CN102797046A - Device and method for replacing croisures - Google Patents
Device and method for replacing croisures Download PDFInfo
- Publication number
- CN102797046A CN102797046A CN2012102721284A CN201210272128A CN102797046A CN 102797046 A CN102797046 A CN 102797046A CN 2012102721284 A CN2012102721284 A CN 2012102721284A CN 201210272128 A CN201210272128 A CN 201210272128A CN 102797046 A CN102797046 A CN 102797046A
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- traveller
- strand
- crosisure
- sth
- silk
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- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000000694 effects Effects 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 10
- 239000002131 composite material Substances 0.000 claims description 6
- 229920001971 elastomer Polymers 0.000 claims description 4
- 229920003225 polyurethane elastomer Polymers 0.000 claims description 4
- 229920002379 silicone rubber Polymers 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Images
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- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a device and a method for replacing croisures. A motor is adopted to drive a driving disc to rotate at high speed through a rotating rod, and to drive a silk guide ring fixed at one end of a rocking rod to swing through the effects of a connecting rod and the rocking rod. Strand silk enters a lower silk guide hook through a filament collection device, then clings to a quasi-twisting disk penetrates through the silk guide ring fixed at one end of the rocking rod in a way clinging to a similar entwisting disc, performs reciprocating sector movement with the silk guide ring, and accomplishes the effect similar to the effects of the croisures, so that manual sheath entwisting operation and croisures are canceled during the reeling process, reeling without the croisures is realized, and the labor productivity and the raw silk quality are improved.
Description
Technical field
The present invention relates to a kind of filature device and method, relate in particular to a kind of mechanical twisting apparatus and method of alternative crosisure.
Background technology
In silk reeling process; The thread silk of thread spoiled cocoon can't directly be wound on little
through after the collection thread device in the filature.Because silk each other bonding is loose, fail tight obvolvent, such strand is powerful poor, divides easily.Contain large quantity of moisture on the strand, if direct winding shaping not only is difficult for oven dry, influence silk look, and can make the mutual deadlocked formation hard gummed skein sheet of silk gum, strand is difficult for unwinding during rereeling, causes cut-out easily.Therefore, in the filature operation, need form crosisure to the manual sheath of twisting with the fingers.
Silk crowd in the filature has begun to take shape raw silk through revolution fuse and collection thread device.But, through the strand behind revolution fuse and the collection thread device, structure still relatively pine dredge, make the strand obvolvent tight, the improvement of vertical and horizontal cross sectional shape also must lean on the false twisting that adds of crosisure to be used for completion.The role of silk sheath with divergent moisture, strengthening cohesion and remove some of the small hold those.This is owing to pass through the result of two sections strand high speed rotaries, mutual extrusion and frictions of crosisure.When filature, crosisure silk end receives tension force, the raw silk side power that just is squeezed.This extruding force makes this body structure of strand tight, makes the silk gum more even distribution simultaneously, and deadlocked area increases, strengthen cohesive force, has improved the structure that raw silk vertically reaches cross section.
In the modern crafts, when filature, crosisure is by passing through collection thread device strand; Pile warp head pulley, boot pulley utilize strand front and back section itself to twist with the fingers strand each other, draw the cross winding device again and form; Its objective is for the roundness that improves strand, the obvolvent performance that increases strand, disperse moisture.But up to the present, sth. made by twisting sheath both domestic and external all needs workman's manual operations and accomplishes.Though this home built crosisure can satisfy the technological requirement of filature preferably, exist the labour cost height, influence the problems such as automaticity of filature, and twist with the fingers that the workman is tied with lousiness on hand easily in the sheath process; When twisting with the fingers sheath, same operative employee is between different time section or different operation worker, because the difference of degree or qualification firmly, it is different in size crosisure to occur between thread and the thread, loose sheath, hangs phenomenon such as sheath, influences raw silk quality and labor productivity.
Summary of the invention
The objective of the invention is to overcome in the present filature production, the labor productivity that manual sth. made by twisting sheath brings is low, crosisure quality disunity between thread and the thread; Influence problems such as raw silk quality; A kind of twisting apparatus and method of alternative crosisure are provided, can having to meet or exceed the effect of traditional crosisure under the condition of traditional crosisure through these apparatus and method; Realize no crosisure filature, reach the purpose of raising labour productivity and improving raw silk quality.
