CN102794876A - Injection mold for making helical fan - Google Patents
Injection mold for making helical fan Download PDFInfo
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Abstract
本发明公开了一种用于制作螺旋风扇的注塑模具,所述注塑模具包括动模座板、方铁、托板、动模板、定模板、前内模、螺旋型芯、分体式斜轴承、滑块、铲机、斜导柱、水口推板、定模座板、定位环、底针板、面针板、司筒以及司筒针。本发明结构简单,降低了成本,结构上采取滑块和螺旋型芯结构,螺旋型芯依靠分体式斜轴承的转动来达到司筒将塑件产品顶出,使复杂的脱模问题变的简单,保证了产品的质量。
The invention discloses an injection mold for making a spiral fan. The injection mold includes a movable mold seat plate, a square iron, a supporting plate, a movable template, a fixed template, a front inner mold, a spiral core, a split oblique bearing, Slider, shovel, inclined guide column, nozzle push plate, fixed mold seat plate, positioning ring, bottom needle plate, face needle plate, cylinder and cylinder needle. The invention has a simple structure and reduces the cost. The structure adopts a slider and a spiral core structure, and the spiral core relies on the rotation of the split oblique bearing to achieve the ejection of the plastic product by the cylinder, which makes the complex demoulding problem easier. , to ensure the quality of the product.
Description
技术领域 technical field
本发明涉及一种注塑模具,具体地说涉及一种用于制作螺旋风扇的注塑模具。The invention relates to an injection mold, in particular to an injection mold for making a spiral fan.
背景技术 Background technique
螺旋风扇塑件是一个整圈具有螺旋曲线叶片的零件,零件结构较复杂,不易脱模;目前,企业中虽然也有相关的模具进行生产注塑,但是结构很复杂,生产成本很高,而且尺寸精度也难以控制,从而影响了产品的机械强度,容易造成产品质量缺陷。The plastic part of the spiral fan is a part with helical curved blades in the whole circle. The structure of the part is complicated and it is not easy to demold. At present, although there are related molds in the enterprise for production injection molding, the structure is very complicated, the production cost is high, and the dimensional accuracy It is also difficult to control, thereby affecting the mechanical strength of the product and easily causing product quality defects.
发明内容 Contents of the invention
(一)要解决的技术问题(1) Technical problems to be solved
本发明要解决的技术问题是提供一种用于制作螺旋风扇的注塑模具,以克服现有技术中注塑模具存在结构复杂,生产成本高以及质量难以保证的缺陷。The technical problem to be solved by the present invention is to provide an injection mold for making a spiral fan, so as to overcome the defects of complex structure, high production cost and difficult quality assurance in the injection mold in the prior art.
(二)技术方案(2) Technical solutions
为达到上述目的,本发明提供一种用于制作螺旋风扇的注塑模具,所述注塑模具包括动模座板、方铁、托板、动模板、定模板、前内模、螺旋型芯、分体式斜轴承、滑块、铲机、斜导柱、水口推板、定模座板、定位环、底针板、面针板、司筒以及司筒针;In order to achieve the above object, the present invention provides an injection mold for making a spiral fan, the injection mold includes a movable mold seat plate, a square iron, a supporting plate, a movable template, a fixed template, a front inner mold, a spiral core, a One-piece oblique bearing, slider, shovel, oblique guide column, nozzle push plate, fixed mold seat plate, positioning ring, bottom needle plate, face needle plate, cylinder and cylinder needle;
所述动模座板两侧固定连接所述方铁,所述方铁固定连接所述托板,所述托板固定连接所述动模板,所述动模板连接所述定模板,所述托板、定模板上分别设有冷却水道,所述动模板与所述定模板之间形成型腔,所述型腔上设有所述前内模、螺旋型芯、分体式斜轴承、滑块和铲机,所述分体式斜轴承配合于所述螺旋型芯上,所述铲机与所述滑块相配,所述斜导柱固定于所述定模板上并与所述滑块配合,所述铲机固定于所述定模板上,所述定模板上的冷却水道与所述前内模上的冷却水道相通;Both sides of the movable formwork seat plate are fixedly connected to the square iron, the square iron is fixedly connected to the supporting plate, the supporting plate is fixedly connected to the movable formwork, the movable formwork is connected to the fixed formwork, and the support The plate and the fixed template are respectively provided with cooling channels, and a cavity is formed between the movable template and the fixed template, and the cavity is provided with the front inner mold, the spiral core, the split oblique bearing, and the slider and a shovel, the split-type oblique bearing fits on the spiral core, the shovel matches the slider, the slanted guide column is fixed on the fixed template and cooperates with the slider, The shovel is fixed on the fixed template, and the cooling channel on the fixed template communicates with the cooling channel on the front inner mold;
