CN103522503B - An injection mold for a dislocation helical hollow propulsion tube - Google Patents
An injection mold for a dislocation helical hollow propulsion tube Download PDFInfo
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- CN103522503B CN103522503B CN201310524135.3A CN201310524135A CN103522503B CN 103522503 B CN103522503 B CN 103522503B CN 201310524135 A CN201310524135 A CN 201310524135A CN 103522503 B CN103522503 B CN 103522503B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/36—Moulds having means for locating or centering cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/76—Cores
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
- B29C45/2708—Gates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/32—Moulds having several axially spaced mould cavities, i.e. for making several separated articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/33—Moulds having transversely, e.g. radially, movable mould parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/33—Moulds having transversely, e.g. radially, movable mould parts
- B29C45/332—Mountings or guides therefor; Drives therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/4005—Ejector constructions; Ejector operating mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
- B29C45/2708—Gates
- B29C2045/2712—Serial gates for moulding articles in successively filled serial mould cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/36—Moulds having means for locating or centering cores
- B29C2045/363—Moulds having means for locating or centering cores using a movable core or core part
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/772—Articles characterised by their shape and not otherwise provided for
- B29L2031/7732—Helical
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本发明属于用于加工螺旋形产品的模具技术领域,特别涉及一种错位螺旋线式中空推进管的注塑模具。The invention belongs to the technical field of molds for processing spiral products, and in particular relates to an injection mold for a dislocation helical hollow propulsion tube.
背景技术Background technique
目前,在工业上螺旋推进管的用途广泛,主要应用于自来水工程、石化工业、化学工业、电力工业、农业灌溉,特别在给水、排水,污物处理工程,输泥、料粒转移、海洋打桩管等领域。主要是利用其结构特点实现螺旋推进或导出,将物料从集料斗推送至下一个设备中,常用的有钢结构焊接件和塑料材质的注塑成型件。例如申请号:201320001560.X的专利公开了一种底物清除装置,它包括斜面收集机构和螺旋传送机构,其中所述螺旋传送机构包括套管,所述套管内设置带螺旋片的旋转轴,所述旋转轴由带减速装置的电机驱动。这里选用带螺旋片的旋转轴,即是一种实现螺旋推进的底物脏污的结构,钢结构螺旋推进管在使用过程中,无法应对腐蚀性物质的设备损耗,寿命短、代价高,非常不经济适用,选用塑料注塑成型件,使用寿命长,性能可靠,但是由于其螺旋结构是一个整圈具有螺旋曲线叶片的零件,零件结构较复杂,在模具生产中不易脱模;常规的模具进行生产注塑,结构都很复杂,生产成本很高,而且尺寸精度也难以控制,从而影响了产品的机械强度,容易造成产品质量缺陷。At present, the spiral propulsion tube is widely used in industry, mainly used in water supply engineering, petrochemical industry, chemical industry, electric power industry, agricultural irrigation, especially in water supply, drainage, sewage treatment engineering, mud transportation, material particle transfer, marine piling tube and other fields. It is mainly to use its structural characteristics to realize spiral propulsion or export, and push the material from the collecting hopper to the next equipment. Commonly used steel structure welding parts and plastic injection molding parts. For example, the patent application number: 201320001560.X discloses a substrate removal device, which includes a slope collection mechanism and a screw transmission mechanism, wherein the screw transmission mechanism includes a sleeve, and a rotating shaft with a helical piece is arranged in the sleeve. The rotating shaft is driven by a motor with a reduction gear. Here, the rotating shaft with helical blades is selected, which is a structure that realizes the screw propulsion and the substrate is dirty. During the use of the steel structure spiral propulsion tube, it cannot cope with the equipment loss of corrosive substances, and the service life is short and the cost is high. It is not economical and applicable. Plastic injection molded parts are used, which have a long service life and reliable performance. However, because its helical structure is a part with helical curved blades in the whole circle, the structure of the part is relatively complicated, and it is not easy to demould during mold production; conventional molds In the production of injection molding, the structure is very complicated, the production cost is high, and the dimensional accuracy is difficult to control, which affects the mechanical strength of the product and easily causes product quality defects.
申请号:201210281294.0的中国专利公开了一种用于制作螺旋风扇的注塑模具,所述注塑模具包括动模座板、方铁、托板、动模板、定模板、前内模、螺旋型芯、分体式斜轴承、滑块、铲机、斜导柱、水口推板、定模座板、定位环、底针板、面针板、司筒以及司筒针。上述发明结构上采取滑块和螺旋型芯结构,螺旋型芯依靠分体式斜轴承的转动来达到司筒将塑件产品顶出以解决脱模问题,但是每个螺旋片需要独立的分体式斜轴承,其结构相对仍很复杂,脱模过程也比较繁琐。The Chinese patent application number: 201210281294.0 discloses an injection mold for making a spiral fan. The injection mold includes a movable mold seat plate, a square iron, a supporting plate, a movable template, a fixed template, a front inner mold, a spiral core, Split type oblique bearing, slide block, scraper, oblique guide column, nozzle push plate, fixed mold seat plate, positioning ring, bottom needle plate, face needle plate, cylinder and cylinder needle. The structure of the above-mentioned invention adopts a slider and a spiral core structure. The spiral core relies on the rotation of the split-type oblique bearing to achieve the ejection of the plastic product by the cylinder to solve the demoulding problem, but each spiral piece needs an independent split-type oblique bearing. The structure of the bearing is still relatively complicated, and the demoulding process is also relatively cumbersome.
发明内容Contents of the invention
本发明在于解决上述技术难题,提供一种结构合理、使用方便、性能可靠、脱模便捷的错位螺旋线式中空推进管的注塑模具。The present invention aims to solve the above-mentioned technical problems, and provides an injection mold for a dislocation helical hollow propulsion tube with reasonable structure, convenient use, reliable performance and convenient demoulding.
