CN102784719B - Water internally-distributed type flexible dust collecting electrode device - Google Patents

Water internally-distributed type flexible dust collecting electrode device Download PDF

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CN102784719B
CN102784719B CN201210295051.2A CN201210295051A CN102784719B CN 102784719 B CN102784719 B CN 102784719B CN 201210295051 A CN201210295051 A CN 201210295051A CN 102784719 B CN102784719 B CN 102784719B
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flexible dust
dust
dust collecting
water
flexible
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CN102784719A (en
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马春元
崔琳
常景彩
王鹏
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Shandong University
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Abstract

本发明公开了一种内布水式柔性集尘极装置,包括主动轴、从动轴和柔性集尘极,所述柔性集尘极绕在主动轴和从动轴上,主动轴和从动轴之间的柔性集尘极间设有若干布水装置,主动轴与动力装置相连,所述柔性集尘极外部至少一侧设有电极。本发明的集尘极采用移动与固定两种布置形式,布水装置采用带有一定角度小孔或槽的钢管,放于柔性集尘极之间,从集尘极夹心布水,并兼做柔性集尘极的支撑结构。该装置能够实现水膜的均匀分布与自动高效清灰、并避免金属集尘极的腐蚀问题,保证湿式静电除尘器设备稳定、经济、安全可靠地运行,实现微细颗粒物的高效捕集。

The invention discloses a water-distributed flexible dust-collecting pole device, which comprises a driving shaft, a driven shaft and a flexible dust-collecting pole. The flexible dust-collecting pole is wound on the driving shaft and the driven shaft, and the driving shaft and the driven A number of water distribution devices are arranged between the flexible dust collecting poles between the shafts, the driving shaft is connected with the power device, and electrodes are provided on at least one side of the flexible dust collecting poles. The dust-collecting poles of the present invention adopt two arrangements: mobile and fixed. The water distribution device adopts steel pipes with small holes or grooves at a certain angle, and is placed between the flexible dust-collecting poles. The supporting structure of the flexible dust collecting pole. The device can realize the uniform distribution of water film and automatic and efficient dust removal, and avoid the corrosion problem of the metal dust collecting pole, ensure the stable, economical, safe and reliable operation of the wet electrostatic precipitator equipment, and realize the efficient collection of fine particles.

Description

内布水式柔性集尘极装置Inner cloth water type flexible dust collector device

技术领域 technical field

本发明涉及一种烟气污染治理技术,尤其是一种应用于湿式静电除尘器的内布水式柔性集尘极装置。The invention relates to a flue gas pollution treatment technology, in particular to a water-distributed flexible dust collecting electrode device applied to a wet electrostatic precipitator.

背景技术 Background technique

目前,随着《火电厂污染物排放标准》(GB132232011)正式实施以及《环境空气质量标准》(GB30952012)正式发布,对于超细颗粒物的排放控制正式展开。作为大气中颗粒物质的重要排放源的燃煤电厂,虽然都安装有除尘器,但普遍采用的是干式静电除尘器(ESP),这种除尘器集尘极在干态下运行,不但对于容易形成反电晕的高比电阻粉尘颗粒收集效率低,而且对于10μm(特别是2.5μm)以下微细颗粒,由于微细粒子难以荷电,而且电极振打产生二次扬尘容易使已捕集的微细粒子逸出,导致脱除效率急剧下降。大量微细粉尘颗粒的逃逸造成烟尘浓度排放过大,不但难以满足新的标准要求,而且由于对人体有毒有害的主要污染物大多富集在10μm以下的微细粉尘颗粒中,大量微细粉尘颗粒的逃逸也严重影响了人们的身体健康,造成巨大的经济损失。At present, with the official implementation of the "Pollutant Emission Standards for Thermal Power Plants" (GB132232011) and the official release of the "Ambient Air Quality Standards" (GB30952012), the emission control of ultrafine particles is officially launched. As an important emission source of particulate matter in the atmosphere, coal-fired power plants are all equipped with dust collectors, but dry electrostatic precipitators (ESP) are commonly used. The dust collectors of this kind of dust collectors operate in a dry state. The collection efficiency of dust particles with high specific resistance that is easy to form back corona is low, and for fine particles below 10 μm (especially 2.5 μm), it is difficult to charge the fine particles, and the secondary dust generated by electrode vibration is easy to make the collected fine particles Particles escape, resulting in a sharp drop in removal efficiency. The escape of a large number of fine dust particles causes excessive smoke concentration, which is not only difficult to meet the new standard requirements, but also because most of the main pollutants that are toxic and harmful to the human body are concentrated in fine dust particles below 10 μm, the escape of a large number of fine dust particles is also difficult. It has seriously affected people's health and caused huge economic losses.