所述定模板连接所述水口推板,所述定模板与水口推板之间形成流道凝料型腔,所述水口推板连接所述定模座板,所述定位环设于所述定模座板上,所述定模座板与所述水口推板之间设有唧嘴、水口钩针和限位螺钉,所述限位螺钉与设于所述动模板、定模板和托板上的拉杆相连,所述方铁的中间设有所述底针板,所述底针板固定有所述面针板,所述面针板上固定有所述司筒,所述司筒穿过所述托板与螺旋型芯连接,所述司筒针固定于所述动模座板上并穿设于所述司筒中。The fixed die plate is connected with the nozzle push plate, and a runner condensate cavity is formed between the fixed die plate and the nozzle push plate, and the nozzle push plate is connected with the fixed die seat plate, and the positioning ring is arranged on the On the fixed mold base plate, there are nozzles, nozzle hooks and limit screws between the fixed mold base plate and the nozzle push plate. The upper pull rod is connected, the bottom needle plate is provided in the middle of the square iron, the bottom needle plate is fixed with the face needle plate, the face needle plate is fixed with the cylinder, and the cylinder is worn through The supporting plate is connected with the spiral core, and the cylinder pin is fixed on the movable mold seat plate and penetrates in the cylinder.
作为优选地,所述注塑模具还包括撑头,所述撑头固定于所述动模座板上并依次穿过所述底针板和面针板与所述动模板连接。Preferably, the injection mold further includes a support head, the support head is fixed on the movable mold seat plate and connected with the movable mold plate through the bottom needle plate and the upper needle plate in sequence.
作为优选地,所述注塑模具还包括第一导向机构,所述第一导向机构包括第一导套和第一导柱;所述第一导柱与所述第一导套相配合,所述第一导套设于所述动模板和定模板中,所述第一导柱连接所述方铁、托板、动模板、定模板、水口推板和定模座板。Preferably, the injection mold further includes a first guide mechanism, the first guide mechanism includes a first guide sleeve and a first guide post; the first guide post cooperates with the first guide sleeve, and the The first guide sleeve is arranged in the movable formwork and the fixed formwork, and the first guide column is connected with the square iron, the support plate, the movable formwork, the fixed formwork, the nozzle push plate and the fixed formwork seat plate.
作为优选地,所述注塑模具还包括第二导向机构,所述第二导向机构包括第二导套和第二导柱;所述第二导套设于所述面针板和底针板上,所述第二导柱设于所述动模座板和托板上并与所述第二导套相配。Preferably, the injection mold further includes a second guide mechanism, the second guide mechanism includes a second guide sleeve and a second guide post; the second guide sleeve is arranged on the face needle plate and the bottom needle plate , the second guide post is arranged on the movable mold seat plate and the supporting plate and matched with the second guide sleeve.
作为优选地,所述注塑模具还包括一个复位弹簧,所述复位弹簧设于所述托板和面针板之间。Preferably, the injection mold further includes a return spring, and the return spring is arranged between the support plate and the needle face plate.
作为优选地,所述注塑模具还包括一个复位杆,所述复位杆固定于所述面针板上并穿设于所述托板中。Preferably, the injection mold further includes a reset rod, and the reset rod is fixed on the needle plate and passes through the support plate.
作为优选地,所述面针板上设有限位柱,该限位柱用于限制所述面针板的移动位置。Preferably, the needle face plate is provided with a limit post, and the limit post is used to limit the moving position of the needle face plate.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明注塑模具结构简单,降低了成本,结构上采取滑块和螺旋型芯结构,螺旋型芯依靠分体式斜轴承的转动来达到司筒将塑件产品顶出,使复杂的脱模问题变的简单,保证了产品的质量。Compared with the prior art, the structure of the injection mold of the present invention is simple, and the cost is reduced. The structure adopts a slider and a spiral core structure, and the spiral core relies on the rotation of the split oblique bearing to achieve the ejection of the plastic product by the cylinder. It simplifies the complex demoulding problem and ensures the quality of the product.