为实现上述目的,本发明采用的技术方案是:一种错位螺旋线式中空推进管的注塑模具,包括模具底板、压板、两半对合的动模板、定模板、浇注系统、冷却系统和抽芯结构,所述动模板、定模板内分别设置镶块构件,所述镶块构件形成的型腔面上加工有半螺旋结构,所述两个半螺旋结构错置对合,所述型腔面中间插入截面为圆形的型芯,所述型芯一侧设置轴向凹槽,所述抽芯机构连接液压缸,所述模具两侧固定滑块结构,所述液压缸用油缸固定块设置于滑块结构上。In order to achieve the above object, the technical solution adopted by the present invention is: an injection mold for a misplaced helical type hollow propulsion tube, including a mold bottom plate, a pressure plate, a moving template with two halves combined, a fixed template, a pouring system, a cooling system and a pumping system. The core structure, the movable template and the fixed template are respectively provided with insert components, the surface of the cavity formed by the insert components is processed with a half-helical structure, the two half-helical structures are staggered and combined, and the cavity A core with a circular cross section is inserted in the middle of the surface, an axial groove is set on one side of the core, the core pulling mechanism is connected to the hydraulic cylinder, the slider structure is fixed on both sides of the mold, and the hydraulic cylinder uses a cylinder fixing block Set on the slider structure.
所述滑块结构在由滑块托和压条构成的滑槽中限位滑动,所述滑块结构通过滑块托固定块固定在模具两侧,所述滑槽端部设置滑块压块,所述滑块结构设置挤紧块保证导向精度。The slider structure is limited to slide in the chute formed by the slider bracket and the bead, the slider structure is fixed on both sides of the mold through the slider bracket fixing block, and the slider pressing block is arranged at the end of the chute. The slider structure is provided with a squeeze block to ensure guiding accuracy.
所述动模板和定模板的内槽分别设置镶块定位机构。The inner grooves of the movable template and the fixed template are respectively provided with insert positioning mechanisms.
所述镶块定位机构包括所述内槽的相邻两侧设置的可调压紧构件,所述可调压紧构件相对的两侧设置基准平面。The insert positioning mechanism includes adjustable pressing members arranged on adjacent two sides of the inner groove, and reference planes are arranged on opposite sides of the adjustable pressing member.
所述型芯由两部分对合,包括上部长型芯和下部短型芯。The core is combined by two parts, including an upper long core and a lower short core.
所述浇注系统包括主流道、分流道、浇口和冷料穴。The gating system includes a sprue, a runner, a gate and a cold cavity.
所述浇口为设置在定模板镶块构件上的圆形孔口,所述浇口的数量为均布的八个。The gate is a circular hole arranged on the fixed formwork insert component, and the number of the gates is eight evenly distributed.
所述动模板、定模板设置导柱导套结构。The movable template and the fixed template are provided with guide pillar guide sleeve structures.
所述型腔面的分型面垂直两侧分别设置辅助导向块。Auxiliary guide blocks are respectively arranged on the vertical sides of the parting surface of the cavity surface.
所述模具底板和定模板间通过设置支承件形成推件空间,所述推件空间内设置推件杆组,所述推件杆组后部设置推杆固定板,所述推杆固定板底部衬上推件板。A pusher space is formed between the mold bottom plate and the fixed template by setting a supporting member, a pusher rod group is arranged in the pusher space, a pusher fixing plate is arranged at the rear of the pusher rod group, and a pusher fixing plate is arranged at the bottom of the pusher fixing plate. Lining push piece board.
所述主流道部位设置拉料杆和复位杆,所述复位杆数量为至少两个。A pulling rod and a reset rod are arranged at the main channel, and the number of the reset rods is at least two.
所述冷却系统为分别整体加工在动模板、定模板和型腔镶块上的冷却水道。The cooling system is a cooling water channel integrally processed on the movable template, the fixed template and the cavity insert respectively.
所述动模板、定模板设置为一模两腔结构。The movable template and the fixed template are set as a structure with one mold and two cavities.
本发明所述错位螺旋线式中空推进管的注塑模具,为了生产制备结构复杂、加工困难的螺旋推进管产品,在所述两半对合的动模板、定模板内分别设置镶块构件,从生产角度讲节约材料和简化工艺上可以使结构面简化、降低加工和安装难度,并且所述镶块构件可以根据需要更换,适应于不同尺寸和系列产品的生产制备,所述镶块构件形成的型腔两半瓣合,型腔面上加工有半螺旋结构,所述两个半螺旋结构错置对合,形成螺旋推进管的外型面,这里采用错置对合的创造性设计,使得出模变得简单,对合形成的结构使得制备的述螺旋推进管在螺旋面交界处形成一个过渡平面,出模过程中可以大幅度的提高出模成品率,并且制得产品性能优越,推进物体的效率更高。The injection mold of the misplaced helical type hollow propulsion tube of the present invention, in order to produce and prepare the spiral propulsion tube product with complex structure and difficult processing, insert components are respectively arranged in the moving template and the fixed template of the two halves, from From the perspective of production, material saving and process simplification can simplify the structural surface, reduce the difficulty of processing and installation, and the insert member can be replaced as needed, which is suitable for the production and preparation of different sizes and series products. The insert member formed The two halves of the cavity are closed, and a semi-helical structure is processed on the surface of the cavity. The two half-helical structures are staggered and combined to form the outer surface of the spiral propulsion tube. Here, the creative design of the staggered fit is used to make the The mold becomes simple, and the structure formed by inversion makes the prepared spiral propulsion tube form a transition plane at the junction of the helical surfaces, which can greatly improve the yield of the mold during the mold ejection process, and the obtained product has superior performance, and the propulsion object more efficient.