The objective of the invention is to realize through following technical scheme: a kind of twisting apparatus of alternative crosisure, it comprises: the class sth. made by twisting dish, driving disc spacing pressing, steady pin, connecting rod, dwang and the motor that collect the thread device, descend traveller, upward traveller, guide chase ring, rocking bar, outer wall materials are rubber or its composite; Wherein, One end of said dwang is fixed on the lower surface center of driving disc spacing pressing; The other end of dwang is connected with the output shaft of motor, and an end of connecting rod is installed in driving disc spacing pressing upper surface non-central location by steady pin, and an end of rocking bar is fixed on the axle of type of being positioned at sth. made by twisting dish top; The other end of connecting rod is connected with the other end of rocking bar, and guide chase ring is fixed on this junction; Directly over last traveller and following traveller type of the laying respectively at sth. made by twisting dish with under, collection thread device is positioned at the below of traveller.
Wherein, the height of type sth. made by twisting dish 7 is 3-10cm, and diameter is 5-10cm.The outside wall surface material of class sth. made by twisting dish 7 is rubber and composite thereof, comprises polyurethane rubber and composite thereof, silicon rubber and composite thereof etc.
A kind of method of using the alternative crosisure of said apparatus, it may further comprise the steps:
(1), strand gets into traveller down after collecting the thread device;
(2, through the strand behind the following traveller, type of being close to sth. made by twisting dish outside wall surface is passed the guide chase ring at rocking bar top;
(3), motor drives driving disc spacing pressing through dwang and rotates, and does oscillating motion thereby the effect drive through connecting rod and rocking bar is fixed on the guide chase ring of rocking bar one end; The strand of type of being close to sth. made by twisting dish is done back and forth 45-120 ° covering of the fan motion under the drive of guide chase ring, speed is 30-120 time/minute, and the angle theta of strand and axis is the 15-35 degree;
(4), do covering of the fan post exercise strand and get into to go up traveller, accomplish the effect of similar crosisure, realize no crosisure filature.
The present invention compares with background technology, and the useful effect that has is:
(1) apparatus structure of the present invention is simple, compact, reasonable;
(2) need not the manual sheath of twisting with the fingers,, replace artificial sheath and the traditional crosisure twisted with the fingers, realize no crosisure filature, improved production efficiency through the motion of mechanical device;
(3) reduced heterogeneity in the artificial twisted filament sheath, helped improving the quality;
(4) the obvolvent performance of the roundness of strand, the amount of moisture of dispersing, raw silk etc. can regulate and control through the speed of covering of the fan motion angle size and covering of the fan motion, has improved science and the reasonability in the silk reeling process.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Among the figure: collect thread device 1, strand 2, following traveller 3, go up traveller 4, guide chase ring 5, rocking bar 6, type sth. made by twisting dish 7, driving disc spacing pressing 8, steady pin 9, connecting rod 10, dwang 11, motor 12.
The specific embodiment
The twisting apparatus that the present invention substitutes crosisure comprises: collection thread device 1, down traveller 3, go up traveller 4, guide chase ring 5, rocking bar 6, type sth. made by twisting dish 7, driving disc spacing pressing 8, steady pin 9, connecting rod 10, dwang 11, motor 12.Wherein, One end of dwang 11 is fixed on the lower surface center of driving disc spacing pressing 8; The other end of dwang 11 is connected with the output shaft of motor 12, and an end of connecting rod 10 is installed in driving disc spacing pressing 8 upper surface non-central locations by steady pin 9, and an end of rocking bar 6 is fixed on type of being positioned at sth. made by twisting and coils on the axle of 7 tops; The other end of connecting rod 10 is connected with the other end of rocking bar 6, and guide chase ring 5 is fixed on this junction.Directly over last traveller 4 and following traveller 3 type of the laying respectively at sth. made by twisting dishes 7 with under, collection thread device 1 is positioned at the below of traveller 3; Wherein the outer wall materials of type sth. made by twisting dish 7 is rubber type of material or its composites such as polyurethane rubber, silicon rubber, and the height of type sth. made by twisting dish 7 is 3-10cm, and diameter is 5-10 centimetre.
