CN102784739A - Solar back plate protective film coating equipment - Google Patents
Solar back plate protective film coating equipment Download PDFInfo
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- CN102784739A CN102784739A CN2012102761991A CN201210276199A CN102784739A CN 102784739 A CN102784739 A CN 102784739A CN 2012102761991 A CN2012102761991 A CN 2012102761991A CN 201210276199 A CN201210276199 A CN 201210276199A CN 102784739 A CN102784739 A CN 102784739A
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Abstract
The invention discloses solar back plate protective film coating equipment, which comprises an introducing compression roller, an introducing roller, a guide roller, a coating roller and a coating lining roller, wherein the lower end of the coating roller is provided with a glue conveying roller; the lower end of the glue conveying roller is arranged in a glue groove; a rolling shaft of the coating roller is provided with a vibration generator; one side of the coating roller is provided with a metering roller; the edge of the metering roller is provided with a metering roller clearing scraper; the other side of the coating roller is provided with an avoidance guide roller; the avoidance guide roller is connected with a cylinder; the cylinder is connected with an electromagnetic valve; the electromagnetic valve is connected with a joint detection sensor; the joint detection sensor is used for detecting a coating joint signal for transmitting to the electromagnetic valve; the two ends of the avoidance guide roller are fixedly arranged on slide blocks; and the slide blocks are arranged on linear guide rails. According to the coating equipment disclosed by the invention, the vibration generator is arranged on the coating roller for generating mechanical vibration with a certain frequency and causing vibration of the coating roller and vibration at coating contact wrap angle, so that the glue fracture process of coating glue transferred from the coating roller to a coating substrate is quicker.
Description
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Technical field
The present invention relates to a kind of solar energy backboard diaphragm coating apparatus.
Background technology
In solar energy backboard diaphragm coating process; It mainly is to carry out through applicator roll that coated substrate carries out gluing; Whether the glue thickness on the applicator roll is suitable; Whether glue distributes even, and whether the glue on the applicator roll transfer to above the coated substrate evenly, and these all can have influence on the quality of the coating quality that comes out at last.
Summary of the invention
Technical problem to be solved by this invention provides a kind of solar energy backboard diaphragm coating apparatus; Can effectively adjust the glue thickness on the applicator roll; And make glue on the applicator roll be evenly distributed glue is transferred on the coated substrate from applicator roll more even, thereby guarantee that coated product can steady production.
Technical scheme of the present invention: a kind of solar energy backboard diaphragm coating apparatus comprises and introduces pressure roller, draw roll, guide roller, applicator roll and coating lining roller that the applicator roll lower end is provided with the biography rubber roll; Pass the rubber roll lower end and be arranged in the glue groove, the roll shaft of said applicator roll is provided with the vibrations generator, and a side of applicator roll is provided with metering roll; The metering roll limit is provided with metering roll cleaning scraper, and the opposite side of applicator roll is provided with dodges guide roller, dodges guide roller and connects cylinder; Cylinder connects magnetic valve; Magnetic valve jointing detecting sensor, joint detecting sensor are used for detecting the coating joint signal and are transferred to magnetic valve, and the said guide roller two ends of dodging are fixed on the slide block; Slide block is arranged on the line slideway, and line slideway is fixed on the frame.
Described joint detecting sensor adopts the ultrasound examination sensor.
Said applicator roll limit is provided with the doctor roll that is used to clear up glue.
Said vibrations generator adopts the vibrations generator of frequency adjustable.
Also comprise drying baker; Drying baker comprises the casing of being made up of top box and nowel, is provided with the coated substrate passage in the casing, and symmetry is provided with air inlet, intake stack, static pressure chamber, air supporting nozzle, far infrared lamp tube cover and far infrared fluorescent tube in top box and the nowel; Air inlet connects intake stack; Intake stack connects the static pressure chamber, and the static pressure chamber connects the air supporting nozzle, and the far infrared lamp tube cover is set in the air supporting nozzle; Air supporting nozzle and far infrared lamp tube cover sidewall form gap nozzle, are provided with the far infrared fluorescent tube in the far infrared lamp tube cover.
Described top box is provided with the waste discharge mouth.Design waste discharge mouth avoids solvent air to accumulate at drying baker, has improved drying capacity, avoids the blast that causes after reaching because of LEL again simultaneously.
