CN102806478B - A kind of steel tube end part chamfer machining fixture - Google Patents
A kind of steel tube end part chamfer machining fixture Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于钢管加工技术领域,更具体地说,是涉及一种钢管端部倒角加工用夹具。The invention belongs to the technical field of steel pipe processing, and more specifically relates to a clamp for chamfering the end of a steel pipe.
背景技术Background technique
随着汽车行业不断的发展,对汽车各方面的质量追求更高,特别是管路方面,更加直接的影响汽车的寿命和安全性,因此,对于钢管的细节处理就变得更加严格,为了对不同管径的钢管端部进行方便、稳定、快捷的倒角处理,现有技术中出现了多管径钢管倒角加工用夹具。但现有技术中的倒角加工用夹具的缺点在于,不能方便、稳定、机械化、一体多用的实现多管径的倒角处理工作(刀具和夹具的中心调整非常不方便,导致倒角的废品率高)。With the continuous development of the automobile industry, the pursuit of higher quality in all aspects of the automobile, especially the piping, will more directly affect the life and safety of the automobile. Therefore, the details of the steel pipes have become more stringent. In order to The ends of steel pipes with different pipe diameters are chamfered conveniently, stably and quickly. In the prior art, there have been fixtures for chamfering processing of steel pipes with multiple pipe diameters. But the shortcoming of the fixture for chamfering processing in the prior art is that it is not convenient, stable, mechanized, and multi-purpose to realize the chamfering processing work of multiple pipe diameters (the center adjustment of the cutter and the fixture is very inconvenient, resulting in waste products of chamfering high rate).
发明内容Contents of the invention
本发明所要解决的技术问题是:针对现有技术中的不足,提供一种结构简单,能够方便、稳定地对不同管径的钢管实现夹紧,从而便于对钢管端部进行倒角处理的钢管端部倒角加工用夹具。The technical problem to be solved by the present invention is to provide a steel pipe with a simple structure, which can conveniently and stably clamp steel pipes with different diameters, so as to facilitate chamfering of the ends of the steel pipes. A jig for end chamfering.
要解决以上所述的技术问题,本发明采取的技术方案为:To solve the technical problems described above, the technical solution adopted by the present invention is:
本发明为一种钢管端部倒角加工用夹具,所述的加工用夹具包括上模座,下模座,夹模,上模座和下模座扣合连接后,上模座上的凹部Ⅰ与下模座上的凹部Ⅱ组成穿透上模座和下模座的模孔,夹模的上本体部和下本体部设置为能够分别与上模座和下模座连接的结构,上本体部和下本体部分别与上模座和下模座连接时,上本体部的上管径部和下本体部的下管径部扣合形成圆柱形的管径部,管径部穿过模孔,管径部设置为能够套装钢管的结构。The invention relates to a fixture for chamfering the end of a steel pipe. The fixture for processing includes an upper mold base, a lower mold base, and a clamping mold. After the upper mold base and the lower mold base are fastened and connected, the concave part on the upper mold base Ⅰ and the concave portion II on the lower mold base form a die hole that penetrates the upper mold base and the lower mold base. When the body part and the lower body part are respectively connected with the upper mold base and the lower mold base, the upper pipe diameter part of the upper body part and the lower pipe diameter part of the lower body part are fastened to form a cylindrical pipe diameter part, and the pipe diameter part passes through The die hole and the pipe diameter part are set to a structure capable of being fitted with a steel pipe.
所述的下模座上设置凹部Ⅱ的一面分别与左导柱和右导柱的一端连接,上模座上设置左套孔和右套孔,上模座通过左套孔和右套孔分别套装在左导柱和右导柱上,管径部的外表面与模孔的内表面之间设置为存在间隙的结构。The side of the recess II on the lower mold base is respectively connected with one end of the left guide post and the right guide post, and the upper mold base is provided with a left sleeve hole and a right sleeve hole, and the upper mold base passes through the left sleeve hole and the right sleeve hole respectively. It is fitted on the left guide post and the right guide post, and there is a gap between the outer surface of the pipe diameter part and the inner surface of the die hole.
所述的左导柱和右导柱未与下模座连接的一端与板件连接,板件上设置用于顶动上模座沿左导柱和右导柱移动的驱动部件,驱动部件为液压油泵或气泵,驱动部件与控制电源连接,控制电源上设置用于操控控制部件的开关。The ends of the left guide post and the right guide post that are not connected to the lower die base are connected to the plate, and the plate is provided with a driving part for pushing the upper die base to move along the left guide post and the right guide post. The drive part is A hydraulic oil pump or an air pump, the driving part is connected with a control power supply, and a switch for manipulating the control part is arranged on the control power supply.