由于所述螺旋推进管是中空结构,在所述型腔中间插入所述型芯,以形成螺旋推进管的内孔,所述型芯一侧设置轴向凹槽,形成内孔的一个键,便于配合使用,所述抽芯机构连接液压缸,为所述型芯动作提供动力,所述液压缸用油缸固定块设置于滑块结构上,所述滑块结构通过滑块托固定块固定在模具两侧,为了保证所述型芯的动作准确和产品质量,所述滑块结构在由滑块托和压条构成滑槽中限位滑动,所述滑槽端部设置滑块压块用来进行路径限位,所述滑块结构设置挤紧块保证导向精度。Since the spiral propulsion tube is a hollow structure, the core is inserted in the middle of the cavity to form the inner hole of the spiral propulsion tube, and an axial groove is arranged on one side of the core to form a key of the inner hole, It is convenient to cooperate with the use. The core pulling mechanism is connected with the hydraulic cylinder to provide power for the core action. The hydraulic cylinder uses a cylinder fixing block to be arranged on the slider structure, and the slider structure is fixed on the slider through the slider holder fixing block. On both sides of the mold, in order to ensure the accuracy of the movement of the core and product quality, the slider structure is limited to slide in the chute formed by the slider bracket and the bead, and the slider pressing block is set at the end of the chute for The path is limited, and the slider structure is provided with a squeeze block to ensure the guiding accuracy.
进一步的,所述动模板和定模板的内槽分别设置镶块定位机构,具体的,所述镶块定位机构包括所述内槽的相邻两侧设置的可调压紧构件,所述可调压紧构件相对的两侧设置基准平面,安装所述镶块结构时以所述基准平面作为安装起始端,逐一安装进去所述镶块结构的各个镶块单元,然后以所述可调压紧构件实现定位和夹紧,保证镶块结构的精确安装,避免了由于加工精度以及安装时积累误差导致镶块单元无法顺利安装,或至少最后一块安装困难,需要外力敲击的问题,因为模具的镶块单元经过这样的操作必然影响模具的精度和正常使用,更加不便的是,敲击进去的镶块单元欲实现互换性更换几乎是不可能的,必然要破坏至少一个镶块单元方可,而本发明设置所述镶块定位机构,可以很好的解决上述问题,安装精准,拆装时只需松开所述可调压紧构件即可方便的对所述镶块单元进行操作,相互之间不会相互影响和干扰,降低了模具的制备和维修成本,提高了一套动、定模具适应于多种类似结构的生产,只需更换其中的镶块单元即可。Further, the inner grooves of the movable template and the fixed template are respectively provided with an insert positioning mechanism, specifically, the insert positioning mechanism includes adjustable pressing members arranged on adjacent two sides of the inner groove, and the adjustable A reference plane is set on the opposite sides of the compression member. When installing the insert structure, the reference plane is used as the installation starting point, and each insert unit of the insert structure is installed one by one, and then the adjustable pressure The tight member realizes positioning and clamping, ensures the precise installation of the insert structure, and avoids the problem that the insert unit cannot be installed smoothly due to machining accuracy and accumulated errors during installation, or at least the last piece is difficult to install and needs to be knocked by external force, because the mold After such operation, the precision and normal use of the mold will inevitably be affected. What’s more inconvenient is that it is almost impossible to replace the knocked-in insert unit interchangeably, and at least one insert unit must be destroyed. Yes, but the present invention is provided with the insert positioning mechanism, which can solve the above problems well, and the installation is precise. When disassembling, it is only necessary to loosen the adjustable pressing member to conveniently operate the insert unit. , will not affect and interfere with each other, reduce the cost of mold preparation and maintenance, and improve the production of a set of moving and fixed molds to adapt to a variety of similar structures, only need to replace the insert unit.
进一步的,由于更多情况下该模具装在卧式注塑机上使用,水平开模时打开两半模仁,所述型芯由两部分对合,分别穿在螺旋推进管的轴向中心位置,所述抽芯结构在垂直于地面方向上抽芯,注塑机下部空间有限,设置下部短型芯,上部空间宽裕,故设置上部长型芯。Further, since the mold is often used on a horizontal injection molding machine, the two halves of the mold core are opened when the mold is opened horizontally, and the core is joined by two parts, which respectively pass through the axial center of the screw propulsion tube , the core-pulling structure is core-pulling in the direction perpendicular to the ground, the lower space of the injection molding machine is limited, the lower short core is set, and the upper space is ample, so the upper long core is set.
所述浇注系统包括主流道、分流道、浇口和冷料穴,在合模状态时,由主流道喷射入液态的热塑料,经过分流道和浇口进入所述型腔内,实现产品的充料和成型,利用冷料穴贮存因两次注射间隔而产生的冷料头以及熔体流动的前锋冷料,以防止熔体冷料进入型腔,所述浇口为设置在动模板、定模板镶块构件上的圆形孔口,所述浇口的数量为均布的八个,多点同时充料,保证注塑过程迅速快捷,且产品质地均匀、性能稳定。The pouring system includes a sprue, a runner, a gate and a cold cavity. When the mold is closed, the liquid thermoplastic is injected from the sprue and enters the cavity through the runner and the gate to realize the product Filling and molding, use the cold material cavity to store the cold material head generated by the interval between two injections and the frontal cold material of the melt flow to prevent the melt cold material from entering the cavity. The gate is set on the movable template, The circular orifice on the fixed formwork insert component, the number of the gates is eight evenly distributed, and multiple points are filled at the same time to ensure that the injection molding process is fast and fast, and the product is uniform in texture and stable in performance.
所述动模板、定模板设置动定模用导柱导套结构,保证开合模具的位置度,所述型腔面的分型面垂直两侧分别设置两个辅助导向块,更加适应了模具本身质量较重、形体较大的特点,提高开合模具的质量,结合使用有利于产品质量控制和模具的使用寿命延长。The movable platen and the fixed platen are provided with a guide post and guide sleeve structure for the movable and fixed mold to ensure the positional accuracy of the mold opening and closing. Two auxiliary guide blocks are respectively arranged on the vertical sides of the parting surface of the cavity surface, which is more suitable for the mold The characteristics of heavy weight and large shape can improve the quality of opening and closing molds, and the combined use is beneficial to product quality control and prolonging the service life of molds.