Said air supporting nozzle, far infrared lamp tube cover and far infrared fluorescent tube all are provided with many groups in top box and nowel.
Coating apparatus of the present invention is provided with the vibrations generator on applicator roll; In carrying out coating process,, cause applicator roll vibrations and the place's vibrations of coating contact cornerite through the mechanical shock of vibrations generator generation certain frequency; The glue fracture process that makes coating glue transfer on the coated substrate from applicator roll is more rapid; Thereby realize that glue is more even at the applicator roll upper surface, glue is transferred on the base material more even, realizes even coating process.
Through gap between precision adjustment metering roll and the applicator roll and adjustment metering roll rotating speed, the glue distribution layer thickness that coating is rolled is even.Metering roll remained on surface glue is cleared up in mainly acting as of metering roll cleaning scraper, avoids residual glue to use influence and cured granulate to transfer to formed coating striped of substrate surface and particle point repeatedly.
Drying baker is applied in coated product through the initial baking stage after the surface coated; Its main advantage is to have adopted air-cushion type guide structure and the direct mode of heating of far infrared; Efficiently solve that the thicker time surface of coating is false does phenomenon and improve drying efficiency, avoid the surface scratch of coated product and just do the simple even phenomenon of the air-dry crawling that causes that adopts in the process.Utilize the air of air cushion nozzle ejection directly to cool off the far-infrared lamp shroud simultaneously, in cooling, improved spray wind-warm syndrome degree again, further practice thrift the oven dry energy consumption.
Description of drawings
Fig. 1 is an applying structure sketch map of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is that A-A of Fig. 1 is to view.
Fig. 4 is a drying baker structural representation one of the present invention.
Fig. 5 is a drying baker structural representation two of the present invention.
The specific embodiment
Like Fig. 1,2, shown in 3, a kind of solar energy backboard diaphragm coating apparatus comprises and introduces pressure roller 1, draw roll 3, guide roller 4, applicator roll 10 and coating lining roller 9; Applicator roll 10 lower ends are provided with and pass rubber roll 8, pass rubber roll 8 lower ends and are arranged in the glue groove 11, and the roll shaft 18 of said applicator roll 10 is provided with vibrations generator 16; One side of applicator roll 10 is provided with metering roll 12; Metering roll 12 limits are provided with metering roll cleaning scraper 13, and the opposite side of applicator roll 10 is provided with dodges guide roller 17, dodge guide roller 17 and connect cylinder 6; Cylinder 6 connects magnetic valve 120; Magnetic valve 120 jointing detecting sensors 40, joint detecting sensor 40 are used for detecting the coating joint signal and are transferred to magnetic valve 120, and said guide roller 17 two ends of dodging are fixed on the slide block 140; Slide block 140 is arranged on the line slideway 100, and line slideway 100 is fixed on the frame 19.Joint detecting sensor 40 adopts the ultrasound examination sensor.Applicator roll 10 limits are provided with the doctor roll 5 that is used to clear up glue.Vibrations generator 16 adopts the vibrations generator of frequency adjustable.
Coated substrate 2 is wherein introduced pressure roller 1 and draw roll 3 mutual extrusion coated substrates according to the operation of arrow direction indication, and draw roll 3 is active rotation when operate as normal, drives coated substrate and steadily sends into coating station.Coated substrate 2 through guide roller 4, dodge guide roller 17 and be pressed in and carry out gluing on the applicator roll 10, go out the entering next process through coating lining roller 9 then.
Because the required precision of coated product face coat must be evenly; So necessary stable and uniform of the speed of service of base material; In this structure,, reduced the base material speed of service error that driving-chain caused, can improve coating uniformity through adopting the structure of motor direct connection draw roll.Guide roller 4 mainly act as the guiding coated substrate move along the traffic direction that requires.
Pass rubber roll 8 and mainly act as the glue 7 in the glue groove that stirs, intercept the bubble in the glue simultaneously, uniform ingredients and bubble-free glue evenly are delivered to coating roll on 10 surfaces.
Rotating speed through gap between precision adjustment metering roll 12 and the applicator roll 10 and adjustment metering roll 12 makes the glue distribution layer thickness on the applicator roll 10 even.Metering roll 12 remained on surface glue are cleared up in mainly acting as of metering roll cleaning scraper 13, avoid residual glue to use influence and cured granulate to transfer to formed coating striped of substrate surface and particle point repeatedly.