所述的板件和上模座之间设置顶块,顶块通过螺栓与上模块上的螺栓孔连接,控制部件上设置顶杆,顶杆与顶块连接,顶杆设置为能够顶动顶块移动的结构。A jacking block is set between the plate and the upper mold base, and the jacking block is connected with the bolt holes on the upper module through bolts, and a ejector rod is arranged on the control part, and the ejector rod is connected with the ejector block, and the ejector rod is set to be able to push the jacking Structure for block movement.
所述的上模座和下模座上各设置多个连接孔,上模座上的连接孔和下模座上的连接孔分别设置为位于凹部Ⅰ和凹部Ⅱ旁边的位置,夹模3的上本体部7和下本体部8上分别设置孔30,上本体部7上的孔30和下本体部8上的孔30分别通过螺栓与上模座1上的连接孔23和下模座2上的连接孔23连接。The upper mold base and the lower mold base are respectively provided with a plurality of connection holes, and the connection holes on the upper mold base and the connection holes on the lower mold base are respectively set at the positions next to the recess I and the recess II, and the clamping die 3 The upper body part 7 and the lower body part 8 are respectively provided with holes 30, and the holes 30 on the upper body part 7 and the holes 30 on the lower body part 8 are respectively connected with the connecting holes 23 on the upper die base 1 and the lower die base 2 by bolts. The connection hole 23 on the connection.
所述的下模座的两侧边各设置一个突出块,两个突出块上分别设置穿孔,所述的倒角加工用夹具与框架形的基座连接,倒角加工用夹具通过穿过穿孔的螺栓与基座连接。Two protruding blocks are provided on both sides of the lower mold base, and perforations are respectively provided on the two protruding blocks. The chamfering jig is connected with the frame-shaped base, and the chamfering jig passes through the perforated hole. The bolts are connected to the base.
所述的左导柱和右导柱分别与下模座上的螺纹孔Ⅰ和螺纹孔Ⅱ连接。The left guide post and the right guide post are respectively connected with threaded hole I and threaded hole II on the lower mold base.
采用本发明的技术方案,能得到以下的有益效果:Adopt technical scheme of the present invention, can obtain following beneficial effect:
本发明的钢管端部倒角加工用夹具,通过上模座、下模座及夹模的配合,能够对钢管进行夹紧,从而能够方便对钢管端部进行倒角处理,采用本发明的夹具,在对不同管径的钢管进行处理前,只需要更换具有不同尺寸的管径部的夹模即可,从而使得本发明的夹具结构简单,能够方便、稳定地对不同管径的钢管进行加紧,从而方便对钢管端部进行倒角处理。The clamp for chamfering the end of the steel pipe of the present invention can clamp the steel pipe through the cooperation of the upper mold base, the lower mold base and the clamping die, so that the end of the steel pipe can be chamfered conveniently. , before processing steel pipes with different diameters, it is only necessary to replace the clamping molds with different diameters, so that the fixture structure of the present invention is simple, and can conveniently and stably tighten steel pipes with different diameters , so that it is convenient to chamfer the end of the steel pipe.
附图说明Description of drawings
下面对本说明书各附图所表达的内容及图中的标记作出简要的说明:The following is a brief description of the contents expressed in the drawings of this manual and the marks in the drawings:
图1为本发明所述的钢管端部倒角加工用夹具的结构示意图;Fig. 1 is the schematic structural view of the clamp for processing steel pipe end chamfering according to the present invention;
图2为本发明所述的钢管端部倒角加工用夹具的正面结构示意图;Fig. 2 is a schematic view of the front structure of the steel pipe end chamfering fixture according to the present invention;
图3为本发明所述的钢管端部倒角加工用夹具的上模座与下模座的结构示意图;Fig. 3 is a schematic structural view of the upper mold base and the lower mold base of the steel pipe end chamfering fixture according to the present invention;
图4为本发明所述的钢管端部倒角加工用夹具的夹模的结构示意图;Fig. 4 is the structural representation of the die clamping of the steel pipe end chamfering fixture of the present invention;
图5为本发明所述的钢管端部倒角加工用夹具的下模座的结构示意图;Fig. 5 is a structural schematic diagram of the lower mold base of the fixture for processing steel pipe end chamfering according to the present invention;
图中标记为:1、上模座;2、下模座;3、夹模;4、凹部Ⅰ;5、凹部Ⅱ;6、模孔;7、上本体部;8、下本体部;9、上管径部;10、下管径部;11、管径部;12、钢管;13、左导柱;14、右导柱;15、左套孔;16、右套孔;17、板件;18、驱动部件;19、控制电源;20、顶块;21、螺栓孔;22、顶杆;23、连接孔;24、突出块;25、穿孔;26、基座;27、开关;28、螺纹孔Ⅰ;29、螺纹孔Ⅱ;30、孔。The marks in the figure are: 1. Upper mold base; 2. Lower mold base; 3. Clamping mold; 4. Recess I; 5. Recess II; 6. Die hole; 7. Upper body part; 8. Lower body part; 9 , upper pipe diameter part; 10, lower pipe diameter part; 11, pipe diameter part; 12, steel pipe; 13, left guide post; 14, right guide post; 15, left casing hole; 16, right casing hole; 18. Driving parts; 19. Control power supply; 20. Top block; 21. Bolt hole; 22. Push rod; 23. Connection hole; 24. Protruding block; 25. Perforation; 26. Base; 27. Switch; 28, threaded hole I; 29, threaded hole II; 30, hole.