附图说明 Description of drawings
图1是本发明螺旋风扇塑件产品的结构示意图;Fig. 1 is the structural representation of spiral fan plastic part product of the present invention;
图2是本发明用于制作螺旋风扇的注塑模具结构示意图;Fig. 2 is a structural schematic diagram of an injection mold for making a spiral fan in the present invention;
图3是沿图2中B-B线的剖视结构示意图;Fig. 3 is a schematic cross-sectional structure diagram along line B-B in Fig. 2;
图4是沿图2中A-A线的剖视结构示意图。Fig. 4 is a schematic cross-sectional structure diagram along line A-A in Fig. 2 .
附图中:1、动模座板,2、方铁,3、托板,4、动模板,5、定模板,6、前内模,7、螺旋型芯,8、分体式斜轴承,9、滑块,10、铲机,11、斜导柱,12、水口推板,13、定模座板,14、定位环,15、底针板,16、面针板,17、司筒,18、司筒针,19、唧嘴,20、水口钩针,21、限位螺钉,22、拉杆,23、撑头,24、第一导向机构,25、第一导套,26、第一导柱,27、第二导向机构,28、第二导套,29、第二导柱,30、复位弹簧,31、复位杆,32、限位柱,33、定位钉,34、第一分型面PL1,35、第二分型面PL2,36、第三分型面PL3,37、K.O.孔,38、螺旋风扇,39、叶片,40、阶梯孔。In the attached drawings: 1. Moving formwork seat plate, 2. Square iron, 3. Supporting plate, 4. Moving formwork, 5. Fixed formwork, 6. Front inner mold, 7. Spiral core, 8. Split oblique bearing, 9. Slider, 10. Shovel, 11. Inclined guide column, 12. Nozzle push plate, 13. Fixed mold seat plate, 14. Locating ring, 15. Bottom needle plate, 16. Surface needle plate, 17. Secretary tube , 18, cylinder needle, 19, nozzle, 20, spout crochet needle, 21, limit screw, 22, pull rod, 23, support head, 24, first guide mechanism, 25, first guide sleeve, 26, first Guide pillar, 27, the second guide mechanism, 28, the second guide sleeve, 29, the second guide pillar, 30, back-moving spring, 31, reset lever, 32, limit post, 33, positioning nail, 34, the first point Surface PL1, 35, second parting surface PL2, 36, third parting surface PL3, 37, K.O. hole, 38, spiral fan, 39, blade, 40, stepped hole.
具体实施方式 Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
本发明的螺旋风扇塑件产品如图1所示,螺旋风扇38塑件产品是一个整圈具有螺旋曲线叶片39且中间开有阶梯孔40的零件,材料ABS,收缩率0.5%。零件结构较复杂,不易脱模。The spiral fan plastic product of the present invention is shown in Figure 1. The
本发明的用于制作螺旋风扇的注塑模具如图2、3、4所示,所述注塑模具包括动模座板1、方铁2、托板3、动模板4、定模板5、前内模6、螺旋型芯7、分体式斜轴承8、滑块9、铲机10、斜导柱11、水口推板12、定模座板13、定位环14、底针板15、面针板16、司筒17以及司筒针18;The injection mold for making spiral fan of the present invention is shown in Figure 2, 3, 4, and described injection mold comprises movable
所述动模座板1两侧固定连接所述方铁2,所述方铁2固定连接所述托板3,所述托板3固定连接所述动模板4并通过定位钉33精确定位,所述动模板4连接所述定模板5,所述托板3、定模板5上分别设有冷却水道,所述动模板4与所述定模板5之间形成型腔,所述型腔上设有所述前内模6、螺旋型芯7、分体式斜轴承8、滑块9和铲机10,所述分体式斜轴承8配合于所述螺旋型芯7上,所述铲机10与所述滑块9相配,所述斜导柱11固定于所述定模板5上并与所述滑块9配合,所述铲机10固定于所述定模板5上,所述定模板5上的冷却水道与所述前内模6上的冷却水道相通;Both sides of the movable
所述定模板5连接所述水口推板12,所述定模板5与水口推板12之间形成流道凝料型腔,所述水口推板12连接所述定模座板13,所述定位环14设于所述定模座板13上,该定位环14保证了注塑模具的唧嘴19位置和喷嘴位置一致。所述定模座板13与所述水口推板12之间设有唧嘴19、水口钩针20和限位螺钉21,所述限位螺钉21与设于所述动模板4、定模板5和托板3上的拉杆22相连,所述方铁2的中间设有所述底针板15,所述底针板15固定有所述面针板16,所述面针板16上固定有所述司筒17,所述司筒17穿过所述托板3与螺旋型芯7连接,所述司筒针18固定于所述动模座板1上并穿设于所述司筒17中。The
所述注塑模具还包括起支撑作用的撑头23,所述撑头23固定于所述动模座板1上并依次穿过所述底针板15和面针板16与所述动模板4连接。The injection mold also includes a supporting
所述注塑模具还包括第一导向机构24,所述第一导向机构24包括第一导套25和第一导柱26;所述第一导柱26与所述第一导套25相配合,所述第一导套25设于所述动模板4和定模板5中,所述第一导柱26连接所述方铁2、托板3、动模板4、定模板5、水口推板12和定模座板13,该第一导向机构24主要是对动模板4和定模板5的移动起一个导向作用,以便于精准定位。The injection mold also includes a