After the joint 30 operation processes that produced when the coated substrate change of lap later stage are introduced pressure roller 1 and draw roll 3; Be installed in and send signal to magnetic valve 120 after draw roll 3 ultrasonic wave joint detecting sensor 40 afterwards detects joint; Magnetic valve 12 0 switches pressure directions; Control cylinder 6 pistons pulling joint is dodged guide roller 17 and is moved up, and makes coated substrate 2 away from applicator roll 10, thereby dodges automatically with realizing the adhesive tape position; The slide block 140 of dodging guide roller 17 two ends slides along line slideway 100, makes to dodge guide roller 17 and move up and down comparatively smooth.
Like Fig. 4, shown in 5; Drying baker comprises the casing of being made up of top box 510 and nowel 511, is provided with the coated substrate passage in the casing, symmetrical air inlet 55, intake stack 59, static pressure chamber 54, air supporting nozzle 56, far infrared lamp tube cover 57 and the far infrared fluorescent tube 58 of being provided with in top box 510 and the nowel 511; Air inlet 55 connects intake stack 59; Intake stack 59 connects static pressure chamber 54, and static pressure chamber 54 connects air supporting nozzle 56, and far infrared lamp tube cover 57 is set in the air supporting nozzle 56; Air supporting nozzle 56 forms gap nozzle with far infrared lamp tube cover 57 sidewalls, is provided with far infrared fluorescent tube 58 in the far infrared lamp tube cover 57.Top box 510 is provided with waste discharge mouth 53.Air supporting nozzle 56, far infrared lamp tube cover 57 and far infrared fluorescent tube 58 all are provided with 55 groups in top box and nowel.
Coated substrate 2 is by the operation of the diagram direction of arrow, and wherein the upper surface at coated substrate is attached with the solution (glue) that needs drying.Coated substrate 2 gets in the casing of being made up of top box 510 and nowel 511 under guiding roller guiding function; The solvent that is comprised in the solution of base material upper surface (glue) carries out volatile dry in drying baker; The part that the needs that comprised in the glue simultaneously solidify is evenly distributed on substrate surface, accomplishes the dry run of coating.
Air is about outside blower fan pressurization back gets into respectively through intake stack 59 in the static pressure chamber 54 in the drying baker; Wind forms to get into respectively behind the certain pressure in static pressure chamber 54 and forms pressure in the air supporting nozzle 56 once more; Because air supporting nozzle 56 forms gap nozzle with far infrared lamp tube cover 57 sidewalls in this structure, so wind evenly sprays from the air supporting nozzle under the effect of pressure.In the middle of this structure mid and far infrared fluorescent tube 58 is arranged on air supporting nozzle 56, therefore at the acting in conjunction of waiting to receive simultaneously after drying coated substrate gets into drying baker two kinds of drying modes, i.e. Far-infrared Heating and air-dry dual mode.Distinguished and admirable outer surface through the far-infrared lamp shroud has played the effect of cooling far infrared fluorescent tube and lampshade simultaneously, again air at room temperature is heated.The heating of far infrared fluorescent tube adopts upper and lower surface to heat simultaneously in the design, promotes drying efficiency.Air-flow from the slit ejection in the nowel plays the effect that holds up coated substrate simultaneously, has reduced material and has drawn wiping with other surfaces of solids, improves the surface quality of coated product.
Coated product a large amount of solvent vapo(u)r that after super-dry, volatilizees; If solvent vapo(u)r can not in time be drained the drying effect that greatly influences product; Therefore in the design, adopt and 53 pairs of solvent vapo(u)rs that volatilized of drying baker waste discharge mouth are set carry out continuous exhaust pneumatic wallop; Improve drying effect, cool off the lampshade of far-infrared tube simultaneously.
Claims (7)
1. solar energy backboard diaphragm coating apparatus; Comprise and introduce pressure roller (1), draw roll (3), guide roller (4), applicator roll (10) and coating lining roller (9), applicator roll (10) lower end is provided with and passes rubber roll (8), passes rubber roll (8) lower end and is arranged in the glue groove (11); It is characterized in that; The roll shaft (18) of said applicator roll (10) is provided with vibrations generator (16), and a side of applicator roll (10) is provided with metering roll (12), and metering roll (12) limit is provided with metering roll cleaning scraper (13); The opposite side of applicator roll (10) is provided with dodges guide roller (17); Dodge guide roller (17) and connect cylinder (6), cylinder (6) connects magnetic valve (120), magnetic valve (120) jointing detecting sensor (40); Joint detecting sensor (40) is used for detecting the coating joint signal and is transferred to magnetic valve (120); Said guide roller (17) two ends of dodging are fixed on the slide block (140), and slide block (140) is arranged on the line slideway (100), and line slideway (100) is fixed on the frame (19).