采用湿式集尘极能够有效克服干式集尘极的反电晕问题并能防止微细颗粒二次扬尘,因此能够有效提高静电除尘特别是脱除微细粉尘的效率。但目前工业应用的湿式集尘极一般都是由金属等硬性材料组成,由于表面张力及机加工平面度偏差等问题,冲洗水不可能在整个集尘极表面完全均布,容易在集尘极表面形成“沟流”,这样水流冲洗不到的地方尘粒容易累积与结垢,如不及时拆卸清理,最终会导致集尘极失效;烟气中含有的酸雾等成分较易腐蚀普通材料的金属集尘极,因此大部分金属集尘极采用成本较高的合金材料制成。上述问题已使得采用湿式集尘极的静电除尘器设备运行稳定性、安全可靠性、经济性等方面受到了严重影响。The use of wet dust collecting poles can effectively overcome the back corona problem of dry dust collecting poles and prevent secondary dusting of fine particles, so it can effectively improve the efficiency of electrostatic dust removal, especially the removal of fine dust. However, the wet dust collecting poles currently used in industrial applications are generally composed of hard materials such as metals. Due to problems such as surface tension and machining flatness deviations, it is impossible for the flushing water to be completely evenly distributed on the entire surface of the dust collecting poles, and it is easy to flow on the dust collecting poles. The surface forms a "channel flow", so that the dust particles are easy to accumulate and scale in places where the water flow cannot wash. If it is not disassembled and cleaned in time, it will eventually lead to the failure of the dust collection; the acid mist and other components contained in the flue gas are more likely to corrode ordinary materials. Therefore, most of the metal dust collecting poles are made of high-cost alloy materials. The above problems have seriously affected the operational stability, safety, reliability, and economy of electrostatic precipitators using wet dust collectors.

另外,中国专利ZL200910019222.7公开了一种纤维织物集尘极表面水膜均匀化装置及工艺,该工艺通过在集尘极上端密布Φ1-Φ2mm的布水孔,水在重力作用下向下流动,利用纤维毛细作用,实现水膜的均布。由于这种工艺装置仅在集尘极上端安装布水装置,水膜只能由上端向下延伸,对于面积较大的集尘极,容易导致集尘极上端水膜厚度过大而下端水膜厚度不够的问题,影响集尘极的收尘效率;另外,上述专利中仅靠灰糕层与集尘极表面张力和收缩比的不同实现集尘极的清灰,容易导致清灰不彻底,影响后续除尘效率。In addition, Chinese patent ZL200910019222.7 discloses a device and process for homogenizing the water film on the surface of the fiber fabric dust collecting pole. In this process, water holes of Φ1-Φ2 mm are densely distributed on the upper end of the dust collecting pole, and the water flows downward under the action of gravity. , using fiber capillary action to achieve uniform distribution of water film. Since this kind of process device only installs the water distribution device on the upper end of the dust collecting pole, the water film can only extend downward from the upper end. The problem of insufficient thickness affects the dust collection efficiency of the dust collector; in addition, in the above-mentioned patents, the dust removal of the dust collector is only achieved by the difference in the surface tension and shrinkage ratio between the dust cake layer and the dust collector, which may easily lead to incomplete dust removal. Affect the follow-up dust removal efficiency.

发明内容 Contents of the invention

本发明的目的是为克服上述现有技术的不足,提供一种内布水式柔性集尘极装置,该装置能够实现水膜的均匀分布与自动高效清灰、并避免金属集尘极的腐蚀问题,保证湿式静电除尘器设备稳定、经济、安全可靠地运行,实现微细颗粒物的高效捕集。The purpose of the present invention is to overcome the above-mentioned deficiencies in the prior art, and provide a flexible dust collector device with inner water distribution, which can realize the uniform distribution of water film and automatic and efficient dust removal, and avoid the corrosion of metal dust collectors To solve the problem, ensure the stable, economical, safe and reliable operation of the wet electrostatic precipitator equipment, and realize the efficient capture of fine particles.

