CN202725421U - Solar rear panel protection film coating device - Google Patents
Solar rear panel protection film coating device Download PDFInfo
- Publication number
- CN202725421U CN202725421U CN 201220384892 CN201220384892U CN202725421U CN 202725421 U CN202725421 U CN 202725421U CN 201220384892 CN201220384892 CN 201220384892 CN 201220384892 U CN201220384892 U CN 201220384892U CN 202725421 U CN202725421 U CN 202725421U
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- roller
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- roll
- far infrared
- solar energy
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Abstract
The utility model discloses a solar rear panel protection film coating device, which comprises an introduction compression roller, an introduction roller, a guide roller, a coating roller and a coating liner roller, wherein the lower end of the coating roller is provided with an adhesive conveying roller, the lower end of the adhesive conveying roller is arranged inside an adhesive groove, a roller shaft of the coating roller is provided with a vibration generator, one side of the coating roller is provided with a measuring roller, the edge of the measuring roller is provided with a measuring roller clearing scraper knife, the other side of the coating roller is provided with an avoidance guide roller, the avoidance guide roller is connected with an air cylinder, the air cylinder is connected with an electromagnetic valve, the electromagnetic valve is connected with a connector detection sensor, the connector detection sensor is used for transmitting a coating connector signal to the electromagnetic valve, two ends of the avoidance guide roller are fixed on a slide block, and the slide block is arranged on a linear guide rail. The coating roller is provided with the vibration generator for generating mechanical vibration of the given frequency, so that the coating roller and a coating contact corner is vibrated, the adhesive breaking process that the coating adhesive is transferred from the coating roller onto a coating base material is rapider.
Description
Technical field
The utility model relates to a kind of solar energy backboard diaphragm coating apparatus.
Background technology
In solar energy backboard diaphragm coating process; it mainly is to be undertaken by applicator roll that coated substrate carries out gluing; whether the glue thickness on the applicator roll is suitable; whether glue distributes even; and whether the glue on the applicator roll transfer to above the coated substrate evenly, and these all can have influence on the quality of last coating quality out.
The utility model content
Technical problem to be solved in the utility model provides a kind of solar energy backboard diaphragm coating apparatus; can effectively adjust the glue thickness on the applicator roll; and so that the glue on the applicator roll is evenly distributed that glue is transferred on the coated substrate from applicator roll is more even, thereby guarantee that coated product can steady production.
The technical solution of the utility model: a kind of solar energy backboard diaphragm coating apparatus; comprise the introducing pressure roller; draw roll; guide roller; applicator roll and coating lining roller; the applicator roll lower end is provided with the biography rubber roll; passing the rubber roll lower end is arranged in the glue groove; be provided with the vibrations generator on the roll shaft of described applicator roll; one side of applicator roll is provided with metering roll; be provided with metering roll cleaning scraper on the metering roll limit; the opposite side of applicator roll is provided with dodges guide roller; dodge guide roller and connect cylinder; the cylinder connected electromagnetic valve; magnetic valve jointing detecting sensor, to magnetic valve, the described guide roller two ends of dodging are fixed on the slide block joint detecting sensor for detection of the coating joint signal transmission; slide block is arranged on the line slideway, and line slideway is fixed on the frame.
Described joint detecting sensor adopts ultrasonic detection sensor.
Be provided with the doctor roll for cleaning glue on the described applicator roll limit.
The adjustable vibrations generator of described vibrations generator proportion.
Also comprise drying baker, drying baker comprises the casing that is comprised of top box and nowel, be provided with the coated substrate passage in the casing, symmetrical air inlet, intake stack, static pressure chamber, air supporting nozzle, far infrared lamp tube cover and the far infrared fluorescent tube of being provided with in top box and the nowel, air inlet connects intake stack, intake stack connects the static pressure chamber, the static pressure chamber connects the air supporting nozzle, the far infrared lamp tube cover is set in the air supporting nozzle, air supporting nozzle and far infrared lamp tube cover sidewall form gap nozzle, are provided with the far infrared fluorescent tube in the far infrared lamp tube cover.