具体实施方式Detailed ways
下面对照附图,通过对实施例的描述,对本发明的具体实施方式如所涉及的各构件的形状、构造、各部分之间的相互位置及连接关系、各部分的作用及工作原理等作进一步的详细说明:Below with reference to the accompanying drawings, through the description of the embodiments, the specific embodiments of the present invention, such as the shape, structure, mutual position and connection relationship between the various parts, the role and working principle of the various parts, etc., will be further described. Detailed instructions:
如附图1—附图5所示,本发明为一种钢管端部倒角加工用夹具,所述的夹具包括上模座1,下模座2,夹模3,上模座1和下模座2扣合连接后,上模座1上的凹部Ⅰ4与下模座2上的凹部Ⅱ5组成穿透上模座1和下模座2的模孔6,夹模3的上本体部7和下本体部8设置为能够分别与上模座1和下模座2连接的结构,上本体部7和下本体部8分别与上模座1和下模座2连接时,上本体部7的上管径部9和下本体部8的下管径部10扣合形成圆柱形的管径部11,管径部11穿过模孔6,管径部11设置为能够套装钢管12的结构。As shown in accompanying drawing 1-accompanying drawing 5, the present invention is a kind of fixture for steel pipe end chamfering processing, described fixture comprises upper mold base 1, lower mold base 2, clamping mold 3, upper mold base 1 and lower After the mold base 2 is fastened and connected, the concave part I4 on the upper mold base 1 and the concave part II5 on the lower mold base 2 form the mold hole 6 that penetrates the upper mold base 1 and the lower mold base 2, and the upper body part 7 of the clamping mold 3 And lower body part 8 is set to the structure that can be connected with upper die holder 1 and lower die holder 2 respectively, when upper body part 7 and lower body part 8 were connected with upper die holder 1 and lower die holder 2 respectively, upper body part 7 The upper pipe diameter part 9 of the upper body part 8 and the lower pipe diameter part 10 of the lower body part 8 are snapped together to form a cylindrical pipe diameter part 11, the pipe diameter part 11 passes through the die hole 6, and the pipe diameter part 11 is set to a structure that can fit a steel pipe 12 .
所述的下模座2上设置凹部Ⅱ5的一面分别与左导柱13和右导柱14的一端连接,上模座1上设置左套孔15和右套孔16,上模座1通过左套孔15和右套孔16分别套装在左导柱13和右导柱14上,所述的管径部11的外表面与模孔6的内表面之间设置为存在间隙的结构。The side of the lower mold base 2 provided with the recess II5 is respectively connected to one end of the left guide post 13 and the right guide post 14, and the upper die base 1 is provided with a left sleeve hole 15 and a right sleeve hole 16, and the upper die base 1 passes through the left The bushing hole 15 and the right bushing hole 16 are fitted on the left guide post 13 and the right guide post 14 respectively, and there is a gap between the outer surface of the pipe diameter portion 11 and the inner surface of the die hole 6 .
所述的左导柱13和右导柱14未与下模座2连接的一端与板件17连接,板件17上设置用于顶动上模座1沿左导柱13和右导柱14移动的驱动部件18,驱动部件18为液压油泵或气泵,驱动部件18与控制电源19连接,控制电源19上设置用于操控控制部件18的开关27。One end of the left guide post 13 and the right guide post 14 that is not connected to the lower die base 2 is connected to the plate 17, and the plate 17 is provided for pushing the upper die base 1 along the left guide post 13 and the right guide post 14. The moving drive part 18 is a hydraulic oil pump or an air pump. The drive part 18 is connected to a control power supply 19, and a switch 27 for manipulating the control part 18 is arranged on the control power supply 19.