为实现上述目的,本发明采用下述技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种内布水式柔性集尘极装置,包括主动轴、从动轴和柔性集尘极,所述柔性集尘极绕在主动轴和从动轴上,主动轴和从动轴之间的柔性集尘极间设有若干布水装置,主动轴与动力装置相连,所述柔性集尘极外部至少一侧设有电极。A water-distributed flexible dust-collecting pole device, comprising a driving shaft, a driven shaft and a flexible dust-collecting pole, the flexible dust-collecting pole is wound on the driving shaft and the driven shaft, and the A number of water distribution devices are arranged between the flexible dust collecting poles, the driving shaft is connected with the power device, and electrodes are provided on at least one side of the flexible dust collecting poles.

所述柔性集尘极外部设有至少一个与其外表面接触的清灰装置。The outer surface of the flexible dust collecting pole is provided with at least one dust cleaning device in contact with its outer surface.

所述清灰装置为一刮板。The dust removal device is a scraper.

所述主动轴和从动轴的至少一端设有限位装置。At least one end of the driving shaft and the driven shaft is provided with a limiting device.

所述限位装置为限位块或限位凸起。The limiting device is a limiting block or a limiting protrusion.

所述柔性集尘极由柔性织物构成的板状体。The flexible dust collecting pole is a plate-like body made of flexible fabric.

所述布水装置为带有小孔或槽的管。The water distribution device is a pipe with small holes or grooves.

所述管上的小孔或槽与水平方向的夹角大于0°小于90°。The angle between the small hole or groove on the tube and the horizontal direction is greater than 0° and less than 90°.

一种内布水式柔性集尘极装置,包括一对平行设置的柔性集尘极,所述一对柔性集尘极之间设有布水装置,柔性集尘极的外侧上安装有导电性测试装置,所述柔性集尘极外部至少一侧设有电极。An inner water-distributing flexible dust-collecting pole device, comprising a pair of flexible dust-collecting poles arranged in parallel, a water-distributing device is arranged between the pair of flexible dust-collecting poles, and a conductive As for the test device, electrodes are provided on at least one side of the flexible dust collecting pole.

所述一对柔性集尘极之间的距离在20-80mm之间。The distance between the pair of flexible dust collecting poles is between 20-80mm.

所述柔性集尘极由柔性织物构成的板状体。The flexible dust collecting pole is a plate-like body made of flexible fabric.

所述布水装置为带有小孔或槽的管。The water distribution device is a pipe with small holes or grooves.

所述管上的小孔或槽与水平方向的夹角大于0°小于90°。The angle between the small hole or groove on the tube and the horizontal direction is greater than 0° and less than 90°.

本发明的柔性集尘极采用移动与固定两种布置形式,布水装置采用带有一定角度小孔或槽的钢管,放于柔性集尘极之间,从集尘极夹心布水,并兼做柔性集尘极的支撑结构。The flexible dust-collecting poles of the present invention adopt two arrangements: mobile and fixed. The water distribution device adopts a steel pipe with small holes or grooves at a certain angle, which is placed between the flexible dust-collecting poles, and water is distributed from the dust-collecting poles. Make the supporting structure of the flexible dust collecting pole.

采用移动式柔性集尘极时,集尘极采用上下循环运动方式,布水装置固定在上下转动的柔性集尘极之间,通过集尘极的上下循环运动与布水装置的规律性喷水,实现集尘极的稳定均匀布水。在集尘极下部和/或上部设有清灰装置,通过集尘极移动过程中与清灰装置的接触摩擦或喷淋实现集尘极的深度清灰。采用上述结构时,主动轴位置固定且转速可调,从动轴位置可调且相对固定,以保证柔性集尘极始终保持垂直且处于张紧状态;When the mobile flexible dust collecting pole is adopted, the dust collecting pole adopts the up and down circular movement mode, and the water distribution device is fixed between the flexible dust collecting poles that rotate up and down, through the up and down circular movement of the dust collecting pole and the regular water spraying of the water distribution device , to achieve stable and even water distribution of the dust collector. There is a dust cleaning device on the lower and/or upper part of the dust collecting pole, and the deep dust cleaning of the dust collecting pole is realized through the contact friction or spraying with the dust cleaning device during the movement of the dust collecting pole. When the above structure is adopted, the position of the driving shaft is fixed and the speed is adjustable, and the position of the driven shaft is adjustable and relatively fixed, so as to ensure that the flexible dust collecting pole is always kept vertical and in a tensioned state;

采用固定式柔性集尘极时,集尘极采用双层结构布置,两层之间的距离在20-80mm之间,布水装置固定在两片集尘极之间,集尘极上安装有导电性测试装置,通过集尘极导电率的变化确定喷水水量及喷水间隔,实现柔性集尘的稳定均匀布水与清灰。为防止集尘极晃动,集尘极采用分层固定方式固定。When using fixed flexible dust collecting poles, the dust collecting poles are arranged in a double-layer structure, the distance between the two layers is between 20-80mm, the water distribution device is fixed between the two dust collecting poles, and the dust collecting poles are installed with The conductivity test device determines the water spray volume and water spray interval through the change of the conductivity of the dust collecting electrode, so as to realize the stable and uniform water distribution and dust cleaning of flexible dust collection. In order to prevent the dust collection pole from shaking, the dust collection pole is fixed in layers.

