquid aluminum transport tank car |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210297061.XA CN102807053B (en) | 2012-08-21 | 2012-08-21 | Liquid aluminum transport tank car |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102807053A true CN102807053A (en) | 2012-12-05 |
| CN102807053B CN102807053B (en) | 2015-07-01 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210297061.XA Expired - Fee Related CN102807053B (en) | 2012-08-21 | 2012-08-21 | Liquid aluminum transport tank car |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102807053B (en) |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989000962A1 (en) * | 1987-08-03 | 1989-02-09 | Cassens, Holger | Thermoregulated tank container |
| JP2678406B2 (en) * | 1991-03-07 | 1997-11-17 | 極東開発工業株式会社 | Dump type powder carrier |
| JP2000079985A (en) * | 1998-08-31 | 2000-03-21 | Kirin Brewery Co Ltd | Tilted tank for transport of high viscosity liquid |
| CN2516580Y (en) * | 2001-12-25 | 2002-10-16 | 天津工程机械研究院 | Heating device of material mixing box |
| JP3491069B2 (en) * | 1997-04-16 | 2004-01-26 | 堺新開運輸株式会社 | Lorry transport vehicle |
| CN2615080Y (en) * | 2003-05-07 | 2004-05-12 | 长春奥伦帕克科技发展有限公司 | Double-composite glass fiber reinforced plastic self-unloading insulation storing & transporting tank |
| CN1962381A (en) * | 2005-11-08 | 2007-05-16 | 北海道盛观工业株式会社 | Container device for fertilizer dispatching |
| CN201023912Y (en) * | 2007-04-02 | 2008-02-20 | 王加明 | Dustbin |
| CN101249557A (en) * | 2008-03-21 | 2008-08-27 | 中国铝业股份有限公司 | Long distance aluminum water transport special equipment |
| CN201808503U (en) * | 2010-06-02 | 2011-04-27 | 北京国科安达科技发展有限公司 | Ammonium nitrate aqueous solution carrier vehicle |
| CN202188799U (en) * | 2011-07-15 | 2012-04-11 | 三门峡市天康成套设备有限责任公司 | Hand-operated and electric on-off apparatus for anti-explosion tank cover |
-
2012
- 2012-08-21 CN CN201210297061.XA patent/CN102807053B/en not_active Expired - Fee Related
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1989000962A1 (en) * | 1987-08-03 | 1989-02-09 | Cassens, Holger | Thermoregulated tank container |
| JP2678406B2 (en) * | 1991-03-07 | 1997-11-17 | 極東開発工業株式会社 | Dump type powder carrier |
| JP3491069B2 (en) * | 1997-04-16 | 2004-01-26 | 堺新開運輸株式会社 | Lorry transport vehicle |
| JP2000079985A (en) * | 1998-08-31 | 2000-03-21 | Kirin Brewery Co Ltd | Tilted tank for transport of high viscosity liquid |
| CN2516580Y (en) * | 2001-12-25 | 2002-10-16 | 天津工程机械研究院 | Heating device of material mixing box |
| CN2615080Y (en) * | 2003-05-07 | 2004-05-12 | 长春奥伦帕克科技发展有限公司 | Double-composite glass fiber reinforced plastic self-unloading insulation storing & transporting tank |
| CN1962381A (en) * | 2005-11-08 | 2007-05-16 | 北海道盛观工业株式会社 | Container device for fertilizer dispatching |
| CN201023912Y (en) * | 2007-04-02 | 2008-02-20 | 王加明 | Dustbin |
| CN101249557A (en) * | 2008-03-21 | 2008-08-27 | 中国铝业股份有限公司 | Long distance aluminum water transport special equipment |
| CN201808503U (en) * | 2010-06-02 | 2011-04-27 | 北京国科安达科技发展有限公司 | Ammonium nitrate aqueous solution carrier vehicle |
| CN202188799U (en) * | 2011-07-15 | 2012-04-11 | 三门峡市天康成套设备有限责任公司 | Hand-operated and electric on-off apparatus for anti-explosion tank cover |
Non-Patent Citations (1)
| Title |
|---|
| 刘宝家著: "《节约能源1000例 1》", 31 December 1981, article "节约能源1000例 1" * |
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| CN102807053B (en) | 2015-07-01 |
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Granted publication date: 20150701 Termination date: 20180821 |