所述模具底板和定模板间设置支承件形成推件空间,便于所述推件杆组的运动不受阻碍,所述推件空间内设置推件杆组,所述推件杆组后部设置推杆固定板,所述推杆固定板底部衬上推件板,在产品可以完全脱出时,方便注塑机的顶杆机构通过模具底板的顶出孔抵达推件板,推杆做推出动作,顶出制件。A supporting piece is arranged between the mold bottom plate and the fixed template to form a pusher space, so that the movement of the pusher rod group is not hindered. A pusher rod group is arranged in the pusher space, and the rear part of the pusher rod group is arranged The push rod fixing plate, the bottom of the push rod fixing plate is lined with the push piece plate, when the product can be completely pulled out, it is convenient for the ejector mechanism of the injection molding machine to reach the push piece plate through the ejection hole of the mold bottom plate, and the push rod is pushed out. Eject the workpiece.
所述主流道下方设置拉料杆和复位杆,所述复位杆数量为至少两个,模具开模时,主流道凝料在拉料杆的作用下,从浇口套中被拉出,随后推出机构将塑件和凝料一起推出模外,便于出模处理。A pulling rod and a reset rod are arranged under the sprue, and the number of the reset rods is at least two. When the mold is opened, the sprue condensate is pulled out from the sprue sleeve under the action of the pulling rod, and then The push-out mechanism pushes the plastic parts and aggregate out of the mold together, which is convenient for mold-out processing.
所述冷却系统为分别整体加工在动模板、定模板和型腔镶块上的冷却水道,水道内循环供水,控制模具整体温度,使模具整体处于稳定的工作温度,便于降温成型,提高生产效率;所述冷却水道包括均布于所述型腔外的两组,可以提高冷却效率,保证成型质量。The cooling system is a cooling water channel integrally processed on the movable template, the fixed template and the cavity insert. The water supply circulates in the water channel to control the overall temperature of the mold, so that the overall mold is at a stable working temperature, which is convenient for cooling and molding, and improves production efficiency. ; The cooling water channel includes two groups uniformly distributed outside the cavity, which can improve the cooling efficiency and ensure the molding quality.
所述动模板、定模板设置为一模两腔结构,对应的抽芯结构等设计为两组,一次操作完成两件产品的生产制备,这样就可以进一步的提高工作效率近一倍。The movable platen and the fixed platen are set as a mold with two cavities, and the corresponding core-pulling structure is designed as two groups, and the production and preparation of two products can be completed in one operation, so that the work efficiency can be further improved by nearly double.
本发明所述模具的工作过程如下:The working process of the mold of the present invention is as follows:
1、首先,在合模状态时,由主流道喷射入液态的热塑料,经过分流道、浇口进入模腔,保压,冷却,塑料螺管成型;1. First, when the mold is closed, the liquid thermoplastic is injected from the main channel, enters the mold cavity through the runner and the gate, maintains pressure, cools, and the plastic spiral tube is formed;
2、然后,模具两侧的液压缸动作,带动滑块机构抽出模腔内的截面为圆形的型芯;2. Then, the hydraulic cylinders on both sides of the mold act to drive the slider mechanism to pull out the core with a circular cross-section in the mold cavity;
3、接下来,注塑机动模板、定模板打开,模具动定模两部分分离,可以开出所述螺旋推进管的外型面;3. Next, the injection molding motorized template and the fixed template are opened, and the movable and fixed mold parts of the mold are separated, and the outer surface of the screw propulsion tube can be opened;
4、此时,产品可以完全脱出,注塑机的顶杆机构通过模具底板的顶出孔抵达推件板,推件板上的推杆做推出动作,顶出制件;4. At this time, the product can be completely ejected, and the ejector mechanism of the injection molding machine reaches the ejector plate through the ejection hole of the mold bottom plate, and the push rod on the ejector plate performs a push-out action to eject the product;
5、最后,产品取出后,注塑机动模板带着模具动模部分闭合,复位杆让推件杆组退回,模具两侧的液压缸动作,带动滑块机构再插入所述型芯,模具完全闭合,处于合模状态,可以进行下一次注射。5. Finally, after the product is taken out, the injection molding motorized mold plate is partially closed with the movable mold of the mold, and the reset lever allows the push piece lever group to return, and the hydraulic cylinders on both sides of the mold move to drive the slider mechanism to insert the core again, and the mold is completely closed , in the mold clamping state, ready for the next injection.
本发明采用型腔两半瓣合,型腔面上加工有半螺旋结构,创造性地把所述两个半螺旋结构错置对合,形成螺旋推进管的外型面,使得出模简单,对合形成的结构使得制备的产品在螺旋面交界处形成一个过渡平面,大幅度的提高出模成品率,并且制得产品性能优越,推进物体的效率更高。对于所述型芯的运动,通过使所述抽芯机构连接液压缸来提供动力,并且所述液压缸用油缸固定块设置于滑块结构上,所述滑块结构在由滑块托和压条构成滑槽中限位滑动,所述滑槽端部设置滑块压块用来进行路径限位,所述滑块结构设置挤紧块保证导向精度,以此来保证所述型芯的动作准确和产品质量。所述动模板、定模板设置为一模两腔结构,一次操作完成两件产品的生产制备,这样就可以进一步的提高工作效率近一倍,并且注塑口设计合理,制得产品性能优越。本发明结构简单,制造、安装方便,生产效率高,具有很强的推广和使用价值。In the present invention, the two halves of the mold cavity are combined, and a semi-helical structure is processed on the surface of the mold cavity. The two half-helix structures are creatively displaced and combined to form the outer surface of the helical propulsion tube, which makes the mold removal simple and convenient. The structure formed by the combination makes the prepared product form a transition plane at the junction of the helical surfaces, which greatly improves the yield of the mold, and the performance of the obtained product is superior, and the efficiency of pushing the object is higher. For the movement of the core, power is provided by connecting the core pulling mechanism to a hydraulic cylinder, and the hydraulic cylinder uses a cylinder fixing block to be arranged on the slider structure, and the slider structure is formed by the slider support and the bead It constitutes a limit slide in the chute, the end of the chute is provided with a slider block for path limitation, and the structure of the slider is provided with a squeeze block to ensure the guiding accuracy, so as to ensure the accurate movement of the core and product quality. The movable template and the fixed template are set as a mold with two cavities, and the production and preparation of two products can be completed in one operation, so that the work efficiency can be further improved by nearly double, and the design of the injection port is reasonable, and the product has superior performance. The invention has the advantages of simple structure, convenient manufacture and installation, high production efficiency and strong popularization and use value.
