CN102784831A - Punch forming device for plates with dense blind holes - Google Patents

Punch forming device for plates with dense blind holes Download PDF

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Publication number
CN102784831A
CN102784831A CN2012103251407A CN201210325140A CN102784831A CN 102784831 A CN102784831 A CN 102784831A CN 2012103251407 A CN2012103251407 A CN 2012103251407A CN 201210325140 A CN201210325140 A CN 201210325140A CN 102784831 A CN102784831 A CN 102784831A
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CN
China
Prior art keywords
blind hole
die
punch
forming device
close blind
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2012103251407A
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Chinese (zh)
Inventor
王力
张噶
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chengdu Zhonghong Rail Transit Environmental Protection Industry Co., Ltd.
China Railway Corp
Original Assignee
CHENGDU ZHONGHONG RAIL TRANSIT ENVIRONMENTAL PROTECTION INDUSTRY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by CHENGDU ZHONGHONG RAIL TRANSIT ENVIRONMENTAL PROTECTION INDUSTRY Co Ltd filed Critical CHENGDU ZHONGHONG RAIL TRANSIT ENVIRONMENTAL PROTECTION INDUSTRY Co Ltd
Priority to CN2012103251407A priority Critical patent/CN102784831A/en
Publication of CN102784831A publication Critical patent/CN102784831A/en
Pending legal-status Critical Current

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Abstract

The invention provides a punch forming device for plates with dense blind holes. The punch forming device comprises a punch press, and is characterized in that the punch press comprises two press bodies, a female die is arranged between the two press bodies, a surface of a press body, which are approximate to one side of the female die, is covered by guide rails, dense blind hole positioners and guide rails are sequentially arranged on the surface of the other press body, which is approximate to the other side of the female die, from near to far, concave-convex surfaces which are consistent with a male die and the female die are arranged on surfaces of the positioners, the male die matched with the female die is arranged above the female die, and optional and adjacent three concave surfaces or convex surfaces on each of the female die and the male die are arrayed to form an equilateral triangle. The heights of the dense blind hole positioners are identical to those of the guide rails on the other side of the female die and the male die and are larger than the heights of the guide rails on the same side with the dense blind hole positioners, and the height differences of the dense blind hole positioners and the guide rails on the same side with the dense blind hole positioners are equal to the depths of the concave-convex surfaces. By the aid of the punch forming device, materials of a blind-hole forming and squeezing portion can be effectively prevented from gathering to hole bridges, so that the thickness difference between each stretched blind hole and the corresponding thickness-accumulating hole bridge is increased. In addition, the punch forming device has the advantages that high-quality continuous production and processing can be realized, the punch forming device is low in processing cost and easy and convenient to operate, the plates can be produced in large scale, the dies are maintained and repaired conveniently and easily, and links with requirements on controlling a production environment are few.

Description

Close blind hole plate punch forming device
 
Technical field
The present invention discloses a kind of punch forming device, especially a kind of on cold-reduced sheet surface punch forming gather, the close blind hole plate punch forming device of the truncated cone-shaped pit of round-corner transition, belong to field of machining.
 
Background technology
At the close blind hole plate of cold-reduced sheet Surface Machining, adopt metal die and die at present in hydraulic press compression moulding.When the close blind hole little, need use the forcing press of hundreds of ton in cold-reduced sheet Surface Machining aperture; Require the precision of the close blind hole mould of processing higher, when punch and die calibration, deviation is arranged slightly, will form the accumulated error of close blind hole; And can the material of close blind hole moulding crimping section be gathered bridge; Form the thickness difference of blind hole and bridge, simultaneously, because blind hole periphery tensile stress is inhomogeneous; Even tear and drawing crack, cause quality unstable and be difficult to control, equipment and the frock investment is excessive, yield rate is low, product cost increases.
And utilize the material behavior of cold-reduced sheet; Use has certain potential energy; Rely on the impact kinetic energy of impulse force, knock nail at cold-reduced sheet Surface Machining moulding pit as hammer, than reducing greatly at the employed power of cold-reduced sheet surface by utilizing pressure forming slowly.
 
