CN102806622A - Manufacturing method for matte rubber plate and adhesive tape - Google Patents

Manufacturing method for matte rubber plate and adhesive tape Download PDF

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Publication number
CN102806622A
CN102806622A CN2012103361074A CN201210336107A CN102806622A CN 102806622 A CN102806622 A CN 102806622A CN 2012103361074 A CN2012103361074 A CN 2012103361074A CN 201210336107 A CN201210336107 A CN 201210336107A CN 102806622 A CN102806622 A CN 102806622A
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CN
China
Prior art keywords
rubber
manufacturing
rubber plate
temperature
adhesive plaster
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2012103361074A
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Chinese (zh)
Inventor
赵树发
牛继辉
邹永振
李阳
张健伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Rubber Group Shenyang Rubber Research and Design Institute
Original Assignee
China Rubber Group Shenyang Rubber Research and Design Institute
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by China Rubber Group Shenyang Rubber Research and Design Institute filed Critical China Rubber Group Shenyang Rubber Research and Design Institute
Priority to CN2012103361074A priority Critical patent/CN102806622A/en
Publication of CN102806622A publication Critical patent/CN102806622A/en
Pending legal-status Critical Current

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Abstract

The invention provides a manufacturing method for a matte rubber plate and an adhesive tape and relates to the manufacturing method of a rubber coated fabric or rubber plate. According to the technical scheme provided by the invention, the manufacturing method comprises the following steps: a) preparing a rubber compound; b) hotly tempering; c) calendaring; d) placing; e) selecting a film; and f) vulcanizing. The manufacturing method for the matte rubber plate and the adhesive tape provided by the invention is simple, universal, high-efficient, stable in process, free from dust pollution and suitable for various rubbers and fabrics; a single-side or double-side matte product can be manufactured according to the manufacturing method; and the manufactured product has the advantages of fine and smooth rubber surface, soft hand feel, soft light sensation, low dust absorbing force, non-adhesion, excellent aesthetic effect and wide application scope.

