CN102794683B - Processing device for adding anchoring point to rear part of ceramic panel - Google Patents

Processing device for adding anchoring point to rear part of ceramic panel Download PDF

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Publication number
CN102794683B
CN102794683B CN201210310863.XA CN201210310863A CN102794683B CN 102794683 B CN102794683 B CN 102794683B CN 201210310863 A CN201210310863 A CN 201210310863A CN 102794683 B CN102794683 B CN 102794683B
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China
Prior art keywords
ceramic board
anchor point
grinding wheel
process equipment
wheel disc
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CN201210310863.XA
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Chinese (zh)
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CN102794683A (en
Inventor
刘一军
汪庆刚
谢志军
潘炳宇
麦仲铭
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Monalisa Group Co Ltd
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GUANGDONG MONALISA NEW MATERIAL GROUP CO Ltd
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Abstract

The invention relates to a processing device for adding an anchoring point to a rear part of a ceramic panel. The processing device comprises a bracket, a plurality of jacking devices, at least one grinding wheel millstone and a baffle component, wherein the bracket is used for placing the ceramic panel; one part of the ceramic panel is in contact with the bracket; the jacking devices are arranged under the bracket and can cause the bracket to move vertically; the grinding wheel millstone is arranged close to the bracket; the grinding wheel millstone can vertically move so as to be in contact with the part of the ceramic panel which is not in contact with the bracket; and the baffle component is located above the ceramic panel. By using the processing device provided by the invention, the adhesive properties of the ceramic panel and the adhesives, such as cement, can be increased by adding the anchoring point to the rear part of the ceramic panel.