附图说明Description of drawings
下面结合附图对本发明做进一步的说明:Below in conjunction with accompanying drawing, the present invention will be further described:
图1是本发明一种结构示意图;Fig. 1 is a kind of structural representation of the present invention;
图2是本发明一种局部半剖结构示意图;Fig. 2 is a kind of partial semi-sectional structure schematic diagram of the present invention;
图3是本发明冷却系统的一种结构示意图;Fig. 3 is a kind of structural representation of cooling system of the present invention;
图4是本发明实施例四中镶块定位机构的一种结构示意图;Fig. 4 is a schematic structural view of an insert positioning mechanism in Embodiment 4 of the present invention;
图5是本发明实施例四中镶块定位机构的另一种结构示意图;Fig. 5 is another structural schematic diagram of the insert positioning mechanism in the fourth embodiment of the present invention;
图6是本发明产品样图。Fig. 6 is a sample diagram of the product of the present invention.
具体实施方式detailed description
具体实施例一Specific embodiment one
如图1、图2和图3所示,一种错位螺旋线式中空推进管的注塑模具,包括模具底板1、压板2、两半对合的动模板3、定模板4、浇注系统5、冷却系统6和抽芯机构9,所述动模板3、定模板4内分别设置镶块构件7,所述镶块构件7形成的型腔面上加工有半螺旋结构8,所述两个半螺旋结构8错置对合,所述型腔面中间插入截面为圆形的型芯10,所述型芯10一侧设置轴向凹槽,所述抽芯机构9连接液压缸11,模具两侧固定滑块结构12,所述液压缸11通过油缸固定块设置于滑块结构12上。As shown in Fig. 1, Fig. 2 and Fig. 3, an injection mold for a dislocation helical hollow propulsion tube includes a mold bottom plate 1, a pressure plate 2, a moving template 3 with two halves combined, a fixed template 4, a pouring system 5, Cooling system 6 and core-pulling mechanism 9, the movable template 3 and the fixed template 4 are respectively provided with insert components 7, and the cavity surface formed by the insert components 7 is processed with a half helical structure 8, and the two half The helical structure 8 is misplaced and combined, and a core 10 with a circular cross-section is inserted in the middle of the cavity surface. An axial groove is arranged on one side of the core 10. The core pulling mechanism 9 is connected to a hydraulic cylinder 11. Both sides of the mold The slider structure 12 is fixed on the side, and the hydraulic cylinder 11 is arranged on the slider structure 12 through the oil cylinder fixing block.
所述滑块结构12在由滑块托和压条构成的滑槽中限位滑动,所述滑块结构12通过滑块托固定块固定在模具两侧,所述滑槽端部设置滑块压块,所述滑块结构12设置挤紧块保证导向精度。The slider structure 12 is limited to slide in the chute formed by the slider bracket and the bead, the slider structure 12 is fixed on both sides of the mold by the slider bracket fixing block, and the slider pressure is set at the end of the chute. block, and the slider structure 12 is provided with a squeeze block to ensure guiding accuracy.
所述型芯10由两部分对合,包括上部长型芯和下部短型芯。The core 10 is combined by two parts, including an upper long core and a lower short core.
所述浇注系统5包括主流道、分流道、浇口和冷料穴。The gating system 5 includes a sprue, a runner, a gate and a cold cavity.
所述浇口为设置在定模板4镶块构件7上的圆形孔口,所述浇口的数量为均布的八个。The gate is a circular hole arranged on the insert member 7 of the fixed formwork 4, and the number of the gates is eight evenly distributed.
所述动模板3、定模板4设置导柱导套结构13。The movable formwork 3 and the fixed formwork 4 are provided with guide pillar guide sleeve structures 13 .
所述型腔面的分型面垂直两侧分别设置辅助导向块14。Auxiliary guide blocks 14 are respectively arranged on the vertical sides of the parting surface of the cavity surface.
所述模具底板1和定模板4间通过设置支承件15形成推件空间,所述推件空间内设置推件杆组16,所述推件杆组16后部设置推杆固定板17,所述推杆固定板17底部衬上推件板18。A pusher space is formed between the mold bottom plate 1 and the fixed template 4 by setting a support member 15, a pusher rod group 16 is arranged in the pusher space, and a pusher fixing plate 17 is arranged at the rear of the pusher rod group 16, so that The bottom of the push rod fixing plate 17 is lined with a push piece plate 18.
所述主流道部位设置拉料杆和复位杆,所述复位杆数量为至少两个。A pulling rod and a reset rod are arranged at the main channel, and the number of the reset rods is at least two.
所述冷却系统6为分别整体加工在动模板3、定模板4和型腔镶块上的冷却水道。The cooling system 6 is a cooling channel integrally processed on the movable template 3, the fixed template 4 and the cavity insert respectively.
所述动模板3、定模板4设置为一模两腔结构。The movable template 3 and the fixed template 4 are configured as a mold with two cavities.
具体实施例二Specific embodiment two
与具体实施例一的区别在于:所述冷却水道包括均布于所述型腔外的两组。The difference from Embodiment 1 is that: the cooling water channels include two groups uniformly distributed outside the cavity.
具体实施例三Specific embodiment three
与具体实施例一的区别在于:所述浇口的数量为均布的四个。The difference from the first embodiment is that the number of gates is four evenly distributed.