Be provided with the waste discharge mouth on the described top box.Design waste discharge mouth avoids solvent air to accumulate at drying baker, has improved drying capacity, avoids simultaneously again the blast that causes after reaching because of LEL.
Described air supporting nozzle, far infrared lamp tube cover and far infrared fluorescent tube all are provided with many groups in top box and nowel.
Coating apparatus of the present utility model arranges the vibrations generator at applicator roll, in carrying out coating process, produce the mechanical shock of certain frequency by the vibrations generator, cause applicator roll vibrations and the place's vibrations of coating contact cornerite, so that the glue fracture process that glue coating is transferred on the coated substrate from applicator roll is more rapid, thereby realize that glue is more even at the applicator roll upper surface, glue is transferred on the base material more even, realizes even coating process.
Adjust the gap between metering roll and the applicator roll and adjust the metering roll rotating speed, the glue distribution layer even thickness that coating is rolled on by precision.The Main Function of metering roll cleaning scraper is cleaning metering roll remained on surface glue, avoids residual glue Reusability impact and cured granulate to transfer to the formed coating striped of substrate surface and particle point.
Drying baker is applied in coated product through the initial baking stage behind the surface-coated, its main advantage is to have adopted air-cushion type material guide structure and the direct mode of heating of far infrared, efficiently solve that the thicker time surface of coating is false does phenomenon and improve drying efficiency, avoid the surface scratch of coated product and just do the simple even phenomenon of the air-dry crawling that causes that adopts in the process.Utilize simultaneously the air of air cushion nozzle ejection directly to cool off the far-infrared lamp shroud, in cooling, improved again the spray air temperature, further save the oven dry energy consumption.
Description of drawings
Fig. 1 is applying structure schematic diagram of the present utility model.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is that A-A of Fig. 1 is to view.
Fig. 4 is drying baker structural representation one of the present utility model.
Fig. 5 is drying baker structural representation two of the present utility model.
The specific embodiment
Such as Fig. 1; 2; shown in 3; a kind of solar energy backboard diaphragm coating apparatus; comprise and introduce pressure roller 1; draw roll 3; guide roller 4; applicator roll 10 and coating lining roller 9; applicator roll 10 lower ends are provided with and pass rubber roll 8; passing rubber roll 8 lower ends is arranged in the glue groove 11; be provided with vibrations generator 16 on the roll shaft 18 of described applicator roll 10; one side of applicator roll 10 is provided with metering roll 12; be provided with metering roll cleaning scraper 13 on metering roll 12 limits; the opposite side of applicator roll 10 is provided with dodges guide roller 17; dodge guide roller 17 and connect cylinder 6; cylinder 6 connected electromagnetic valves 120; magnetic valve 120 jointing detecting sensors 40; joint detecting sensor 40 is for detection of being coated with joint signal transmission to magnetic valve 120; described guide roller 17 two ends of dodging are fixed on the slide block 140, and slide block 140 is arranged on the line slideway 100, and line slideway 100 is fixed on the frame 19.Joint detecting sensor 40 adopts ultrasonic detection sensor.Be provided with the doctor roll 5 for cleaning glue on applicator roll 10 limits.The adjustable vibrations generator of vibrations generator 16 proportions.
Coated substrate 2 is wherein introduced pressure roller 1 and draw roll 3 mutual extrusion coated base materials according to the operation of arrow direction indication, and draw roll 3 is active rotation when normal operation, drives coated substrate and steadily sends into coating station.Coated substrate 2 through guide roller 4, dodge guide roller 17 and be pressed in and carry out gluing on the applicator roll 10, then go out by coating lining roller 9 and enter next process.
Because the required precision of coated product face coat must be evenly, so necessary stable and uniform of the speed of service of base material, in this structure, by adopting the structure of motor direct connection draw roll, reduce the base material speed of service error that driving-chain causes, can improve coating uniformity.Guide roller 4 Main Function for the guiding coated substrate move along the traffic direction that requires.
Doctor roll 5 Main Functions remain in the glue on applicator roll surface for cleaning, for applicator roll is with glue ready again.