Description

A kind of process equipment increasing anchor point at ceramic board back
Technical field
The present invention relates to a kind of process equipment increasing anchor point in building and ornament materials, particularly a kind of process equipment increasing anchor point at ceramic board back.
Background technology
At present, building inner-outer wall is decorated mainly with dalles such as granite, marble, Ceramic Tiles.These building decorative plates are bondd by cement mortar paving technique and metope using the material of cement or cement as bonding agent.But the bond strength of sheet material and cement is lower when adopting this bonding mode, particularly for the sheet material of large gauge, it is poor in conjunction with reliability, and sheet material easily comes off.
But also can adopt high strength bond agent by these sheet material pavings in metope, but according to high strength bond agent, not only cause construction cost too high because this type of bonding agent is expensive, and this kind of bonding agent is comparatively tight in conjunction with solidification process requirement, is unfavorable for implementing in construction.
Especially for ceramic board, because its water absorption rate is lower than 0.1%, require very high to paving.Particularly large size ceramic sheet material, because its product specification is large, thickness is thin, particularly there is no the large size ceramic sheet material of shading, when using traditional cement mortar paving technique, cannot well large size ceramic sheet material and metope be bonded together, paving effect is bad, easily peels off.And also only can use ceramic adhesive at present.Cause the problems such as paving cost is high, technical difficulty is large thus, greatly hinder the application of large size ceramic sheet material.
In addition, in the open CN1118772A of Chinese patent, disclose the method at high temperature sintered by ceramic anchoring piece at the ceramic board back side, ceramic board and metope reliable connection can be made.And the anchoring piece being bonded in plate back with adhesive is described in the open CN1123869A of Chinese patent.But, in these prior aries, separately must establish anchoring piece at the ceramic board back side, such as, by high temperature sintering or bonding mode, not only complex procedures and also may cause the problems such as ceramic board thickness increase.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of process equipment increasing anchor point at ceramic board back, by increasing the adhesive property that anchor point increases the adhesive such as ceramic board and cement at ceramic board back.
In order to solve the problems of the technologies described above, the invention provides a kind of process equipment increasing anchor point at ceramic board back, comprising: for laying the support of described ceramic board, a part for described ceramic board contacts with described support; Be arranged at multiple liftout attachments that also described support can be made to move up and down below described support; Be adjacent at least one Grinding wheel disc mill of described rack arrangement, described Grinding wheel disc mill can move up and down the part do not contacted with described support contacting described ceramic board; Be positioned at the baffle component above described ceramic board.
Adopt the present invention, the Grinding wheel disc mill being arranged near support can hold out against the back of ceramic board and High Rotation Speed polishing from bottom to up, thus form multiple anchor point at the back of this ceramic board, and the multiple liftout attachments be arranged at below support can make support move from bottom to up, thus be resisted against the baffle component that is positioned at above ceramic board and compress this ceramic board, to prevent ceramic board in bruting process, because local, to apply pressure uneven and cause vibrations or slippage.In this way, anchor point can be increased at the back of ceramic board, thus increase the adhesive property of the adhesive such as ceramic board and cement.
Increase in the process equipment of anchor point at ceramic board back of the present invention, described liftout attachment comprise the ejection part that contacts with the bottom of described support and be connected with the bottom of described ejection part eject cylinder.
According to this configuration, when needs are polished, cylinder ventilation is ejected to this, and then make ejection part move upward with upwardly support, thus the baffle component making support and be positioned at top coordinates and compresses ceramic board, prevent from ceramic board in bruting process because local applying pressure is uneven causing shaking or slippage, and after polishing completes, by cylinder action, ejection part is moved downward, thus original position is got back in support reduction.
Increase in the process equipment of anchor point at ceramic board back of the present invention, described Grinding wheel disc mill drives rotate by being installed on motor below it, and is provided with in the below of described motor the Grinding wheel disc mill that described motor is moved up and down together with Grinding wheel disc mill and ejects cylinder.
According to this configuration, eject cylinder by Grinding wheel disc mill to control the moving up and down of Grinding wheel disc mill motor being provided with Grinding wheel disc mill, when needs are polished, cylinder ventilation is ejected to this Grinding wheel disc mill, Grinding wheel disc mill motor is moved upward together with Grinding wheel disc mill, thus polish on the relevant position at the back of ceramic board, to form anchor point.
Increase at ceramic board back in the process equipment of anchor point of the present invention, the bottom of described Grinding wheel disc mill is provided with flexible layer.
According to this configuration, the contact surface at the back of described Grinding wheel disc mill and described ceramic board automatically can be regulated according to the change in shape at the back of described ceramic board by the setting of this flexible layer, to adapt to the change in shape at the back of described ceramic board.Thus can be polished in the ceramic board back with various shape, process equipment extensive use of the present invention can be made.
Increase at ceramic board back in the process equipment of anchor point of the present invention, described Grinding wheel disc mill is skive mill.
According to this configuration, Grinding wheel disc mill of the present invention adopts skive mill, can have that hardness is high, compression strength is high, wearability is good, grinding tool consumption less, the advantage such as long service life.
Increase at ceramic board back in the process equipment of anchor point of the present invention, described skive mill is selected from 50 order ~ 200 object corrupt split formulations or Ceramic bond formulation skive mill.