Summary of the invention
For solving the aforementioned problems in the prior, the present invention provides a kind of close blind hole plate punch forming device, and the present invention can realize high-quality continuous production and processing; Easy and simple to handle; Discharging is simple, and cost of investment is low, can accomplish scale production easily; The maintenance of mould and easy row easy to maintenance, the link that production environment need be controlled is few.
The present invention realizes through following technical scheme:
A kind of close blind hole plate punch forming device; Comprise punch press, it is characterized in that lathe bed is divided into two parts, be provided with die between two lathe beds; The bed surface of die one side is gone up by guide rail and is covered, and sets gradually close blind hole positioning body and guide rail on the lathe bed surface of die opposite side from the near to the remote; The positioning body surface is provided with the male and fomale(M&F) consistent with punch and die; The die top is provided with the punch suitable with it; On die and the punch, arbitrarily adjacent three concave surfaces or convex surface all are triangular arranged.Accordingly, in the close blind hole that on by cold-reduced sheet, obtains, three adjacent close blind holes are triangular arranged arbitrarily, thereby each bridge is consistent.
Said close blind hole positioning body is identical with the rail height of concavo-convex mould opposite side, is higher than the guide rail with its homonymy, and difference in height is the degree of depth of male and fomale(M&F).
In the degree of depth less than 1/2nd close blind hole radiuses; And close blind hole has round-corner transition and uses under the condition of lubricating oil, and the sheet metal of the close blind hole of moulding can not be stuck on the die, discharging rapidly; And push ahead or serial, rely on the close blind hole of the part location of moulding then.
Said punch press is the crank connecting link punch press.Supporting punch press, the impact kinetic energy of dependence impulse force is realized the close blind hole processing of the corresponding forming surface of punch and die rapidly, the workbench of location is moved and limits in supporting use, can realize accurate, continuous production and processing.
Concave surface and convex surface use 60 degree angles, are the punch and the die of the quincunx unit of being arranged as layout, supporting crank connecting link punch press, the impact kinetic energy of dependence impulse force; Realize that rapidly the punch and the close blind hole of the corresponding forming surface of die process, less than 1/2nd close blind hole radiuses, and close blind hole has round-corner transition and uses under the condition of lubricating oil in the degree of depth; The sheet metal of the close blind hole of moulding can not be stuck on the die, discharging rapidly, and push ahead or serial; Rely on the close blind hole of the part location of moulding then; The workbench of location is moved and limits in supporting use, just can realize accurate, continuous production and processing, and the accumulated error of close blind hole is reduced significantly; Avoid the material of close blind hole moulding crimping section is gathered bridge, cause thickness of structure to increase, and thickness reduces on the blind hole structure that stretches, thickness of slab is inconsistent on the generation overall structure.
Die upper surface according to lathe bed of the present invention is parallel with workbench, by the beat paces formula charging with punch on the workbench surface of the cold-reduced sheet of punching out.
The invention has the beneficial effects as follows: utilize stretching and ductility of cold-reduced sheet, realize high-quality continuous production and processing, and the processing cost of punch and die is low; Corollary equipment crank connecting link operating punch machine is easy; Device for discharging is simple, and cost of investment is low, can accomplish scale production easily; The maintenance of mould and easy row easy to maintenance, the link that production environment need be controlled is few.
 
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is a structural representation of the present invention;
Fig. 2 is the close blind hole Pareto diagram of a group of quincunx equilateral triangle layout;
Fig. 3 is the cold-reduced sheet structural representation after the processing.
Among the figure: the cold-reduced sheet after 1 cold-reduced sheet, 2 close blind hole figure, 3 are stamped, 4 close blind hole positioning bodies, 5 punch, 6 dies, 7 guide rails, 8 lathe beds, A feed direction, B punch impact, direction of improvement.
 