The course of work of the present invention is following: motor 12 drives driving disc spacing pressings 8 through dwang 11 and does high-speed rotation, and the effect through connecting rod 10 and rocking bar 6 drives the guide chase ring 5 that is fixed on rocking bar 6 one ends and does oscillating motion.Strand gets into traveller 3 down through collection thread device (porcelain eye) 1 back; Through the strand behind the following traveller 3; Pass the guide chase ring 5 that is fixed on rocking bar 6 one ends; The strand of doing covering of the fan motion back and forth along with guide chase ring 5 is accomplished the twisting effect of similar crosisure via last traveller 4; Thereby manual sheath operation and the crosisure twisted with the fingers of cancellation raised labour productivity and raw silk quality in silk reeling process.
A kind of method of utilizing said apparatus to substitute crosisure of the present invention may further comprise the steps:
(A), strand gets into traveller 3 down through collection thread device (porcelain eye) 1 back;
(B), through the strand behind the following traveller 3, type of being close to sth. made by twisting dish 7 passes the guide chase ring 5 at rocking bar 6 tops;
(C), motor 12 drives driving disc spacing pressings 8 through dwang 11 and rotates, the effect through connecting rod 10 and rocking bar 6 drives the guide chase ring 5 that is fixed on rocking bar 6 one ends and does oscillating motion; The strand of type of being close to sth. made by twisting dish 7 is done back and forth 45-120 ° covering of the fan motion, and speed is 30-120 time/minute, and the angle theta of strand and axis is the 15-35 degree;
(D), do covering of the fan post exercise strand and get into to go up traveller 4, accomplish the work of similar crosisure.
Through this method, economize and cut traditional crosisure, realized no crosisure filature.
Below in conjunction with the drawings, do further bright specifically to the preferred specific embodiment of the present invention:
Embodiment 1
Reel silk from cocoons system 20/22D autumn cocoon raw silk, 80 meters/minute of filature linear velocities, average silk cocoon grain number is 7.8, in the silk reeling process; Thread silk under the thread in the silk cocoon gathers together through collection thread device 1 and forms strand 2, through the strand behind the collection thread device 1, through behind the traveller 3 down; Pass the guide chase ring 5 at rocking bar top, rely on the angle theta (30 °) between strand and axis, make strand be close to height 10cm; Diameter is 8 centimetres, and the outside wall surface material is the class sth. made by twisting dish 7 of polyurethane rubber, does 45 ° covering of the fan motion; The speed of covering of the fan motion is 120 times/minute, does covering of the fan post exercise strand and gets into upward traveller 4, accomplishes the effect of similar crosisure.Little
silk sheet of reel silk from cocoons system; A regain 14.2% falls; The obvolvent of the raw silk of reel silk from cocoons system is 106 times; Clean 94 fens, clean 98.5 minutes, roundness is normal, the raw silk index of twisting with the fingers sheath reel silk from cocoons system with routine manual is consistent.
Embodiment 2
Reel silk from cocoons system 27/29D spring cocoon raw silk, 75 meters/minute of filature linear velocities, average silk cocoon grain number is 9.6; In the silk reeling process, the thread silk under the thread in the silk cocoon gathers together through collection thread device 1 and forms strand 2, through the strand behind the collection thread device 1; Behind the traveller 3, pass the guide chase ring 5 at rocking bar top under the process, rely on the angle theta (15 °) between strand and axis; Make strand be close to height 5cm, diameter is that 5 centimetres of outside wall surface materials are the class sth. made by twisting dish 7 of silicon rubber, does 90 ° covering of the fan motion; The speed of covering of the fan motion is 90 times/minute, does covering of the fan post exercise strand and gets into upward traveller 4, accomplishes the work of similar crosisure.Little
silk sheet of reel silk from cocoons system; A regain 16.5% falls; The obvolvent of raw silk 110 times; Clean 93.5 fens, clean 98 minutes, roundness is normal, raw silk quality is a little more than the manual raw silk index of twisting with the fingers sheath reel silk from cocoons system of routine.