具体实施例四Specific embodiment four
与具体实施例一或二或三的区别在于:所述动模板3和定模板4的内槽19分别设置镶块定位机构,所述镶块定位机构包括所述内槽19的相邻两侧设置的可调压紧构件20,所述可调压紧构件20相对的两侧设置基准平面。The difference from Embodiment 1 or 2 or 3 is that: the inner grooves 19 of the movable template 3 and the fixed template 4 are respectively provided with insert positioning mechanisms, and the insert positioning mechanisms include adjacent two sides of the inner groove 19 An adjustable pressing member 20 is provided, and reference planes are set on opposite sides of the adjustable pressing member 20 .
如图4所示,所述可调压紧构件20设置为与板体(即指所述动模板3或定模板4的本体)丝杠螺母副连接的压块结构。As shown in FIG. 4 , the adjustable pressing member 20 is configured as a briquetting structure connected with a lead screw nut pair of the plate body (that is, the body of the movable template 3 or the fixed template 4 ).
具体实施例五Specific embodiment five
与具体实施例四区别在于:如图5所示,所述可调压紧构件20穿设在板体双螺杆螺母连接的压块结构。The difference from Embodiment 4 is that, as shown in FIG. 5 , the adjustable pressing member 20 is pierced through a pressing block structure connected by double-screw nuts on the plate body.
进一步,所述可调压紧构件20或通过液压或气缸推动的压块结构。Further, the adjustable pressing member 20 is a press block structure driven by hydraulic pressure or cylinder.
上述实施例中,本发明所述错位螺旋线式中空推进管的注塑模具,为了生产制备结构复杂、加工困难的螺旋推进管产品,在所述两半对合的动模板、定模板内分别设置镶块构件,从生产角度讲节约材料和简化工艺上可以使结构面简化、降低加工和安装难度,并且所述镶块构件可以根据需要更换,适应于不同尺寸和系列产品的生产制备,所述镶块构件形成的型腔两半瓣合,型腔面上加工有半螺旋结构,所述两个半螺旋结构错置对合,形成螺旋推进管的外型面,如图6所示产品样图,这里采用错置对合的创造性设计,使得出模变得简单,对合形成的结构使得制备的述螺旋推进管在螺旋面交界处形成一个过渡平面,出模过程中可以大幅度的提高出模成品率,并且制得产品性能优越,推进物体的效率更高。In the above-mentioned embodiment, the injection mold of the dislocated helical-line hollow propulsion tube according to the present invention, in order to produce the helical propulsion tube product with complex structure and difficult processing, is respectively set in the movable template and the fixed template of the two halves The insert component can save materials and simplify the process from the production point of view, simplify the structural surface, reduce the difficulty of processing and installation, and the insert component can be replaced as needed, and is suitable for the production and preparation of different sizes and series products. The two halves of the mold cavity formed by the insert member are closed, and a semi-helical structure is processed on the cavity surface. The two half-helix structures are staggered and combined to form the outer surface of the helical propulsion tube, as shown in Figure 6. As shown in the figure, the creative design of dislocation and inversion is adopted here, which makes the mold ejection easier. The structure formed by the inversion makes the prepared spiral propulsion tube form a transition plane at the junction of the helical surfaces, which can greatly improve the mold ejection process. The yield of the mold is improved, and the performance of the manufactured product is superior, and the efficiency of pushing the object is higher.
由于所述螺旋推进管是中空结构,在所述型腔中间插入所述型芯,以形成螺旋推进管的内孔,所述型芯一侧设置轴向凹槽,形成内孔的一个键,便于配合使用,所述抽芯机构连接液压缸,为所述型芯动作提供动力,所述液压缸用油缸固定块设置于滑块结构上,所述滑块结构通过滑块托固定块固定在模具两侧,为了保证所述型芯的动作准确和产品质量,所述滑块结构在由滑块托和压条构成滑槽中限位滑动,所述滑槽端部设置滑块压块用来进行路径限位,所述滑块结构设置挤紧块保证导向精度。Since the spiral propulsion tube is a hollow structure, the core is inserted in the middle of the cavity to form the inner hole of the spiral propulsion tube, and an axial groove is arranged on one side of the core to form a key of the inner hole, It is convenient to cooperate with the use. The core pulling mechanism is connected with the hydraulic cylinder to provide power for the core action. The hydraulic cylinder uses a cylinder fixing block to be arranged on the slider structure, and the slider structure is fixed on the slider through the slider holder fixing block. On both sides of the mold, in order to ensure the accuracy of the movement of the core and product quality, the slider structure is limited to slide in the chute formed by the slider bracket and the bead, and the slider pressing block is set at the end of the chute for The path is limited, and the slider structure is provided with a squeeze block to ensure the guiding accuracy.
进一步的,所述动模板和定模板的内槽分别设置镶块定位机构,具体的,所述镶块定位机构包括所述内槽的相邻两侧设置的可调压紧构件,所述可调压紧构件相对的两侧设置基准平面,安装所述镶块结构时以所述基准平面作为安装起始端,逐一安装进去所述镶块结构的各个镶块单元,然后以所述可调压紧构件实现定位和夹紧,保证镶块结构的精确安装,避免了由于加工精度以及安装时积累误差导致镶块单元无法顺利安装,或至少最后一块安装困难,需要外力敲击的问题,因为模具的镶块单元经过这样的操作必然影响模具的精度和正常使用,更加不便的是,敲击进去的镶块单元欲实现互换性更换几乎是不可能的,必然要破坏至少一个镶块单元方可,而本发明设置所述镶块定位机构,可以很好的解决上述问题,安装精准,拆装时只需松开所述可调压紧构件即可方便的对所述镶块单元进行操作,相互之间不会相互影响和干扰,降低了模具的制备和维修成本,提高了一套动、定模具适应于多种类似结构的生产,只需更换其中的镶块单元即可。Further, the inner grooves of the movable template and the fixed template are respectively provided with an insert positioning mechanism, specifically, the insert positioning mechanism includes adjustable pressing members arranged on adjacent two sides of the inner groove, and the adjustable A reference plane is set on the opposite sides of the compression member. When installing the insert structure, the reference plane is used as the installation starting point, and each insert unit of the insert structure is installed one by one, and then the adjustable pressure The tight member realizes positioning and clamping, ensures the precise installation of the insert structure, and avoids the problem that the insert unit cannot be installed smoothly due to machining accuracy and accumulated errors during installation, or at least the last piece is difficult to install and needs to be knocked by external force, because the mold After such operation, the precision and normal use of the mold will inevitably be affected. What’s more inconvenient is that it is almost impossible to replace the knocked-in insert unit interchangeably, and at least one insert unit must be destroyed. Yes, but the present invention is provided with the insert positioning mechanism, which can solve the above problems well, and the installation is precise. When disassembling, it is only necessary to loosen the adjustable pressing member to conveniently operate the insert unit. , will not affect and interfere with each other, reduce the cost of mold preparation and maintenance, and improve the production of a set of moving and fixed molds to adapt to a variety of similar structures, only need to replace the insert unit.