所述的板件17和上模座1之间设置顶块20,顶块20通过螺栓与上模块1上的螺栓孔21连接,控制部件18上设置顶杆22,顶杆22与顶块20连接,顶杆22设置为能够顶动顶块20移动的结构。A jacking block 20 is set between the plate 17 and the upper mold base 1, and the jacking block 20 is connected to the bolt hole 21 on the upper module 1 through bolts. Connected, the push rod 22 is set as a structure capable of pushing the top block 20 to move.
所述的上模座1和下模座2上各设置多个连接孔23,所述的上模座1上的连接孔23和下模座2上的连接孔23分别设置为位于凹部Ⅰ4和凹部Ⅱ5旁边的位置,夹模3的上本体部7和下本体部8上分别设置孔30,上本体部7上的孔30和下本体部8上的孔30分别通过螺栓与上模座1上的连接孔23和下模座2上的连接孔23连接。The upper mold base 1 and the lower mold base 2 are respectively provided with a plurality of connecting holes 23, and the connecting holes 23 on the upper mold base 1 and the connecting holes 23 on the lower mold base 2 are respectively arranged to be located in the recess I4 and At the position next to the concave part II5, holes 30 are respectively set on the upper body part 7 and the lower body part 8 of the clamping die 3, and the holes 30 on the upper body part 7 and the holes 30 on the lower body part 8 are connected to the upper die base 1 by bolts respectively. The connecting hole 23 on the top is connected with the connecting hole 23 on the lower mold base 2.
所述的下模座2的两侧边各设置一个突出块24,两个突出块24上分别设置穿孔25,所述的倒角加工用夹具与框架形的基座26连接,倒角加工用夹具通过穿过穿孔25的螺栓与基座26连接。A protruding block 24 is respectively arranged on the two sides of the lower mold base 2, and a perforation 25 is respectively arranged on the two protruding blocks 24. The described chamfering fixture is connected with a frame-shaped base 26 for chamfering. The clamp is connected to the base 26 by bolts passing through the holes 25 .
所述的左导柱13和右导柱14分别与下模座2上的螺纹孔Ⅰ28和螺纹孔Ⅱ29连接。The left guide post 13 and the right guide post 14 are respectively connected with the threaded hole I28 and the threaded hole II29 on the lower mold base 2 .
本发明所述的钢管端部倒角加工用夹具,在对钢管端部进行倒角处理时,先将下模座通过突出块与基座连接,这样即实现了对下模座的固定,然后,将左导柱13和右导柱14分别与下模座2上的螺纹孔Ⅰ28和螺纹孔Ⅱ29连接,将上模座1通过左套孔15和右套孔16分别套装在左导柱13和右导柱14上,再将顶块20与上模块1连接,然后将板件17与左导柱13和右导柱14连接,驱动部件18固定安装在板件17上,驱动部件18与控制电源19连接。这时,将夹模的管体部穿过模孔,而夹模的上本体部7和下本体部8分别与上模座1和下模座2连接,选择的夹模的管体部的直径尺寸与要加工的钢管管径配套。In the jig for processing the chamfering of the end of the steel pipe according to the present invention, when the end of the steel pipe is chamfered, the lower mold base is first connected with the base through the protruding block, thus realizing the fixing of the lower mold base, and then , connect the left guide post 13 and the right guide post 14 with the threaded hole I28 and the threaded hole II29 on the lower die base 2 respectively, and set the upper die base 1 on the left guide post 13 through the left bushing hole 15 and the right bushing hole 16 respectively and the right guide post 14, then the top block 20 is connected with the upper module 1, and then the plate 17 is connected with the left guide post 13 and the right guide post 14, and the driving part 18 is fixedly installed on the plate part 17, and the driving part 18 is connected with the right guide post 14. Control power supply 19 is connected. At this time, the pipe body of the clamping mold is passed through the die hole, and the upper body part 7 and the lower body part 8 of the clamping mold are respectively connected with the upper mold base 1 and the lower mold base 2. The diameter size is matched with the diameter of the steel pipe to be processed.