Embodiment 3
Reel silk from cocoons system 40/44D spring cocoon raw silk, 70 meters/minute of filature linear velocities, average silk cocoon grain number is 14.2, in the silk reeling process; Thread silk under the thread in the silk cocoon gathers together through collection thread device 1 and forms strand 2, through the strand behind the collection thread device 1, through behind the traveller 3 down; Pass the guide chase ring 5 at rocking bar top, rely on the angle theta (35 °) between strand and axis, make strand be close to height 10cm; Diameter is 8 centimetres, and the outside wall surface material is the class sth. made by twisting dish 7 of silica/compound polyurethane material, does 120 ° covering of the fan motion; The speed of covering of the fan motion is 30 times/minute, does covering of the fan post exercise strand and gets into upward traveller 4, accomplishes the sheath work of twisting with the fingers.Little
silk sheet of reel silk from cocoons system; A regain 16.5% falls; The obvolvent of raw silk 105 times; Clean 94 fens, clean 97 minutes, roundness is normal, the raw silk index of twisting with the fingers sheath reel silk from cocoons system with routine manual is consistent.
The above is merely specific embodiment of the present invention, but architectural feature of the present invention is not limited thereto, and any those skilled in the art is in the field of the invention, and the variation of being done or modify all is encompassed among the claim of the present invention.
Claims (4)
1. the device of an alternative crosisure; It is characterized in that it comprises: collect thread device (1), following traveller (3), go up traveller (4), guide chase ring (5), rocking bar (6), type sth. made by twisting dish (7), driving disc spacing pressing (8), steady pin (9), connecting rod (10), dwang (11) and motor (12) etc.; Wherein, One end of said dwang (11) is fixed on the lower surface center of driving disc spacing pressing (8); The other end of dwang (11) is connected with the output shaft of motor (12), and an end of connecting rod (10) is installed in driving disc spacing pressing (8) upper surface non-central location by steady pin (9), and an end of rocking bar (6) is fixed on the axle of type of being positioned at sth. made by twisting dish (7) top; The other end of connecting rod (10) is connected with the other end of rocking bar (6), and guide chase ring (5) is fixed on this junction; Directly over last traveller (4) and following traveller (3) type of the laying respectively at sth. made by twisting dish (7) with under, collection thread device (1) is positioned at the down below of traveller (3).
2. according to the device of the said alternative crosisure of claim 1, it is characterized in that the outer wall materials of said type of sth. made by twisting dish 7 is rubber type of material or its composites such as polyurethane rubber, silicon rubber.
3. according to the device of the said alternative crosisure of claim 1, it is characterized in that the height of said type of sth. made by twisting dish 7 is 3-10cm, diameter is 5-10 centimetre.
4. an application rights requires the method for the alternative crosisure of 1 said device, it is characterized in that it may further comprise the steps:
(A), strand gets into traveller (3) down through collection thread device (1) back;
(B), through the strand behind the following traveller (3), type of being close to sth. made by twisting dish (7) outside wall surface is passed the guide chase ring (5) at rocking bar (6) top;
(C), motor (12) drives driving disc spacing pressing (8) through dwang (11) and rotates, and does oscillating motion thereby the effect drive through connecting rod (10) and rocking bar (6) is fixed on the guide chase ring (5) of rocking bar (6) one ends; The strand of type of being close to sth. made by twisting dish (7) is done back and forth the covering of the fan motion of 45-120o under the drive of guide chase ring (5), speed is 30-120 time/minute, and the angle theta of strand and axis is the 15-35 degree;
(D), do covering of the fan post exercise strand and get into to go up traveller (4), accomplish the effect of similar crosisure, thereby realize no crosisure filature.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210272128.4A CN102797046B (en) | 2012-07-31 | 2012-07-31 | Device and method for replacing croisures |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210272128.4A CN102797046B (en) | 2012-07-31 | 2012-07-31 | Device and method for replacing croisures |