进一步的,由于更多情况下该模具装在卧式注塑机上使用,水平开模时打开两半模仁,所述型芯由两部分对合,分别穿在螺旋推进管的轴向中心位置,所述抽芯结构在垂直于地面方向上抽芯,注塑机下部空间有限,设置下部短型芯,上部空间宽裕,故设置上部长型芯。Further, since the mold is often used on a horizontal injection molding machine, the two halves of the mold core are opened when the mold is opened horizontally, and the core is joined by two parts, which respectively pass through the axial center of the screw propulsion tube , the core-pulling structure is core-pulling in the direction perpendicular to the ground, the lower space of the injection molding machine is limited, the lower short core is set, and the upper space is ample, so the upper long core is set.
所述浇注系统包括主流道、分流道、浇口和冷料穴,在合模状态时,由主流道喷射入液态的热塑料,经过分流道和浇口进入所述型腔内,实现产品的充料和成型,利用冷料穴贮存因两次注射间隔而产生的冷料头以及熔体流动的前锋冷料,以防止熔体冷料进入型腔,所述浇口为设置在动模板、定模板镶块构件上的圆形孔口,所述浇口的数量为均布的八个,多点同时充料,保证注塑过程迅速快捷,且产品质地均匀、性能稳定。The pouring system includes a sprue, a runner, a gate and a cold cavity. When the mold is closed, the liquid thermoplastic is injected from the sprue and enters the cavity through the runner and the gate to realize the product Filling and molding, use the cold material cavity to store the cold material head generated by the interval between two injections and the frontal cold material of the melt flow to prevent the melt cold material from entering the cavity. The gate is set on the movable template, The circular orifice on the fixed formwork insert component, the number of the gates is eight evenly distributed, and multiple points are filled at the same time to ensure that the injection molding process is fast and fast, and the product is uniform in texture and stable in performance.
所述动模板、定模板设置动定模用导柱导套结构,保证开合模具的位置度,所述型腔面的分型面垂直两侧分别设置两个辅助导向块,更加适应了模具本身质量较重、形体较大的特点,提高开合模具的质量,结合使用有利于产品质量控制和模具的使用寿命延长。The movable platen and the fixed platen are provided with a guide post and guide sleeve structure for the movable and fixed mold to ensure the positional accuracy of the mold opening and closing. Two auxiliary guide blocks are respectively arranged on the vertical sides of the parting surface of the cavity surface, which is more suitable for the mold The characteristics of heavy weight and large shape can improve the quality of opening and closing molds, and the combined use is beneficial to product quality control and prolonging the service life of molds.
所述模具底板和定模板间设置支承件形成推件空间,便于所述推件杆组的运动不受阻碍,所述推件空间内设置推件杆组,所述推件杆组后部设置推杆固定板,所述推杆固定板底部衬上推件板,在产品可以完全脱出时,方便注塑机的顶杆机构通过模具底板的顶出孔抵达推件板,推杆做推出动作,顶出制件。A supporting piece is arranged between the mold bottom plate and the fixed template to form a pusher space, so that the movement of the pusher rod group is not hindered. A pusher rod group is arranged in the pusher space, and the rear part of the pusher rod group is arranged The push rod fixing plate, the bottom of the push rod fixing plate is lined with the push piece plate, when the product can be completely pulled out, it is convenient for the ejector mechanism of the injection molding machine to reach the push piece plate through the ejection hole of the mold bottom plate, and the push rod is pushed out. Eject the workpiece.
所述主流道下方设置拉料杆和复位杆,所述复位杆数量为至少两个,模具开模时,主流道凝料在拉料杆的作用下,从浇口套中被拉出,随后推出机构将塑件和凝料一起推出模外,便于出模处理。A pulling rod and a reset rod are arranged under the sprue, and the number of the reset rods is at least two. When the mold is opened, the sprue condensate is pulled out from the sprue sleeve under the action of the pulling rod, and then The push-out mechanism pushes the plastic parts and aggregate out of the mold together, which is convenient for mold-out processing.
所述冷却系统为分别整体加工在动模板、定模板和型腔镶块上的冷却水道,水道内循环供水,控制模具整体温度,使模具整体处于稳定的工作温度,便于降温成型,提高生产效率;所述冷却水道包括均布于所述型腔外的两组,可以提高冷却效率,保证成型质量。The cooling system is a cooling water channel integrally processed on the movable template, the fixed template and the cavity insert. The water supply circulates in the water channel to control the overall temperature of the mold, so that the overall mold is at a stable working temperature, which is convenient for cooling and molding, and improves production efficiency. ; The cooling water channel includes two groups uniformly distributed outside the cavity, which can improve the cooling efficiency and ensure the molding quality.
所述动模板、定模板设置为一模两腔结构,对应的抽芯结构等设计为两组,一次操作完成两件产品的生产制备,这样就可以进一步的提高工作效率近一倍。The movable platen and the fixed platen are set as a mold with two cavities, and the corresponding core-pulling structure is designed as two groups, and the production and preparation of two products can be completed in one operation, so that the work efficiency can be further improved by nearly double.