完成上述步骤后,即可开始对钢管12进行夹紧,夹紧时,先将钢管12套装到夹模3的管径部11上,然后通过开关27操控控制电源19,控制电源19控制驱动部件18工作,驱动部件18的顶杆22向外伸出,顶杆22顶动顶块20,从而驱动上模座1向靠近下模座2的方向移动,这样,上模座1上的凹部Ⅰ4与下模座2上的凹部Ⅱ5组成的圆形的模孔的直径逐渐缩小,并最终将套装在管径部11上的钢管12夹紧,此时即完成了对需要进行端部倒角处理的钢管12的夹紧工作,从而便于操作人员对所述的钢管12进行端部的倒角处理。After the above steps are completed, the steel pipe 12 can be clamped. When clamping, the steel pipe 12 is first set on the pipe diameter part 11 of the clamping mold 3, and then the control power supply 19 is controlled by the switch 27, and the control power supply 19 controls the driving parts. 18 works, the ejector rod 22 of the driving part 18 protrudes outward, and the ejector rod 22 pushes the ejector block 20, thereby driving the upper die base 1 to move in the direction close to the lower die base 2, so that the concave part I4 on the upper die base 1 The diameter of the circular die hole formed with the concave part II5 on the lower die base 2 is gradually reduced, and finally the steel pipe 12 fitted on the pipe diameter part 11 is clamped. At this time, the end chamfering treatment is completed. The clamping work of the steel pipe 12 is convenient for the operator to chamfer the end of the steel pipe 12.
本发明的钢管端部倒角加工用夹具,通过上模座、下模座及夹模的配合,能够对钢管进行夹紧,从而能够方便对钢管端部进行倒角处理,采用本发明的夹具,在对不同管径的钢管进行处理前,只需要更换具有不同尺寸的管径部的夹模即可,从而使得本发明的夹具结构简单,能够方便、稳定地对不同管径的钢管进行加紧,从而方便对钢管端部进行倒角处理。The clamp for chamfering the end of the steel pipe of the present invention can clamp the steel pipe through the cooperation of the upper mold base, the lower mold base and the clamping die, so that the end of the steel pipe can be chamfered conveniently. , before processing steel pipes with different diameters, it is only necessary to replace the clamping molds with different diameters, so that the fixture structure of the present invention is simple, and can conveniently and stably tighten steel pipes with different diameters , so that it is convenient to chamfer the end of the steel pipe.
上面结合附图对本发明进行了示例性的描述,显然本发明具体的实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进将本发明的构思和技术方案直接应用于其他场合的,均在本发明的保护范围内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited by the above-mentioned manner, as long as various improvements are adopted in the method concept and technical solutions of the present invention, or the present invention is converted without improvement. The ideas and technical solutions of the invention that are directly applied to other occasions are within the protection scope of the present invention.
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| CN201210297144.9A CN102806478B (en) | 2012-08-20 | 2012-08-20 | A kind of steel tube end part chamfer machining fixture |
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| CN201210297144.9A CN102806478B (en) | 2012-08-20 | 2012-08-20 | A kind of steel tube end part chamfer machining fixture |
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| CN105388065A (en) * | 2015-11-26 | 2016-03-09 | 中国航空工业集团公司北京航空材料研究院 | Convenient-to-clamp pipe circumferential tensile test device |
| CN107363590A (en) * | 2017-09-01 | 2017-11-21 | 苏州卓润精密模具有限公司 | Multi-functional tube-shaped fixes processing unit (plant) |
| CN109442134A (en) * | 2018-12-21 | 2019-03-08 | 核动力运行研究所 | Clamp Method and kit for for instrument piping with pressure sealing |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5722147A (en) * | 1996-12-30 | 1998-03-03 | Dana Corporation | Apparatus for press fitting an end fitting onto a hollow tube |
| CN201366550Y (en) * | 2008-12-31 | 2009-12-23 | 江苏合丰机械制造有限公司 | Clamping device |
| CN201988972U (en) * | 2011-04-02 | 2011-09-28 | 苏州市职业大学 | Turning fixture of thin-wall sleeve |
| CN102310335A (en) * | 2011-08-02 | 2012-01-11 | 宁波金美亚集团池州钢管制造有限公司 | Chamfering device of steel tube |
| CN102581759A (en) * | 2012-03-13 | 2012-07-18 | 苏州市福迈精密机械有限公司 | Thin wall processing fixture |
| CN202804698U (en) * | 2012-08-20 | 2013-03-20 | 芜湖通和汽车管路系统有限公司 | Clamp for steel tube end portion chamfering machining |
-
2012
- 2012-08-20 CN CN201210297144.9A patent/CN102806478B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN102806478A (en) | 2012-12-05 |
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Address after: 241009 Hengshan Road economic and Technological Development Zone, Anhui, No. 26, Applicant after: WUHU TONGHE AUTOMOBILE FLUID SYSTEM CO., LTD. Address before: 241009 Hengshan Road economic and Technological Development Zone, Anhui, No. 26, Applicant before: Wuhu Tonhe Automobile Fluid System Co., Ltd. |
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