Metal anchoring agent diamond wheel because its bond strength is high, good moldability, long service life etc. significantly characteristic and producing be widely applied.And Ceramic bond formulation skive is compared with common corundum, silicon carbide grinding wheel, its grinding force is strong, during grinding, temperature is lower, abrasion of grinding wheel is smaller, can adapt to the effect of various cooling fluid, and during grinding, the shape retention of emery wheel is good, the precision grinding workpiece is high, there is more pore in emery wheel, during grinding, be conducive to chip removal and heat radiation, not easily block, not easily to burn workpiece; The self-sharpening of emery wheel is relatively good, and finishing interlude is long, and finishing is than being easier to.
And the thicker grinding force of usual abrasive material is larger, but abrasive material is too slightly combined loosely with bonding agent again, easily comes off under powerful grinding force effect.Therefore, the present invention is 50 order ~ 200 object corrupt split formulations or Ceramic bond formulation skive mill preferably, not only can obtain good grinding force, and the associativity of itself and bonding agent is excellent.
Increase at ceramic board back in the process equipment of anchor point of the present invention, the grinding depth of described skive mill is 0.1 ~ 0.5mm.
According to this configuration, select the grinding depth of 0.1 ~ 0.5mm, both obviously can not affect properties of product, anchoring condition can be met again.
Increase at ceramic board back in the process equipment of anchor point of the present invention, described support is made up of steel plate.
According to this configuration, the support that steel plate is made reliably can support ceramic board.
Increase at ceramic board back in the process equipment of anchor point of the present invention, be provided with the rubber mat moving up and down the bottom contacting described ceramic board with described support at the periphery of described support.
According to this configuration, this rubber mat by be connected bottom it eject cylinder and move up and down to contact ceramic board along with support, thus auxiliaryly further compress ceramic board.
The process equipment of anchor point of increasing at ceramic board back of the present invention also comprises the supply unit be delivered to by described ceramic board on described support.
According to this configuration, can automatic transport ceramic board, realize this increases the process equipment of anchor point further automation mechanized operation at ceramic board back, save human cost, raise the efficiency.
Increase at ceramic board back in the process equipment of anchor point of the present invention, described supply unit comprises the conveyer belt motor of the conveyer belt being loaded with described ceramic board and the running controlling described conveyer belt.
According to this configuration, the conveying of ceramic board effectively automatically can be controlled.
The process equipment of anchor point of increasing at ceramic board back of the present invention also comprises and is arranged on described conveyer belt side with the roller locator device positioned described ceramic board.
According to this configuration, can limit its position in the course of conveying of ceramic board, prevent ceramic board from departing from the conveyor belt.
The process equipment increasing anchor point at ceramic board back of the present invention also comprises the checkout gear of the position for detecting described ceramic board.
According to this configuration, the position of ceramic board relative to support is detected by checkout gears such as such as electric eyes (or infrared ray location), when detecting that this ceramic board is positioned on support, that rises for support ejects cylinder and Grinding wheel disc mill cylinder successive relay trip, thus starts to carry out polishing operation.
Accompanying drawing explanation
Fig. 1 shows according to the diagrammatic top view increasing the process equipment of anchor point at ceramic board back of the present invention;
Fig. 2 shows the integrally-built top view increasing the process equipment of anchor point at ceramic board back of the present invention;
Fig. 3 shows the side view increasing the process equipment of anchor point at ceramic board back shown in Fig. 2.
Detailed description of the invention
Below in conjunction with accompanying drawing and concrete embodiment, the present invention is further detailed explanation.
Fig. 1 shows according to the diagrammatic top view increasing the process equipment of anchor point at ceramic board back of the present invention.Should increase the process equipment 1 of anchor point at ceramic board back, comprise the support 2 for laying ceramic board, wherein, a part for ceramic board contacts with support 2.Multiple liftout attachments 3 that this support 2 can be made to move up and down are provided with below this support 2.And near this support 2, being provided with at least one Grinding wheel disc mill 4, this Grinding wheel disc mill 4 can move up and down the part do not contacted with support contacting ceramic board.In addition, this process equipment also comprises the baffle component (diagram is omitted) be positioned at above ceramic board.
When this process equipment operates, Grinding wheel disc mill 4 holds out against the back of ceramic board and High Rotation Speed polishing from bottom to up, buffed surface is made to become coarse, thus form multiple anchor point at the back of this ceramic board, and the multiple liftout attachments 3 be arranged at below support 2 can make the support 2 being loaded with ceramic board move from bottom to up, thus the baffle component that this support 2 can be made to be resisted against be positioned at above ceramic board and compress this ceramic board, to prevent ceramic board in bruting process, because local, to apply pressure uneven and cause vibrations or slippage.In this way, anchor point can be increased at the back of ceramic board, thus increase the adhesive property of the adhesive such as ceramic board and cement.Thus, ceramic board and cement-bonded poor performance, paving poor durability, high in cost of production problem is efficiently solved.Particularly for the large size ceramic sheet material lacking shading, effect is more obvious.
Fig. 2 shows the integrally-built top view increasing the process equipment of anchor point at ceramic board back of the present invention.Fig. 3 shows the side view increasing the process equipment of anchor point at ceramic board back shown in Fig. 2.As illustrated in fig. 1 and 2, support 2 can be that width is about the wide sheet material of ceramic board 60%, and it can bear the weight of ceramic board equably.Preferably, support 2 is made up of steel plate, reliably can support ceramic board.In the embodiment shown in Fig. 2, support 2 comprises the smooth steel plate of the wide 500mm of long 1880mm, also some rubber mats can be had at support perimeter, respectively there are four rubber mats 13 on the both sides of the support 2 such as shown in Fig. 2, this rubber mat can move upward to contact ceramic board along with support 2, thus auxiliary compression ceramic board.But the present invention is not limited to this, the size and shape of support can increase the specification of the concrete ceramic board of anchor point and shape as required and change.