Pass rubber roll 8 Main Functions and be the glue 7 that stirs in the glue groove, intercept simultaneously the bubble in the glue, uniform ingredients and bubble-free glue evenly are delivered to coating roll on 10 surfaces.
Vibrations generator 16 is installed on the roll shaft termination of applicator roll 10, in carrying out coating process, produce the mechanical shock of certain frequency by it, cause applicator roll 10 vibrations and the place's vibrations of coating contact cornerite, so that the glue fracture process that glue coating is transferred on the coated substrate from applicator roll 10 is more rapid, thereby realize that glue is more even at applicator roll 10 upper surfaces, glue is transferred on the base material more even, realizes even coating process.The adjustable vibrations generator of vibrations generator 16 proportions can be adjusted the frequency that the vibrations generator shakes so as required, so that glue fracture effect is better on the applicator roll 10.
Rotating speed by precision is adjusted the gap between metering roll 12 and the applicator roll 10 and adjusted metering roll 12 makes the glue distribution layer even thickness on the applicator roll 10.The Main Function of metering roll cleaning scraper 13 is cleaning metering roll 12 remained on surface glue, avoids residual glue Reusability impact and cured granulate to transfer to the formed coating striped of substrate surface and particle point.
After the joint 30 operation processes that produce when the coated substrate change of lap later stage are introduced pressure roller 1 and draw roll 3, be installed in and send signal to magnetic valve 120 after draw roll 3 ultrasonic wave joint detecting sensor 40 afterwards detects joint, magnetic valve 12 0 switches pressure directions, control cylinder 6 pistons pulling joint is dodged guide roller 17 and is moved up, make coated substrate 2 away from applicator roll 10, thereby automatically dodge with realization adhesive tape position, the slide block 140 of dodging guide roller 17 two ends slides along line slideway 100, makes to dodge guide roller 17 and move up and down comparatively smooth.
Metering roll 12 connects metering roll and directly drives reducing motor 14, pass rubber roll 8 connection biography rubber rolls and directly drive reducing motor 15, applicator roll 10 connection applicator rolls directly drive reducing motor 20, and the motor-driven roller evenly turns round and passes through to adjust its rotating speed realization to the control of coating layer thickness.
Such as Fig. 4, shown in 5, drying baker comprises the casing that is comprised of top box 510 and nowel 511, be provided with the coated substrate passage in the casing, top box 510 and nowel 511 interior symmetries be provided with air inlet 55, intake stack 59, static pressure chamber 54, air supporting nozzle 56, far infrared lamp tube cover 57 and far infrared fluorescent tube 58, air inlet 55 connects intake stack 59, intake stack 59 connects static pressure chamber 54, static pressure chamber 54 connects air supporting nozzle 56, the air supporting nozzle 56 interior far infrared lamp tube covers 57 that arrange, air supporting nozzle 56 forms gap nozzle with far infrared lamp tube cover 57 sidewalls, is provided with far infrared fluorescent tube 58 in the far infrared lamp tube cover 57.Be provided with waste discharge mouth 53 on the top box 510.Air supporting nozzle 56, far infrared lamp tube cover 57 and far infrared fluorescent tube 58 all are provided with 55 groups in top box and nowel.
Coated substrate 2 is by the operation of the diagram direction of arrow, and wherein the upper surface at coated substrate is attached with the solution (glue) that needs drying.Coated substrate 2 enters in the casing that is comprised of top box 510 and nowel 511 under guiding roller guiding function, the solvent that comprises in the solution of base material upper surface (glue) carries out volatile dry in drying baker, the part that the needs that comprise in the glue simultaneously solidify is evenly distributed on substrate surface, finishes the dry run of coating.