所述注塑模具还包括第二导向机构27,所述第二导向机构27包括第二导套28和第二导柱29;所述第二导套28设于所述面针板16和底针板15上,所述第二导柱29设于所述动模座板1和托板3上并与所述第二导套28相配。该第二导向机构27主要是对面针板16和底针板15的移动起一个导向作用,以便于精准定位。The injection mold also includes a
所述注塑模具还包括一个复位弹簧30,所述复位弹簧30设于所述托板3和面针板16之间,。The injection mold also includes a
所述注塑模具还包括一个复位杆31,所述复位杆31固定于所述面针板16上并穿设于所述托板3中。The injection mold also includes a
所述面针板16上设有限位柱32,该限位柱32用于限制所述面针板16的移动位置。The
本发明在使用时,将注塑模具固定于注塑机上;注射模具合模,物料经注射、充模、保压以及冷却成型后;注射模具开模,模具的动模在注塑机的作用下向后退,使模具首先在第一分型面PL134处分开,第一分型面PL134分开距离由拉杆22控制,流道凝料在水口钩针20的作用下与塑件分离;接着模具再从第二分型面PL235处分开,第二分型面PL235分开距离由限位螺钉21控制,此时,水口推板12强行将流道凝料推离水口钩针20,实现模具的自动脱浇,至此模具定模部分完成全部分型;模具的动模在注塑机的作用下继续向后退,模具再从第三分型面PL336处分开,即模具的动定模分离,此时,由于斜导柱11、铲机10跟随定模板5向上运动,斜导柱11便拖离滑块9,螺旋风扇38塑件制品受到阻力带动螺旋型芯7绕着分体式轴承8转动,注塑机顶棍再通过K.O.孔37推动底针板15,面针板16带动司筒17,司筒17最终顶出螺旋风扇38塑件制品,模具完成一次注射成型;注射模具合模,合模时,由第一导向机构24和第二导向机构27导向复位合模,准备下一次成型。When the present invention is in use, the injection mold is fixed on the injection molding machine; the injection mold is closed, and after the material is injected, filled, pressure-holding and cooled; Retreat, so that the mold is first separated at the first parting surface PL134, and the separation distance of the first parting surface PL134 is controlled by the
本发明注塑模具结构简单,降低了成本,结构上采取滑块和螺旋型芯结构,螺旋型芯依靠分体式斜轴承的转动来达到司筒将塑件产品顶出,使复杂的脱模问题变的简单,保证了产品的质量。The injection mold of the present invention has a simple structure and reduces the cost. The structure adopts a slider and a spiral core structure, and the spiral core relies on the rotation of the split oblique bearing to achieve the ejection of the plastic product by the cylinder, so that the complicated demoulding problem becomes easier. The simplicity ensures the quality of the product.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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| CN103264478A (en) * | 2013-05-29 | 2013-08-28 | 昆山市润苏物资有限公司 | Four-open type mold |
| CN103507236A (en) * | 2013-10-21 | 2014-01-15 | 北京科技大学 | Injection forming mold for part with lateral inclined planes |
| CN103522503A (en) * | 2013-10-31 | 2014-01-22 | 河南工业职业技术学院 | An injection mold for a dislocation helical hollow propulsion tube |
| CN103878942A (en) * | 2014-04-09 | 2014-06-25 | 昆山金九亿精密金属有限公司 | Connection rod mould |
| CN103991184A (en) * | 2014-05-06 | 2014-08-20 | 昆山市大久电子有限公司 | Mold suitable for demolding workpiece having inclined thread structure |
| CN104015308A (en) * | 2014-06-12 | 2014-09-03 | 西安申韦机电有限公司 | Injection molding system for dust collector cover |
| CN104441481A (en) * | 2014-11-19 | 2015-03-25 | 滁州市精华模具制造有限公司 | Fan injection mold |
| CN104512006A (en) * | 2013-09-30 | 2015-04-15 | 广东合和建筑五金制品有限公司 | A hot runner mold |
| CN105729724A (en) * | 2016-04-13 | 2016-07-06 | 海信(山东)冰箱有限公司 | Injection mold |
| CN106426789A (en) * | 2016-12-09 | 2017-02-22 | 福州大学 | A Die with Double Parting Surface Structure for Stable and Rapid Parting |
| CN106738679A (en) * | 2016-12-20 | 2017-05-31 | 柳州通为机械有限公司 | A kind of automobile front speculum injection mold |