应用时,根据需要可以将本发明多套并列组合在一起放置于湿式静电除尘器内使用,相邻集尘极之间的距离在200-800mm之间;每套内喷水柔性集尘装置中集尘极均为一个整体,内喷水装置可根据需要安装多套。In application, multiple sets of the present invention can be combined side by side and placed in a wet electrostatic precipitator for use according to needs, and the distance between adjacent dust collecting electrodes is between 200-800mm; each set of water spraying flexible dust collecting device The dust collection pole is a whole, and the inner water spray device can be installed with multiple sets according to the needs.

本发明的有益效果是,本发明能够实现水膜的均匀分布与自动高效清灰、并避免金属集尘极的腐蚀问题,保证湿式静电除尘器设备稳定、经济、安全可靠地运行,实现微细颗粒物的高效捕集。The beneficial effects of the present invention are that the present invention can realize uniform distribution of water film and automatic and efficient dust removal, and avoid the corrosion problem of metal dust collecting poles, ensure the stable, economical, safe and reliable operation of the wet electrostatic precipitator equipment, and realize fine particle dust removal. efficient capture.

附图说明 Description of drawings

图1是本发明实施例1结构示意图;Fig. 1 is a schematic structural view of Embodiment 1 of the present invention;

图2是图1的俯视图;Fig. 2 is the top view of Fig. 1;

图3是本发明实施例2结构示意图;Fig. 3 is a schematic structural view of Embodiment 2 of the present invention;

图4是图3的俯视图;Fig. 4 is the top view of Fig. 3;

其中1.主动轴,2.柔性集尘极,3.布水装置,4.清灰装置,5.电极,6从动轴,7.限位装置,8.导电性测试装置。Among them 1. Drive shaft, 2. Flexible dust collection pole, 3. Water distribution device, 4. Ash cleaning device, 5. Electrode, 6. Driven shaft, 7. Limiting device, 8. Conductivity testing device.

具体实施方式 detailed description

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

实施例1:如图1、2所示,内布水式柔性集尘极装置,包括主动轴1、从动轴6和柔性集尘极2,所述柔性集尘极2绕在主动轴1和从动轴6上,主动轴1和从动轴6之间的柔性集尘极2间设有若干布水装置3,主动轴1与动力装置相连,所述柔性集尘极2外部至少一侧设有电极5。柔性集尘极2外部设有至少一个与其外表面接触的清灰装置4。主动轴1和从动轴6的至少一端设有限位装置7。限位装置7为限位块或限位凸起。柔性集尘极2由柔性织物构成的板状体。布水装置3为带有小孔或槽的钢管。钢管上的小孔或槽与水平方向的夹角大于0°小于90°。Embodiment 1: As shown in Figures 1 and 2, the water-distributed flexible dust-collecting pole device includes a driving shaft 1, a driven shaft 6 and a flexible dust-collecting pole 2, and the flexible dust-collecting pole 2 is wound around the driving shaft 1 And on the driven shaft 6, several water distribution devices 3 are arranged between the flexible dust collecting pole 2 between the driving shaft 1 and the driven shaft 6, the driving shaft 1 is connected with the power device, and at least one outside of the flexible dust collecting pole 2 An electrode 5 is provided on the side. The exterior of the flexible dust collecting pole 2 is provided with at least one dust cleaning device 4 in contact with its outer surface. At least one end of the driving shaft 1 and the driven shaft 6 is provided with a limiting device 7 . The limiting device 7 is a limiting block or a limiting protrusion. The flexible dust collecting pole 2 is a plate-shaped body made of flexible fabric. The water distribution device 3 is a steel pipe with small holes or grooves. The angle between the small hole or groove on the steel pipe and the horizontal direction is greater than 0° and less than 90°.