The specific embodiment
The present invention provides a kind of close blind hole plate punch forming device; As shown in Figure 1; Comprise the crank connecting link punch press, lathe bed 8 is divided into two parts, is provided with die 6 between two lathe beds 8; Lathe bed 8 surfaces of die 6 one sides are covered by guide rail 7, and lathe bed 8 surfaces of die 6 opposite sides set gradually close blind hole positioning body 4 and guide rail 7 from the near to the remote; Positioning body 4 surfaces are provided with the male and fomale(M&F) consistent with punch 5 and die 6; Die 6 tops are provided with the punch suitable with it 5; On die 6 and the punch 5, adjacent arbitrarily three concave surfaces or convex surface all are triangular arranged.Accordingly, in the close blind hole 2 that on cold-reduced sheet 1, obtains, three adjacent close blind holes 2 are triangular arranged arbitrarily, thereby each bridge is consistent.Close blind hole positioning body 4 is highly identical with the guide rail 7 of concavo-convex mould 6,5 opposite sides, is higher than the guide rail 7 with its homonymy, and difference in height is the degree of depth of male and fomale(M&F).In the degree of depth less than 1/2nd close blind hole radiuses; And close blind hole 2 has round-corner transition and uses under the condition of lubricating oil, and the sheet metal 3 of the close blind hole of moulding can not be stuck on the die 6, discharging rapidly; And push ahead or serial, rely on the close blind hole of part 2 location of moulding then.
The supporting punch press of the present invention, the impact kinetic energy of dependence impulse force is realized close blind hole 2 processing of punch 5 and die 6 corresponding forming surface rapidly, the workbench of location is moved and limits in supporting use, can realize accurate, continuous production and processing.
As shown in Figure 2, concave surface and convex surface use 60 degree angles, with the punch 5 and the die 6 of the quincunx unit of being arranged as layout, supporting crank connecting link punch press; Rely on the impact kinetic energy of impulse force, realize close blind hole 2 processing of punch 5 and die 6 corresponding forming surface rapidly, in the degree of depth less than 1/2nd close blind hole radiuses; And close blind hole 2 has round-corner transition and uses under the condition of lubricating oil; The sheet metal 3 of the close blind hole of moulding can not be stuck on the die 6, discharging rapidly, and push ahead or serial; Rely on the close blind hole of part 2 location of moulding then; The workbench of location is moved and limits in supporting use, just can realize accurate, continuous production and processing, and the accumulated error of close blind hole is reduced significantly.
Concrete production in the enforcement, cold-reduced sheet 1 are leaned on guide rail 7 location feedings, along feed direction A charging; Under the function of punch 5 impacts, direction of improvement B; Behind punch 5 drop impact cold-reduced sheets 1 surface of rising, mold the quincunx unit that one group of any three adjacent close blind hole 2 going out through punch 5 and die 6 on cold-reduced sheet 1 surface all are triangular arranged by effect, again after feed direction A charging with die 6; Mold one group of close blind hole 2 going out through punch 5 and die 6 on cold-reduced sheet surface 1 and fall into close blind hole positioning body 4; At this moment, the punch 5 of rise falls again, behind impact cold-reduced sheet 1 surface; Lean on effect with die 6; Another molds one group of close blind hole 2 that cold-reduced sheet 1 surface is gone out through punch 5 and die 6, and circulation successively then is till going out cold-reduced sheet 1 surface the close blind hole 2 that needs (as shown in Figure 3).
The present invention is illustrated through the foregoing description, but should be understood that, the foregoing description just is used for for example and illustrative purposes, but not is intended to the present invention is limited in the described scope of embodiments.It will be appreciated by persons skilled in the art that in addition the present invention is not limited to the foregoing description, can also make more kinds of variants and modifications according to instruction of the present invention, these variants and modifications all drop in the present invention's scope required for protection.Protection scope of the present invention is defined by appended claims book and equivalent scope thereof.

Claims (4)

1. close blind hole plate punch forming device; Comprise punch press; It is characterized in that lathe bed (8) is divided into two parts; Be provided with die (6) between two lathe beds (8), covered by guide rail (7) on lathe bed (8) surface of die (6) one sides, set gradually close blind hole positioning body (4) and guide rail (7) from the near to the remote on lathe bed (8) surface of die (6) opposite side; Positioning body (4) surface is provided with and punch (5) and the consistent male and fomale(M&F) of die (6); Die (6) top is provided with the punch (6) suitable with it; On die (5) and the punch (6), arbitrarily adjacent three concave surfaces or convex surface all are triangular arranged.
2. punch forming device according to claim 1 is characterized in that said close blind hole positioning body (4) is highly identical with the guide rail (7) of concavo-convex mould opposite side, is higher than the guide rail (7) with its homonymy, and difference in height is the degree of depth of male and fomale(M&F).
3. punch forming device according to claim 1; It is characterized in that in the degree of depth less than 1/2nd close blind hole radiuses; And close blind hole has round-corner transition and uses under the condition of lubricating oil, and the sheet metal (3) of the close blind hole of moulding (2) can not be stuck on the die (5), discharging rapidly; And push ahead or serial, rely on the close blind hole of the part location of moulding then.
4. punch forming device according to claim 1 is characterized in that said punch press is the crank connecting link punch press.
CN2012103251407A 2012-09-05 2012-09-05 Punch forming device for plates with dense blind holes Pending CN102784831A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2012103251407A CN102784831A (en) 2012-09-05 2012-09-05 Punch forming device for plates with dense blind holes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2012103251407A CN102784831A (en) 2012-09-05 2012-09-05 Punch forming device for plates with dense blind holes