Description

The manufacturing approach of a kind of inferior light rubber sheet, adhesive plaster
Technical field
The present invention relates to the manufacturing approach of rubber coated fabrics or rubber slab.
Background technology
Common offset plate, adhesive plaster product on the market; Because the presentation quality that its surface of difference of production technology appears is also different with aesthetic effect: the product that adopts the vulcanizing press sulfuration to make; The surface is more smooth; But fineness is relatively poor, the circle gas vestige or the residual trace of interleaving agent of residual interleaving agent powder or silicone oil steam often arranged, and individual area is limited; Adopt the vulcanizing tank volume to steam the product that sulfuration makes, though individual area is big, the surface is smooth inadequately, and the infantees dent is often arranged, and the woven design vestige is inhomogeneous, and is also brightless; The product that adopts the drum vulcanizer sulfuration to make, the also level and smooth cleaning of light of big, the surface of individual area not only, good product quality, class are high, but outward appearance can only be given prominence to the single aesthetic effect of " light and bright ".The raising of Along with people's living standard and aesthetic standards; Offset plate, adhesive plaster product are not satisfied the single appearance characteristics of " light and bright ", and practical resultant effect combines to having soft comfortable, the sedate refined element of style of light sensation, cleaning dull surface offset plate, adhesive plaster product have become a kind of fashion to be pursued.Multi-field having a extensive future such as top-grade furniture, office appliance, equipment lining, shoemaking, hatting, case and bag.How to make the high-quality offset plate of dull surface, adhesive plaster product? People once attempted die surface laser polishing on probation or sandblast and atomize to vulcanize and make product; Also once there was the human high grade cotton yarn to isolate silk fabric and on vulcanizing press, made, but all can't realize the industrial mass steady production because of production technology is unstable, efficient is low excessively, individual area is limited.
Summary of the invention
The objective of the invention is to design a kind of inferior optical cement plate of industrial mass steady production, manufacturing approach of adhesive plaster of being applicable to.
Technical scheme of the present invention is to be undertaken by following processing step:
A. the preparation of elastomeric compound
According to the selected prescription of work, service condition of offset plate, adhesive plaster, after cooperating, on rubber mixing machine, carry out mixing sheet down.Different according to the glue kind when mixing, the corresponding adjustment of mixing roll roller Wen Yingzuo is following:
? Natural gum Butadiene-styrene rubber NBR Neoprene Butyl rubber Cis-butadiene cement Second third glue
Before roll temperature ℃ 55~60 45~55 35~45 <40 40~45 40~50 60~75
Back roll temperature ℃ 50~55 50~60 40~50 <45 55~60 40~50 85
And with the glue kind when mixing, with main gel kind adjustment roller temperature.
B. heat refining
The elastomeric compound that step a. is made heat refining 3~5 minutes on warm-up mill, the roller temperature of warm-up mill is identical with the mixing roller temperature of step a, make its softening back down sheet curl subsequent use.
C. calendering
Roll spacing, the roller temperature of adjustment calender, will on calender, roll through the raw stock that step b obtains, curl and wadding a quilt with cotton simultaneously adds shield and carries out zone isolation, the calendering of completion rubber plate; Or will add shield and isolate through raw stock and fabric while single or double kiss-coating, the curling wadding simultaneously on calender that step b obtains;
D. park
Curling rubber plate that will make through step c or rubber cloth are built on stilts to be parked more than 12 hours;
E. select film
Select the inferior light film coiled material of the hot transfer printing of PETG subsequent use by hot strength>=100MPa, shrinkage factor≤2%, temperature tolerance>=180 ℃, the specification requirement of peeling force≤16G/in;
F. sulfuration
Press the temperature and the curingprocess rate of glue kind and product thickness adjustment drum vulcanizer, will close sulfuration, peel off heat transfer film then, curl and utilize again through step e selected heat transfer film inferior light line face and curling rubber plate, adhesive plaster cloth glue surface plaster after steps d is parked.
The manufacturing approach of inferior light rubber sheet provided by the present invention, adhesive plaster is simple, general, efficient is high, process stabilizing, no dust pollution; Applicable to many glue kind, many fabrics, can make the inferior finished product products obtained therefrom of single or double glue face is fine and smooth, soft, light sensation is soft, the dust absorption affinity is low, adhesion, aesthetic effect are given prominence to, applied range.
Description of drawings
Accompanying drawing is a principle of the invention sketch map.
Among the figure, the inferior light transfer film of 1-PET, 2-offset plate, adhesive plaster, the sulfuration drum of 3-drum vulcanizer.
The specific embodiment
Inferior light rubber sheet involved in the present invention, adhesive plaster manufacturing approach are applicable to many glue kind, many fabrics, and only selecting its butyronitrile offset plate and natural-neoprene adhesive plaster below single two-sided inferior finished product is that example specifies implementation process of the present invention.
Embodiment 1
The manufacturing technology steps of the inferior light butyronitrile of 2mm offset plate is following:
A. the preparation of elastomeric compound
Select " the rubber practical formulation is complete works of " chapter 9 the 3rd joint 9-64 prescription for use, after cooperating, mixing 15 minutes following sheets on the rubber mixing machine of 45 ℃ of preliminary roller roller temperature, 50 ℃ of back roller roller temperature.
B. heat refining
Elastomeric compound heat refining on warm-up mill that step a is made softened 5 minutes, and the roller temperature is identical with step a, descends sheet to curl then and is equipped with the calendering procedure use.
C. calendering
The adjustment calendar rolls is apart to 1.8mm, and 45 ℃ of top roll temperature, 40 ℃ of central roll temperature, 45 ℃ of lower roll temperature will be rolled on calender through the heat refining raw stock that step b obtains, curling also wadding a quilt with cotton simultaneously add shield and carry out zone isolation.
D. park
To be placed on through the curling rubber grillage sky that step c makes and park 12 hours on the support.
E. select film
The JHSW-30 PET heat transfer film coiled material of selecting gold permanent bright Science and Technology Ltd. in Shenzhen's to produce is placed on before the drum vulcanizer subsequent use.
F. sulfuration
The heat drum temperature of drum vulcanizer is adjusted to 151 ℃, and linear velocity is adjusted to 4m/h, will finalize the design with the curling rubber plate applying sulfuration after steps d is parked through the inferior light line of the heat transfer film face that step e selectes again, peels off heat transfer film then, curls and utilizes.
Embodiment 2
The inferior light of 2mm is natural-and the manufacturing technology steps of neoprene, polyamide fibre silk cloth-one-side sheet is following:
A. the preparation of elastomeric compound
Select " the rubber practical formulation is complete works of " chapter 7 the 3rd joint 7-120 prescription for use, after cooperating, mixing 15 minutes following sheets on the rubber mixing machine of 60 ℃ of preliminary roller roller temperature, 55 ℃ of back roller roller temperature.
B. heat refining
Elastomeric compound heat refining on warm-up mill that step a is made softened 5 minutes, and the roller temperature is identical with step a, descends sheet to curl then and uses in order to calendering procedure.
C. calendering
The adjustment calendar rolls is apart from arriving 1.9mm, and 55 ℃ of top roll temperature, 60 ℃ of central roll temperature, 50 ℃ of lower roll temperature will overlay kiss-coating with skeleton fabric polyamide fibre silk through the heat refining raw stock that step b obtains on calender, simultaneously continuous crisping.
D. park
To make somebody a mere figurehead through the curling rubber cloth that step c makes and park 12 hours.
E. select film
The JHSW-30 PET heat transfer film coiled material of selecting gold permanent bright Science and Technology Ltd. in Shenzhen's to produce is placed on the preceding applying operation post of drum vulcanizer subsequent use.
F. sulfuration
The curing temperature of drum vulcanizer is adjusted to 151 ℃; Curingprocess rate is adjusted to 4m/h; To close through step e selected heat transfer film inferior light line face and the curling rubber cloth glue surface plaster after steps d is parked again, after drum-type sulfuration typing, peel off heat transfer film, and curl and utilize again.