本发明所述模具的工作过程如下:The working process of the mold of the present invention is as follows:
1、首先,在合模状态时,由主流道喷射入液态的热塑料,经过分流道、浇口进入模腔,保压,冷却,塑料螺管成型;1. First, when the mold is closed, the liquid thermoplastic is injected from the main channel, enters the mold cavity through the runner and the gate, maintains pressure, cools, and the plastic spiral tube is formed;
2、然后,模具两侧的液压缸动作,带动滑块机构抽出模腔内的截面为圆形的型芯;2. Then, the hydraulic cylinders on both sides of the mold act to drive the slider mechanism to pull out the core with a circular cross-section in the mold cavity;
3、接下来,注塑机动模板、定模板打开,模具动定模两部分分离,可以开出所述螺旋推进管的外型面;3. Next, the injection molding motorized template and the fixed template are opened, and the movable and fixed mold parts of the mold are separated, and the outer surface of the screw propulsion tube can be opened;
4、此时,产品可以完全脱出,注塑机的顶杆机构通过模具底板的顶出孔抵达推件板,推件板上的推杆做推出动作,顶出制件;4. At this time, the product can be completely ejected, and the ejector mechanism of the injection molding machine reaches the ejector plate through the ejection hole of the mold bottom plate, and the push rod on the ejector plate performs a push-out action to eject the product;
5、最后,产品取出后,注塑机动模板带着模具动模部分闭合,复位杆让推件杆组退回,模具两侧的液压缸动作,带动滑块机构再插入所述型芯,模具完全闭合,处于合模状态,可以进行下一次注射。5. Finally, after the product is taken out, the injection molding motorized mold plate is partially closed with the movable mold of the mold, and the reset lever allows the push piece lever group to return, and the hydraulic cylinders on both sides of the mold move to drive the slider mechanism to insert the core again, and the mold is completely closed , in the mold clamping state, ready for the next injection.
本发明采用型腔两半瓣合,型腔面上加工有半螺旋结构,创造性地把所述两个半螺旋结构错置对合,形成螺旋推进管的外型面,使得出模简单,对合形成的结构使得制备的产品在螺旋面交界处形成一个过渡平面,大幅度的提高出模成品率,并且制得产品性能优越,推进物体的效率更高。对于所述型芯的运动,通过使所述抽芯机构连接液压缸来提供动力,并且所述液压缸用油缸固定块设置于滑块结构上,所述滑块结构在由滑块托和压条构成滑槽中限位滑动,所述滑槽端部设置滑块压块用来进行路径限位,所述滑块结构设置挤紧块保证导向精度,以此来保证所述型芯的动作准确和产品质量。所述动模板、定模板设置为一模两腔结构,一次操作完成两件产品的生产制备,这样就可以进一步的提高工作效率近一倍,并且注塑口设计合理,制得产品性能优越。本发明结构简单,制造、安装方便,生产效率高,具有很强的推广和使用价值。In the present invention, the two halves of the mold cavity are combined, and a semi-helical structure is processed on the surface of the mold cavity. The two half-helix structures are creatively displaced and combined to form the outer surface of the helical propulsion tube, which makes the mold removal simple and convenient. The structure formed by the combination makes the prepared product form a transition plane at the junction of the helical surfaces, which greatly improves the yield of the mold, and the performance of the obtained product is superior, and the efficiency of pushing the object is higher. For the movement of the core, power is provided by connecting the core pulling mechanism to a hydraulic cylinder, and the hydraulic cylinder uses a cylinder fixing block to be arranged on the slider structure, and the slider structure is formed by the slider support and the bead It constitutes a limit slide in the chute, the end of the chute is provided with a slider block for path limitation, and the structure of the slider is provided with a squeeze block to ensure the guiding accuracy, so as to ensure the accurate movement of the core and product quality. The movable template and the fixed template are set as a mold with two cavities, and the production and preparation of two products can be completed in one operation, so that the work efficiency can be further improved by nearly double, and the design of the injection port is reasonable, and the product has superior performance. The invention has the advantages of simple structure, convenient manufacture and installation, high production efficiency and strong popularization and use value.
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| CN107825677A (en) * | 2017-12-04 | 2018-03-23 | 凌卫康 | A kind of screw-type extrusion temperature control mould |
| CN109849276B (en) * | 2019-02-26 | 2021-05-18 | 宁波喆昊模具有限公司 | High-pressure probe precision injection molding die applied to X-ray equipment |
| CN110315710B (en) * | 2019-07-24 | 2024-04-16 | 常州星宇车灯股份有限公司 | Ejector sleeve ejection device |
| CN110614749A (en) * | 2019-09-27 | 2019-12-27 | 广东铭利达科技有限公司 | Refinement mould |
| CN113001836A (en) * | 2021-02-08 | 2021-06-22 | 河南工业职业技术学院 | Demoulding stabilizing device |
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| WO1994014593A1 (en) * | 1992-12-25 | 1994-07-07 | Toska Co., Ltd. | Method of molding screws of synthetic resin and apparatus therefor |
| EP0647520A1 (en) * | 1993-09-17 | 1995-04-12 | Kabushiki Kaisha Mold Gijutsu Kenkyusho | Method for fabricating a lead screw made of synthetic resin material and having a core tube therein |
| US6117018A (en) * | 1996-03-18 | 2000-09-12 | Ricoh Company, Ltd. | Elongated shaft member |
| CN102794876A (en) * | 2012-08-08 | 2012-11-28 | 慈溪市盛艺模具有限公司 | Injection mold for making helical fan |
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- 2013-10-31 CN CN201610074530.XA patent/CN105690667A/en not_active Withdrawn
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| WO1994014593A1 (en) * | 1992-12-25 | 1994-07-07 | Toska Co., Ltd. | Method of molding screws of synthetic resin and apparatus therefor |
| EP0647520A1 (en) * | 1993-09-17 | 1995-04-12 | Kabushiki Kaisha Mold Gijutsu Kenkyusho | Method for fabricating a lead screw made of synthetic resin material and having a core tube therein |
| US6117018A (en) * | 1996-03-18 | 2000-09-12 | Ricoh Company, Ltd. | Elongated shaft member |
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