2. a kind of solar energy backboard diaphragm coating apparatus according to claim 1 is characterized in that, described joint detecting sensor (40) adopts the ultrasound examination sensor.
3. a kind of solar energy backboard diaphragm coating apparatus according to claim 1 is characterized in that said applicator roll (10) limit is provided with the doctor roll (5) that is used to clear up glue.
4. a kind of solar energy backboard diaphragm coating apparatus according to claim 1 is characterized in that, said vibrations generator (16) adopts the vibrations generator of frequency adjustable.
5. a kind of solar energy backboard diaphragm coating apparatus according to claim 1; It is characterized in that; Also include drying baker; Drying baker comprises the casing of being made up of top box (510) and nowel (511), is provided with the coated substrate passage in the casing, and symmetry is provided with air inlet (55), intake stack (59), static pressure chamber (54), air supporting nozzle (56), far infrared lamp tube cover (57) and far infrared fluorescent tube (58) in top box (510) and the nowel (511); Air inlet (55) connects intake stack (59); Intake stack (59) connects static pressure chamber (54), and static pressure chamber (54) connect air supporting nozzle (56), and far infrared lamp tube cover (57) is set in the air supporting nozzle (56); Air supporting nozzle (56) forms gap nozzle with far infrared lamp tube cover (57) sidewall, is provided with far infrared fluorescent tube (58) in the far infrared lamp tube cover (57).
6. a kind of solar energy backboard diaphragm coating apparatus according to claim 5 is characterized in that described top box (510) is provided with waste discharge mouth (53).
7. according to claim 5 or 6 described a kind of solar energy backboard diaphragm coating apparatus, it is characterized in that said air supporting nozzle (56), far infrared lamp tube cover (57) and far infrared fluorescent tube (58) all are provided with many groups in top box and nowel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210276199.1A CN102784739B (en) | 2012-08-06 | 2012-08-06 | Solar back plate protective film coating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210276199.1A CN102784739B (en) | 2012-08-06 | 2012-08-06 | Solar back plate protective film coating equipment |
Publications (2)
| Publication Number | Publication Date |
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| CN102784739A true CN102784739A (en) | 2012-11-21 |
| CN102784739B CN102784739B (en) | 2015-07-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210276199.1A Expired - Fee Related CN102784739B (en) | 2012-08-06 | 2012-08-06 | Solar back plate protective film coating equipment |
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| CN103464348A (en) * | 2013-09-13 | 2013-12-25 | 浙江南洋科技股份有限公司 | Spraying method and spraying device for film with particles |
| CN103706507A (en) * | 2013-11-21 | 2014-04-09 | 南通凯迪自动机械有限公司 | Coating machine |
| CN103944509A (en) * | 2014-04-03 | 2014-07-23 | 安徽金兑新材料科技有限公司 | Solar cell backboard film detecting device |
| CN104475298A (en) * | 2014-12-26 | 2015-04-01 | 苏州幸福新能源科技有限责任公司 | Solar back sheet coating device |
| CN105014759A (en) * | 2014-04-17 | 2015-11-04 | 深圳嘉汉林业科技有限公司 | Method and device for vibration gluing |
| CN105172416A (en) * | 2015-10-27 | 2015-12-23 | 倪舒婷 | Rolling-wheel type glue pot of binding machine and glue applying method |
| CN105436017A (en) * | 2015-11-24 | 2016-03-30 | 无锡普瑞腾传动机械有限公司 | Painting equipment for painting line |
| CN103861766B (en) * | 2014-03-26 | 2016-06-15 | 吉翔宝（太仓）离型材料科技发展有限公司 | A kind of five coating device |