Claims (1)

1. the manufacturing approach of an inferior light rubber sheet, adhesive plaster is characterized in that by following processing step manufacturing:
A. the preparation of elastomeric compound
According to the selected prescription of work, service condition of offset plate, adhesive plaster, after cooperating, on rubber mixing machine, carry out mixing sheet down;
B. heat refining
The elastomeric compound that step a is made heat refining 3~5 minutes on warm-up mill, the roller temperature of warm-up mill is identical with the mixing roller temperature of step a, make its softening back down sheet curl subsequent use;
C. calendering
Roll spacing, the roller temperature of adjustment calender, will on calender, roll through the raw stock that step b obtains, curl and wadding a quilt with cotton simultaneously adds shield and carries out zone isolation, the calendering of completion rubber plate; Or will add shield and isolate through raw stock and fabric while single or double kiss-coating, the curling wadding simultaneously on calender that step b obtains;
D. park
Curling rubber plate that will make through step c or rubber cloth are built on stilts to be parked more than 12 hours;
E. select film
Select the inferior light film coiled material of the hot transfer printing of PET subsequent use by hot strength>=100MPa, shrinkage factor≤2%, temperature tolerance>=180 ℃, the specification requirement of peeling force≤16G/in;
F. sulfuration
Temperature and curingprocess rate by different glue kinds and product thickness adjustment drum vulcanizer; To close sulfuration through step e selected heat transfer film inferior light line face and curling rubber plate, adhesive plaster cloth glue surface plaster after steps d is parked, and peel off heat transfer film then, curl and utilize again.
CN2012103361074A 2012-09-12 2012-09-12 Manufacturing method for matte rubber plate and adhesive tape Pending CN102806622A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012103361074A CN102806622A (en) 2012-09-12 2012-09-12 Manufacturing method for matte rubber plate and adhesive tape