In the embodiment shown in Fig. 2, be provided with the Grinding wheel disc mill that six are lined up two rows, but the quantity of Grinding wheel disc mill and position are not limited to this, specification and the shape that can increase the ceramic board of anchor point as required adjust, such as also can be provided with the Grinding wheel disc mill that 4 ~ 10 are lined up two rows, or with multiple Grinding wheel disc mills that other forms arrange.
In addition, the Grinding wheel disc mill in this embodiment is skive mill.But also can select the Grinding wheel disc mill of other types, such as silicon carbide grinding wheel.But select skive mill to have hardness is high, compression strength is high, wearability is good, grinding tool consumption less, the advantage such as long service life.
Preferably, in this embodiment, skive mill is selected from 50 order ~ 200 object corrupt split formulations or Ceramic bond formulation skive mill.This is because metal anchoring agent diamond wheel because its bond strength is high, good moldability, long service life etc. significantly characteristic and producing be widely applied; And Ceramic bond formulation skive is compared with common corundum, silicon carbide grinding wheel, its grinding force is strong, and during grinding, temperature is lower; abrasion of grinding wheel is smaller; can adapt to the effect of various cooling fluid, during grinding, the shape retention of emery wheel is good, and the precision grinding workpiece is high; Have more pore in emery wheel, be conducive to chip removal and heat radiation during grinding, not easily block, not easily to burn workpiece, the self-sharpening of emery wheel is relatively good, and finishing interlude is long, repairs than being easier to.
In addition, the thicker grinding force of usual abrasive material is larger, but abrasive material is too slightly combined loosely with bonding agent again, easily comes off under powerful grinding force effect.Therefore, if select 50 order ~ 200 object corrupt split formulations or Ceramic bond formulation skive mill, then not only good grinding force can be obtained, and while excellent with the associativity of bonding agent.
In this embodiment, the grinding depth adopting skive mill is 0.1 ~ 0.5mm.Select the grinding depth of 0.1 ~ 0.5mm, both obviously can not affect properties of product, anchoring condition can be met again.
Particularly, as Figure 2-3, in this embodiment, the liftout attachment 3 of process equipment increasing anchor point at ceramic board back comprise the ejection part 6 that is positioned at below support 2 and be connected with the bottom of this ejection part 6 to drive this ejection part 6 move up and down eject cylinder 5.When ceramic board is positioned support 2 starts to increase anchor point to this ceramic board back, this is ejected cylinder 5 and is ventilated, makes ejection part 6 increase, thus promote support 2 and rise to compress ceramic board ordinatedly with baffle component.
In addition, for the rubber mat 13 being arranged on support 2 periphery, also eject cylinder (diagram is omitted) by be arranged on below this rubber mat 13 similar and move up and down along with support 2.
Again, in this embodiment, the Grinding wheel disc mill 4 increasing the process equipment of anchor point at ceramic board back is driven by the Grinding wheel disc mill motor 7 being arranged on this Grinding wheel disc mill 4 bottom and rotates, and the below of this Grinding wheel disc mill motor 7 is provided with and ejects cylinder 8 with aforementioned similar Grinding wheel disc mill.When ceramic board is positioned on support 2, and after compressing between support 2 and baffle component, cylinder 8 is ejected to this Grinding wheel disc mill and ventilates, make the Grinding wheel disc mill motor 7 being provided with Grinding wheel disc mill 4 increase, until make Grinding wheel disc mill 4 withstand the bottom of ceramic board.
Further, in this embodiment, be lined with flexible layer in the bottom of Grinding wheel disc mill 4, such as the rubber of one deck flexibility.Hold out against after bottom ceramic board at Grinding wheel disc mill 4, because rubber has certain pliability, thus the contact surface at the back of Grinding wheel disc mill and ceramic board automatically can be regulated according to the change in shape at the back of ceramic board, thus can make can fit tightly bottom Grinding wheel disc mill 4 and ceramic board.
In process equipment of the present invention, ceramic board is by being manually placed on support 2.But further preferably, ceramic board is also delivered on support 2 by devices such as supply units.Such as, in embodiment as shown in Figures 2 and 3, ceramic board 9 is directly placed on support 2 by conveyer belt 10.
Particularly, see such as Fig. 2 and Fig. 3, the course of work increasing the process equipment of anchor point at ceramic board back of this embodiment is described.First, conveyer belt 10 is started by conveyer belt motor 12, ceramic board 9 is fed forward along brick-entering direction from entering brick platform A by conveyer belt 10, in the process of conveying, roller locator device 11 pairs of ceramic boards 9 through being positioned at conveyer belt 10 both sides position, and subsequently this ceramic board 9 are transported to workbench B.
On workbench B, after detecting that ceramic board 9 arrives operating position by checkout gears such as electric eyes (or infrared ray location), conveyer belt 10 decommissions.Now, the cylinder 5 that ejects of liftout attachment 3 is ventilated, makes support 2(comprise rubber mat 13 on the exhaust casing of both sides two) jack-up, ceramic board is tightly clipped between the baffle component on top and lower bracket 2.By electric eye or time-delay mechanism, the control unit of notice Grinding wheel disc mill motor 7, inflates Grinding wheel disc mill cylinder 8, jack-up Grinding wheel disc mill 4, and starts polishing.
Polishing is after the time that timer sets, and Grinding wheel disc mill 4, support 2 decline homing in succession.Conveyer belt 10 restarts, and by conveyer belt 10, ceramic board 9 is outputted on the platform C of rear.
Under the aim not departing from essential characteristic of the present invention, the present invention can be presented as various ways, therefore the embodiment in the present invention is illustrative rather than definitive thereof, be defined by the claims due to scope of the present invention but not limited by description, and drop on the scope that claim defines, or all changes in the full scope of equivalents of its scope defined all are understood to include in detail in the claims.