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| Publication Number | Publication Date |
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| CN102797046A true CN102797046A (en) | 2012-11-28 |
| CN102797046B CN102797046B (en) | 2015-06-17 |
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| CN201210272128.4A Active CN102797046B (en) | 2012-07-31 | 2012-07-31 | Device and method for replacing croisures |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088437A (en) * | 2013-01-18 | 2013-05-08 | 浙江理工大学 | Strand false twisting device and strand false twisting method in silk reeling process |
| CN103233277A (en) * | 2013-03-26 | 2013-08-07 | 浙江理工大学 | Squeezing type wet raw silk gathering method and special device |
| CN103233276A (en) * | 2013-03-26 | 2013-08-07 | 浙江理工大学 | Wet raw silk gathering method and special device |
| CN104480537A (en) * | 2014-11-14 | 2015-04-01 | 安徽省广德新丰丝绸有限公司 | Silkworm cocoon reeling process |
| CN103334161B (en) * | 2013-05-28 | 2015-09-16 | 浙江理工大学 | A kind of belt rubbing method of alternative crosisure and device |
| CN105821485A (en) * | 2016-04-12 | 2016-08-03 | 浙江理工大学 | Croisure-replacing winding type filament false twisting device |
| CN105839198A (en) * | 2016-04-12 | 2016-08-10 | 浙江理工大学 | Winding type extruding and twisting device for silks |
| CN107400931A (en) * | 2017-07-31 | 2017-11-28 | 宾阳县茧丝工贸有限责任公司 | A kind of method that automatic silk reeling machine raw silk strand is twisted automatically |
| CN113862796A (en) * | 2021-11-19 | 2021-12-31 | 浙江理工大学 | Cambered surface friction cocoon silk gathering device and cocoon silk gathering method |
| CN114059176A (en) * | 2021-11-19 | 2022-02-18 | 浙江理工大学 | Cocoon silk gathering device and method for eccentric guide wire |
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| CN1032041A (en) * | 1988-07-02 | 1989-03-29 | 苏州丝绸工学院 | Composite silk of natural silk manufacturing technique and equipment |
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Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103088437A (en) * | 2013-01-18 | 2013-05-08 | 浙江理工大学 | Strand false twisting device and strand false twisting method in silk reeling process |
| CN103088437B (en) * | 2013-01-18 | 2015-07-15 | 浙江理工大学 | Strand false twisting device and strand false twisting method in silk reeling process |
| CN103233277A (en) * | 2013-03-26 | 2013-08-07 | 浙江理工大学 | Squeezing type wet raw silk gathering method and special device |
| CN103233276A (en) * | 2013-03-26 | 2013-08-07 | 浙江理工大学 | Wet raw silk gathering method and special device |
| CN103233277B (en) * | 2013-03-26 | 2015-09-16 | 浙江理工大学 | A kind of hygrometric state raw silk squash type method for congregating and special purpose device |
| CN103233276B (en) * | 2013-03-26 | 2015-09-16 | 浙江理工大学 | A kind of hygrometric state raw silk method for congregating and special purpose device |
| CN103334161B (en) * | 2013-05-28 | 2015-09-16 | 浙江理工大学 | A kind of belt rubbing method of alternative crosisure and device |
| CN104480537A (en) * | 2014-11-14 | 2015-04-01 | 安徽省广德新丰丝绸有限公司 | Silkworm cocoon reeling process |
| CN105821485A (en) * | 2016-04-12 | 2016-08-03 | 浙江理工大学 | Croisure-replacing winding type filament false twisting device |
| CN105839198A (en) * | 2016-04-12 | 2016-08-10 | 浙江理工大学 | Winding type extruding and twisting device for silks |
| CN107400931A (en) * | 2017-07-31 | 2017-11-28 | 宾阳县茧丝工贸有限责任公司 | A kind of method that automatic silk reeling machine raw silk strand is twisted automatically |
| CN107400931B (en) * | 2017-07-31 | 2019-05-14 | 宾阳县茧丝工贸有限责任公司 | A kind of method that automatic silk reeling machine raw silk strand is twisted automatically |
| CN113862796A (en) * | 2021-11-19 | 2021-12-31 | 浙江理工大学 | Cambered surface friction cocoon silk gathering device and cocoon silk gathering method |
| CN114059176A (en) * | 2021-11-19 | 2022-02-18 | 浙江理工大学 | Cocoon silk gathering device and method for eccentric guide wire |
| CN114059176B (en) * | 2021-11-19 | 2023-09-01 | 浙江理工大学 | Cocoon silk gathering device and method for eccentric guide silk |
| CN113862796B (en) * | 2021-11-19 | 2023-09-01 | 浙江理工大学 | Cambered surface friction cocoon silk gathering device and cocoon silk gathering method |
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