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012103361074A CN102806622A (en) 2012-09-12 2012-09-12 Manufacturing method for matte rubber plate and adhesive tape

Publications (1)

Publication Number Publication Date
CN102806622A true CN102806622A (en) 2012-12-05

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103214704A (en) * 2013-04-09 2013-07-24 陕西秦力橡胶有限责任公司 Matte surface and semi-matte surface rubber flooring and manufacturing method and special equipment
CN107031091A (en) * 2017-06-22 2017-08-11 合肥易美特建材有限公司 A kind of production technology on abrasion-resistant rubber floor

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1074653A (en) * 1992-01-21 1993-07-28 湖北省咸宁市橡胶厂 Butylrubber composite rubber plate of pre-vulcanization and corrosion resistant
CN101153466A (en) * 2006-09-29 2008-04-02 中橡集团沈阳橡胶研究设计院 Method for producing colorful rubber cloth
CN101449860A (en) * 2008-12-19 2009-06-10 都江堰海耀橡塑有限公司 Coated leather-like sole and manufacture method thereof
CN101643552A (en) * 2009-09-21 2010-02-10 际华三五三七制鞋有限责任公司 Vulcanized rubber for shoes capable of realizing high effective and fast vulcanization and preparation method and vulcanization process thereof
CN201414478Y (en) * 2008-12-19 2010-03-03 都江堰海耀橡塑有限公司 Film covering imitation leather sole
CN102432983A (en) * 2011-08-17 2012-05-02 佛山杜邦鸿基薄膜有限公司 PET film for thermal-transferring colour ribbon and production method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1074653A (en) * 1992-01-21 1993-07-28 湖北省咸宁市橡胶厂 Butylrubber composite rubber plate of pre-vulcanization and corrosion resistant
CN101153466A (en) * 2006-09-29 2008-04-02 中橡集团沈阳橡胶研究设计院 Method for producing colorful rubber cloth
CN101449860A (en) * 2008-12-19 2009-06-10 都江堰海耀橡塑有限公司 Coated leather-like sole and manufacture method thereof
CN201414478Y (en) * 2008-12-19 2010-03-03 都江堰海耀橡塑有限公司 Film covering imitation leather sole
CN101643552A (en) * 2009-09-21 2010-02-10 际华三五三七制鞋有限责任公司 Vulcanized rubber for shoes capable of realizing high effective and fast vulcanization and preparation method and vulcanization process thereof
CN102432983A (en) * 2011-08-17 2012-05-02 佛山杜邦鸿基薄膜有限公司 PET film for thermal-transferring colour ribbon and production method thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103214704A (en) * 2013-04-09 2013-07-24 陕西秦力橡胶有限责任公司 Matte surface and semi-matte surface rubber flooring and manufacturing method and special equipment
CN103214704B (en) * 2013-04-09 2015-06-17 陕西秦力橡胶有限责任公司 Matte surface and semi-matte surface rubber flooring and manufacturing method and special equipment
CN107031091A (en) * 2017-06-22 2017-08-11 合肥易美特建材有限公司 A kind of production technology on abrasion-resistant rubber floor

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C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
CB03 Change of inventor or designer information
CB03 Change of inventor or designer information

Inventor after: Zhao Shufa

Inventor after: Niu Jihui

Inventor after: Zou Yongzhen

Inventor after: Li Yang

Inventor after: Zhang Jianwei

Inventor after: Li Wensheng

Inventor before: Zhao Shufa

Inventor before: Niu Jihui

Inventor before: Zou Yongzhen

Inventor before: Li Yang

Inventor before: Zhang Jianwei

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: ZHAO SHUFA NIU JIHUI ZOU YONGZHEN LI YANG ZHANG JIANWEI TO: ZHAO SHUFA NIU JIHUI ZOU YONGZHEN LI YANG ZHANG JIANWEI LI WENSHENG

C12 Rejection of a patent application after its publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20121205