Claims (13)

1. increase a process equipment for anchor point at ceramic board back, comprising:
For laying the support of the tabular of described ceramic board, a part for described ceramic board contacts with described support;
Be arranged at multiple liftout attachments that also described support can be made to move up and down below described support;
Be adjacent at least one Grinding wheel disc mill of described rack arrangement, described Grinding wheel disc mill can move up and down the part do not contacted with described support contacting described ceramic board;
Be positioned at the baffle component above described ceramic board;
Described support is made to increase to be pressed between described baffle component and described support by described ceramic board by described multiple liftout attachment.
2. according to claim 1ly increase the process equipment of anchor point at ceramic board back, it is characterized in that, described liftout attachment comprise the ejection part that contacts with the bottom of described support and be connected with the bottom of described ejection part eject cylinder.
3. the process equipment increasing anchor point at ceramic board back according to claim 1 and 2, it is characterized in that, described Grinding wheel disc mill drives rotate by being installed on motor below it, and is provided with in the below of described motor the Grinding wheel disc mill that described motor is moved up and down together with Grinding wheel disc mill and ejects cylinder.
4. the process equipment increasing anchor point at ceramic board back according to claim 3, it is characterized in that, the bottom of described Grinding wheel disc mill is provided with flexible layer.
5. the process equipment increasing anchor point at ceramic board back according to claim 1, it is characterized in that, described Grinding wheel disc mill is skive mill.
6. the process equipment increasing anchor point at ceramic board back according to claim 5, it is characterized in that, described skive mill is selected from 50 order ~ 200 object corrupt split formulations or Ceramic bond formulation skive mill.
7. the process equipment increasing anchor point at ceramic board back according to claim 6, it is characterized in that, the grinding depth of described skive mill is 0.1 ~ 0.5mm.
8. the process equipment increasing anchor point at ceramic board back according to claim 1, it is characterized in that, described support is made up of steel plate.
9. the process equipment increasing anchor point at ceramic board back according to claim 1, is characterized in that, be provided with the rubber mat moving up and down the bottom contacting described ceramic board with described support at the periphery of described support.
10. according to claim 1ly increase the process equipment of anchor point at ceramic board back, it is characterized in that, also comprise the supply unit be delivered to by described ceramic board on described support.
11. process equipments increasing anchor point at ceramic board back according to claim 10, it is characterized in that, described supply unit comprises the conveyer belt motor of the conveyer belt being loaded with described ceramic board and the running controlling described conveyer belt.
12. process equipments increasing anchor point at ceramic board back according to claim 11, is characterized in that, also comprise and be arranged on described conveyer belt side with the roller locator device positioned described ceramic board.
13. process equipments increasing anchor point at ceramic board back according to claim 12, is characterized in that, also comprising the checkout gear of the position for detecting described ceramic board.
CN201210310863.XA 2012-08-29 2012-08-29 Processing device for adding anchoring point to rear part of ceramic panel Active CN102794683B (en)