| CN105817384A (en) * | 2016-05-04 | 2016-08-03 | 马春阳 | Device for coating adhesive materials on surfaces of roll products |
| CN107116002A (en) * | 2017-06-05 | 2017-09-01 | 南通凯迪自动机械有限公司 | Novel ultrasonic cement dipping machine |
| CN107271334A (en) * | 2017-05-25 | 2017-10-20 | 东莞长盈精密技术有限公司 | Film layer liquid detecting system |
| CN107803324A (en) * | 2017-11-22 | 2018-03-16 | 中山市创志建材科技有限公司 | A kind of tensioner for steel plate color-coating |
| CN107857148A (en) * | 2017-11-22 | 2018-03-30 | 中山市创志建材科技有限公司 | A kind of automatic tension engine for steel plate color-coating |
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| CN108296122A (en) * | 2017-03-31 | 2018-07-20 | 上海展枭新能源科技有限公司 | A kind of dimple apparatus for coating and coating method being suitable for porous substrate |
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| CN103706507B (en) * | 2013-11-21 | 2016-05-25 | 南通凯迪自动机械有限公司 | Coating machine |
| CN103706507A (en) * | 2013-11-21 | 2014-04-09 | 南通凯迪自动机械有限公司 | Coating machine |
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| CN103944509A (en) * | 2014-04-03 | 2014-07-23 | 安徽金兑新材料科技有限公司 | Solar cell backboard film detecting device |
| CN105014759B (en) * | 2014-04-17 | 2017-10-20 | 深圳嘉汉林业科技有限公司 | A kind of method and apparatus for vibrating gluing |
| CN105014759A (en) * | 2014-04-17 | 2015-11-04 | 深圳嘉汉林业科技有限公司 | Method and device for vibration gluing |
| CN104475298A (en) * | 2014-12-26 | 2015-04-01 | 苏州幸福新能源科技有限责任公司 | Solar back sheet coating device |
| CN105172416A (en) * | 2015-10-27 | 2015-12-23 | 倪舒婷 | Rolling-wheel type glue pot of binding machine and glue applying method |
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| CN107803324A (en) * | 2017-11-22 | 2018-03-16 | 中山市创志建材科技有限公司 | A kind of tensioner for steel plate color-coating |
| CN107930970B (en) * | 2017-12-13 | 2019-10-25 | 上海新倬壮印刷科技有限公司 | A kind of flash baking type coating machine |
| CN107930970A (en) * | 2017-12-13 | 2018-04-20 | 张巧芳 | A kind of flash baking type coating machine |
| CN108237047A (en) * | 2018-02-10 | 2018-07-03 | 振德医疗用品股份有限公司 | A kind of glue spreading apparatus and its method of ventilative medical dressing |
| CN108672203A (en) * | 2018-08-10 | 2018-10-19 | 河南汇达印通科技股份有限公司 | photosensitive material plate coating machine with vibrating device |
| CN110091377A (en) * | 2019-06-03 | 2019-08-06 | 江苏万宝瑞达高新技术有限公司 | A kind of automatic cutting off apparatus of high-speed coating |
| CN110091377B (en) * | 2019-06-03 | 2024-06-04 | 江苏万宝瑞达高新技术有限公司 | Automatic cutting device of high-speed coating |
| CN112221852A (en) * | 2020-10-10 | 2021-01-15 | 南京皮斯特新能源科技有限公司 | Lithium battery pole piece coating production and processing system |
| CN112221853A (en) * | 2020-10-10 | 2021-01-15 | 南京皮斯特新能源科技有限公司 | Coating production process for lithium battery pole piece |
| CN113210235A (en) * | 2021-05-07 | 2021-08-06 | 武汉欧蓓嘉科技有限公司 | Preparation method of anti-static polyimide adhesive tape |
| CN114602720A (en) * | 2022-03-21 | 2022-06-10 | 江西华昊新能源有限公司 | Lithium battery electrode plate coating device |
| CN114602720B (en) * | 2022-03-21 | 2024-03-19 | 江西华昊新能源有限公司 | Lithium battery electrode slice coating device |
| CN117139042A (en) * | 2023-10-31 | 2023-12-01 | 泰兴联创绝缘材料有限公司 | High-stripping-force pressure-sensitive adhesive coating scraper device |
| CN117139042B (en) * | 2023-10-31 | 2024-03-08 | 泰兴联创绝缘材料有限公司 | High-stripping-force pressure-sensitive adhesive coating scraper device |
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| CN102784739B (en) | 2015-07-08 |
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