| CN107020726A (en) * | 2017-05-12 | 2017-08-08 | 珠海格力大金精密模具有限公司 | Front Roller Brush Forming Mold |
| CN107283764A (en) * | 2017-07-21 | 2017-10-24 | 宇龙计算机通信科技(深圳)有限公司 | ejecting structure and mould |
| CN110315698A (en) * | 2019-07-05 | 2019-10-11 | 安徽天大模具有限公司 | A kind of rotational forming die assembly |
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| CN202727260U (en) * | 2012-08-08 | 2013-02-13 | 慈溪市盛艺模具有限公司 | Injection mold for manufacturing helical fan |
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| CN1401915A (en) * | 2001-08-23 | 2003-03-12 | Lg电子株式会社 | Turbofan and mold thereof |
| CN202727260U (en) * | 2012-08-08 | 2013-02-13 | 慈溪市盛艺模具有限公司 | Injection mold for manufacturing helical fan |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102950722A (en) * | 2012-11-29 | 2013-03-06 | 中山市利群精密实业有限公司 | A pressure plate structure for protecting through holes of plastic molds |
| CN103171090A (en) * | 2013-04-12 | 2013-06-26 | 昆山腾宇鑫金属制品有限公司 | Die |
| CN103264478A (en) * | 2013-05-29 | 2013-08-28 | 昆山市润苏物资有限公司 | Four-open type mold |
| CN104512006A (en) * | 2013-09-30 | 2015-04-15 | 广东合和建筑五金制品有限公司 | A hot runner mold |
| CN103507236A (en) * | 2013-10-21 | 2014-01-15 | 北京科技大学 | Injection forming mold for part with lateral inclined planes |
| CN103507236B (en) * | 2013-10-21 | 2015-09-09 | 北京科技大学 | An Injection Mold for Parts with Side Bevels |
| CN103522503A (en) * | 2013-10-31 | 2014-01-22 | 河南工业职业技术学院 | An injection mold for a dislocation helical hollow propulsion tube |
| CN103522503B (en) * | 2013-10-31 | 2016-01-27 | 河南工业职业技术学院 | An injection mold for a dislocation helical hollow propulsion tube |
| CN103878942A (en) * | 2014-04-09 | 2014-06-25 | 昆山金九亿精密金属有限公司 | Connection rod mould |
| CN103991184A (en) * | 2014-05-06 | 2014-08-20 | 昆山市大久电子有限公司 | Mold suitable for demolding workpiece having inclined thread structure |
| CN104015308A (en) * | 2014-06-12 | 2014-09-03 | 西安申韦机电有限公司 | Injection molding system for dust collector cover |
| CN104441481A (en) * | 2014-11-19 | 2015-03-25 | 滁州市精华模具制造有限公司 | Fan injection mold |
| CN105729724A (en) * | 2016-04-13 | 2016-07-06 | 海信(山东)冰箱有限公司 | Injection mold |
| CN105729724B (en) * | 2016-04-13 | 2019-04-26 | 海信(山东)冰箱有限公司 | an injection mold |
| CN106426789A (en) * | 2016-12-09 | 2017-02-22 | 福州大学 | A Die with Double Parting Surface Structure for Stable and Rapid Parting |
| CN106738679A (en) * | 2016-12-20 | 2017-05-31 | 柳州通为机械有限公司 | A kind of automobile front speculum injection mold |
| CN107020726A (en) * | 2017-05-12 | 2017-08-08 | 珠海格力大金精密模具有限公司 | Front Roller Brush Forming Mold |
| CN107020726B (en) * | 2017-05-12 | 2022-10-21 | 珠海格力大金精密模具有限公司 | Front rolling brush forming die |
| CN107283764A (en) * | 2017-07-21 | 2017-10-24 | 宇龙计算机通信科技(深圳)有限公司 | ejecting structure and mould |
| CN110315698A (en) * | 2019-07-05 | 2019-10-11 | 安徽天大模具有限公司 | A kind of rotational forming die assembly |
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