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CN102794683B true CN102794683B (en) 2014-12-24

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104759958B (en) * 2015-04-08 2016-11-30 广东一鼎科技有限公司 A kind of finishing method

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1372119A (en) * 1972-11-24 1974-10-30 Keramik Wtb Veb Grinding apparatus for finishing cermaic products particularly bases of plates and dishes
CN2701818Y (en) * 2003-11-05 2005-05-25 阳程科技股份有限公司 Film pasting device
CN201309108Y (en) * 2008-12-15 2009-09-16 黄春生 Stone slab shifter applied to stone mill
CN201895248U (en) * 2010-06-16 2011-07-13 刘勇富 Back surface grinder for deck plate
CN202317964U (en) * 2011-11-30 2012-07-11 黄春生 Reversing pressing plate conveying device
CN202317897U (en) * 2011-11-04 2012-07-11 黄春生 Back coarse grinding type automatic stone grinding machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1372119A (en) * 1972-11-24 1974-10-30 Keramik Wtb Veb Grinding apparatus for finishing cermaic products particularly bases of plates and dishes
CN2701818Y (en) * 2003-11-05 2005-05-25 阳程科技股份有限公司 Film pasting device
CN201309108Y (en) * 2008-12-15 2009-09-16 黄春生 Stone slab shifter applied to stone mill
CN201895248U (en) * 2010-06-16 2011-07-13 刘勇富 Back surface grinder for deck plate
CN202317897U (en) * 2011-11-04 2012-07-11 黄春生 Back coarse grinding type automatic stone grinding machine
CN202317964U (en) * 2011-11-30 2012-07-11 黄春生 Reversing pressing plate conveying device

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Address after: 528211 Taiping Industrial Zone, Xiqiao Town, Nanhai District, Guangdong, Foshan, China

Patentee after: MONALISA GROUP CO., LTD.

Address before: 528211 Guangdong Foshan Nanhai Xiqiao Light Textile City Industrial Park Guangdong Monalisa New Material Group Co., Ltd.

Patentee before: Guangdong Monalisa New Material Group Co., Ltd.