Air enters respectively by intake stack 59 after the pressurization of outside blower fan in the static pressure chamber 54 in the drying baker up and down, wind forms in static pressure chamber 54 and enters respectively in the air supporting nozzle 56 again mineralization pressure behind the certain pressure, because air supporting nozzle 56 forms gap nozzle with far infrared lamp tube cover 57 sidewalls in this structure, so wind evenly sprays from the air supporting nozzle under the effect of pressure.In the middle of this structure mid and far infrared fluorescent tube 58 is arranged on air supporting nozzle 56, therefore after entering drying baker, coated substrate to be dried is subject to simultaneously the acting in conjunction of two kinds of drying modes, i.e. Far-infrared Heating and air-dry dual mode.Distinguished and admirable outer surface through the far-infrared lamp shroud has played the effect of cooling far infrared fluorescent tube and lampshade simultaneously, again air at room temperature is heated.The heating of far infrared fluorescent tube adopts upper and lower surface to heat simultaneously in the design, promotes drying efficiency.Air-flow from the slit ejection in the nowel plays the effect that holds up coated substrate simultaneously, has reduced material and other surface of solids scratchings, improves the surface quality of coated product.
Coated product a large amount of solvent vapo(u)r that after super-dry, volatilizees, if can not in time draining, solvent vapo(u)r will greatly affect the drying effect of product, therefore in the design, adopt and 53 pairs of solvent vapo(u)rs that volatilized of drying baker waste discharge mouth are set carry out continuous exhaust pneumatic wallop, improve drying effect, cool off simultaneously the lampshade of far-infrared tube.
Claims (7)
1. solar energy backboard diaphragm coating apparatus; comprise and introduce pressure roller (1); draw roll (3); guide roller (4); applicator roll (10) and coating lining roller (9); applicator roll (10) lower end is provided with and passes rubber roll (8); passing rubber roll (8) lower end is arranged in the glue groove (11); it is characterized in that; be provided with vibrations generator (16) on the roll shaft (18) of described applicator roll (10); one side of applicator roll (10) is provided with metering roll (12); be provided with metering roll cleaning scraper (13) on metering roll (12) limit; the opposite side of applicator roll (10) is provided with dodges guide roller (17); dodge guide roller (17) and connect cylinder (6); cylinder (6) connected electromagnetic valve (120); magnetic valve (120) jointing detecting sensor (40); joint detecting sensor (40) is for detection of being coated with joint signal transmission to magnetic valve (120); described guide roller (17) two ends of dodging are fixed on the slide block (140); slide block (140) is arranged on the line slideway (100), and line slideway (100) is fixed on the frame (19).
2. a kind of solar energy backboard diaphragm coating apparatus according to claim 1 is characterized in that, described joint detecting sensor (40) adopts ultrasonic detection sensor.
3. a kind of solar energy backboard diaphragm coating apparatus according to claim 1 is characterized in that, is provided with the doctor roll (5) for cleaning glue on described applicator roll (10) limit.
4. a kind of solar energy backboard diaphragm coating apparatus according to claim 1 is characterized in that the vibrations generator that described vibrations generator (16) proportion is adjustable.
5. a kind of solar energy backboard diaphragm coating apparatus according to claim 1; it is characterized in that; also include drying baker; drying baker comprises the casing that is comprised of top box (510) and nowel (511); be provided with the coated substrate passage in the casing; the symmetrical air inlet (55) that is provided with in top box (510) and the nowel (511); intake stack (59); static pressure chamber (54); air supporting nozzle (56); far infrared lamp tube cover (57) and far infrared fluorescent tube (58); air inlet (55) connects intake stack (59); intake stack (59) connects static pressure chamber (54); static pressure chamber (54) connects air supporting nozzle (56); far infrared lamp tube cover (57) is set in the air supporting nozzle (56); air supporting nozzle (56) forms gap nozzle with far infrared lamp tube cover (57) sidewall, is provided with far infrared fluorescent tube (58) in the far infrared lamp tube cover (57).
6. a kind of solar energy backboard diaphragm coating apparatus according to claim 5 is characterized in that, is provided with waste discharge mouth (53) on the described top box (510).