Publications (1)

Publication Number Publication Date
CN102784831A true CN102784831A (en) 2012-11-21

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Country Status (1)

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CN (1) CN102784831A (en)

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11319963A (en) * 1998-05-12 1999-11-24 Toyota Motor Corp Press crack suppressing method
JPH11319968A (en) * 1998-05-12 1999-11-24 Toyota Motor Corp Compression method, and compression tool
CN2732381Y (en) * 2004-09-15 2005-10-12 陆锡佳 Complete sheet blanking mechanism of punching machine tool
CN101301670A (en) * 2008-06-04 2008-11-12 中国国际海运集装箱(集团)股份有限公司 Container top board forming mold
JP2011218405A (en) * 2010-04-09 2011-11-04 Alps Electric Co Ltd Manufacturing method of manufacturing dimple substrate by pressing, press device and the dimple substrate manufactured by the manufacturing method
CN202861089U (en) * 2012-09-05 2013-04-10 成都中弘轨道交通环保产业股份有限公司 Punch forming device of dense blind hole plate

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11319963A (en) * 1998-05-12 1999-11-24 Toyota Motor Corp Press crack suppressing method
JPH11319968A (en) * 1998-05-12 1999-11-24 Toyota Motor Corp Compression method, and compression tool
CN2732381Y (en) * 2004-09-15 2005-10-12 陆锡佳 Complete sheet blanking mechanism of punching machine tool
CN101301670A (en) * 2008-06-04 2008-11-12 中国国际海运集装箱(集团)股份有限公司 Container top board forming mold
JP2011218405A (en) * 2010-04-09 2011-11-04 Alps Electric Co Ltd Manufacturing method of manufacturing dimple substrate by pressing, press device and the dimple substrate manufactured by the manufacturing method
CN202861089U (en) * 2012-09-05 2013-04-10 成都中弘轨道交通环保产业股份有限公司 Punch forming device of dense blind hole plate

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ASS Succession or assignment of patent right

Owner name: CHINA RAILWAY CORPORATION

Free format text: FORMER OWNER: CHENGDU ZHONGHONG RAIL TRANSIT NVIRONMENTAL PROTECTION INDUSTRY CO., LTD.

Effective date: 20150511

Owner name: CHENGDU LE RAILWAY PASSENGER DEDICATED LINE LLC CH

Effective date: 20150511

C41 Transfer of patent application or patent right or utility model
C53 Correction of patent of invention or patent application
CB03 Change of inventor or designer information

Inventor after: Wang Li

Inventor before: Wang Li

Inventor before: Zhang Ga

COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 130012 CHANGCHUN, JILIN PROVINCE TO: 100844 HAIDIAN, BEIJING

Free format text: CORRECT: INVENTOR; FROM: WANG LI ZHANG GA TO: WANG LI

TA01 Transfer of patent application right

Effective date of registration: 20150511

Address after: 100844 Fuxing Road, Beijing, Haidian District, No. 10

Applicant after: CHINA RAILWAY CORPORATION

Applicant after: Chengdu happy Railway Passenger Dedicated Line Co., Ltd.

Applicant after: Chengdu Zhonghong Rail Transit Environmental Protection Industry Co., Ltd.

Address before: Chaoyang District City, Jilin province 130012 Changchun Qianjin Street South Jida 15 school gate No. 102 Building 2

Applicant before: Chengdu Zhonghong Rail Transit Environmental Protection Industry Co., Ltd.

C12 Rejection of a patent application after its publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20121121