7. according to claim 5 or 6 described a kind of solar energy backboard diaphragm coating apparatus, it is characterized in that, described air supporting nozzle (56), far infrared lamp tube cover (57) and far infrared fluorescent tube (58) all are provided with many groups in top box and nowel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220384892 CN202725421U (en) | 2012-08-06 | 2012-08-06 | Solar rear panel protection film coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220384892 CN202725421U (en) | 2012-08-06 | 2012-08-06 | Solar rear panel protection film coating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202725421U true CN202725421U (en) | 2013-02-13 |
Family
ID=47651172
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220384892 Withdrawn - After Issue CN202725421U (en) | 2012-08-06 | 2012-08-06 | Solar rear panel protection film coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202725421U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102784739A (en) * | 2012-08-06 | 2012-11-21 | 嘉兴市博视光伏科技有限公司 | Solar back plate protective film coating equipment |
| CN103230860A (en) * | 2013-05-03 | 2013-08-07 | 昆山市大昌机械制造有限公司 | Rubber coating machine |
| CN103862835A (en) * | 2014-03-26 | 2014-06-18 | 吉翔宝（太仓）离型材料科技发展有限公司 | Transmission mechanism preventing scratches and impressions |
| CN105014759A (en) * | 2014-04-17 | 2015-11-04 | 深圳嘉汉林业科技有限公司 | Method and device for vibration gluing |
| CN106269388A (en) * | 2016-08-19 | 2017-01-04 | 南通皋鑫电子股份有限公司 | High-voltage diode inside courtyard apparatus for coating |
| CN107971184A (en) * | 2017-12-01 | 2018-05-01 | 常德金德新材料科技股份有限公司 | A kind of environment friendly coated leftover of bolt of cloth |
| CN114589053A (en) * | 2022-03-07 | 2022-06-07 | 江苏宝坤新材料科技股份有限公司 | Three-dimensional grid core material forming equipment and method |
-
2012
- 2012-08-06 CN CN 201220384892 patent/CN202725421U/en not_active Withdrawn - After Issue
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102784739A (en) * | 2012-08-06 | 2012-11-21 | 嘉兴市博视光伏科技有限公司 | Solar back plate protective film coating equipment |
| CN102784739B (en) * | 2012-08-06 | 2015-07-08 | 嘉兴市博视光伏科技有限公司 | Solar back plate protective film coating equipment |
| CN103230860A (en) * | 2013-05-03 | 2013-08-07 | 昆山市大昌机械制造有限公司 | Rubber coating machine |
| CN103862835A (en) * | 2014-03-26 | 2014-06-18 | 吉翔宝（太仓）离型材料科技发展有限公司 | Transmission mechanism preventing scratches and impressions |
| CN103862835B (en) * | 2014-03-26 | 2016-05-04 | 吉翔宝（太仓）离型材料科技发展有限公司 | A kind of transmission mechanism of anti-scratch impression |
| CN105014759A (en) * | 2014-04-17 | 2015-11-04 | 深圳嘉汉林业科技有限公司 | Method and device for vibration gluing |
| CN105014759B (en) * | 2014-04-17 | 2017-10-20 | 深圳嘉汉林业科技有限公司 | A kind of method and apparatus for vibrating gluing |
| CN106269388A (en) * | 2016-08-19 | 2017-01-04 | 南通皋鑫电子股份有限公司 | High-voltage diode inside courtyard apparatus for coating |
| CN106269388B (en) * | 2016-08-19 | 2019-08-20 | 南通皋鑫电子股份有限公司 | High-voltage diode inside courtyard apparatus for coating |
| CN107971184A (en) * | 2017-12-01 | 2018-05-01 | 常德金德新材料科技股份有限公司 | A kind of environment friendly coated leftover of bolt of cloth |
| CN114589053A (en) * | 2022-03-07 | 2022-06-07 | 江苏宝坤新材料科技股份有限公司 | Three-dimensional grid core material forming equipment and method |
| CN114589053B (en) * | 2022-03-07 | 2023-07-11 | 江苏宝坤新材料科技股份有限公司 | Forming equipment and method for three-dimensional grid core material |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130213 Effective date of abandoning: 20150708 |
|
| RGAV | Abandon patent right to avoid regrant |