随着电压升高,电极5尖端放电使空气电离,产生大量负离子;烟气中的粉尘颗粒与负离子结合后,向柔性集尘极2运动;柔性集尘极2通过主动轴1实现上下循环运动,在运动过程中通过与布水装置3的配合,实现水膜的均匀分布;布有均匀水膜的柔性集尘极2捕获运动到集尘极的粉尘颗粒,由于水的粘滞力,颗粒特别是微细颗粒不会发生二次返混问题,实现微细颗粒的高效捕集;柔性集尘极2在旋转运动过程中,不但保持水膜的持续均匀分布,而且通过与清灰装置4的摩擦,实现柔性集尘极2的清灰。As the voltage rises, the tip of the electrode 5 discharges to ionize the air and generate a large amount of negative ions; the dust particles in the flue gas combine with the negative ions and move towards the flexible dust collecting pole 2; the flexible dust collecting pole 2 realizes the up and down cycle movement through the driving shaft 1 , through the cooperation with the water distribution device 3 during the movement, the uniform distribution of the water film is realized; the flexible dust collecting pole 2 with a uniform water film captures the dust particles moving to the dust collecting pole, due to the viscous force of the water, the particles In particular, the problem of secondary back-mixing of fine particles will not occur, and the efficient collection of fine particles will be realized; during the rotating movement of the flexible dust collecting pole 2, not only the continuous and uniform distribution of the water film can be maintained, but also through the friction with the cleaning device 4 , to realize the cleaning of the flexible dust collecting pole 2.

实施例2:如图3、4所示,内布水式柔性集尘极装置,包括一对平行设置的柔性集尘极2,所述一对柔性集尘极2之间设有布水装置3,柔性集尘极2内植入导电性测试装置8,所述柔性集尘极2外部至少一侧设有电极5。一对柔性集尘极2之间的距离在20-80mm之间。柔性集尘极2由柔性织物构成的板状体。布水装置3为带有小孔或槽的钢管。钢管上的小孔或槽与水平方向的夹角大于0°小于90°。Embodiment 2: As shown in Figures 3 and 4, the inner water-distributing flexible dust-collecting pole device includes a pair of flexible dust-collecting poles 2 arranged in parallel, and a water-distributing device is arranged between the pair of flexible dust-collecting poles 2 3. A conductivity testing device 8 is implanted in the flexible dust-collecting pole 2, and an electrode 5 is provided on at least one side of the flexible dust-collecting pole 2. The distance between a pair of flexible dust collecting poles 2 is between 20-80mm. The flexible dust collecting pole 2 is a plate-shaped body made of flexible fabric. The water distribution device 3 is a steel pipe with small holes or grooves. The angle between the small hole or groove on the steel pipe and the horizontal direction is greater than 0° and less than 90°.

随着电压升高,电极5尖端放电使空气电离,产生大量负离子;烟气中的粉尘颗粒与负离子结合后,向柔性集尘极2运动;柔性集尘极2上安装有电导率测试装置8,根据电导率的变化对通过布水装置3对集尘极进行布水;布有均匀水膜的柔性集尘极2捕获运动到集尘极的粉尘颗粒,由于水的粘滞力,颗粒特别是微细颗粒不会发生二次返混问题,实现微细颗粒的高效捕集;柔性集尘极的清灰通过布水装置3实现。As the voltage rises, the tip of the electrode 5 discharges to ionize the air and generate a large amount of negative ions; the dust particles in the flue gas combine with the negative ions and move towards the flexible dust collecting pole 2; the flexible dust collecting pole 2 is equipped with a conductivity testing device 8 According to the change of conductivity, the water distribution device 3 is used to distribute water to the dust collection pole; the flexible dust collection pole 2 with a uniform water film captures the dust particles moving to the dust collection pole. Due to the viscous force of water, the particles are particularly The problem of secondary back-mixing of the fine particles will not occur, and the efficient capture of the fine particles is realized; the cleaning of the flexible dust collecting pole is realized through the water distribution device 3 .

上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。Although the specific implementation of the present invention has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the present invention. Those skilled in the art should understand that on the basis of the technical solution of the present invention, those skilled in the art do not need to pay creative work Various modifications or variations that can be made are still within the protection scope of the present invention.

Claims (6)

1.一种内布水式柔性集尘极装置,其特征是,包括主动轴、从动轴和柔性集尘极,所述柔性集尘极绕在主动轴和从动轴上,主动轴和从动轴之间的柔性集尘极间设有若干布水装置,所述布水装置为带有小孔或槽的管;主动轴与动力装置相连,所述柔性集尘极外部至少一侧设有电极;所述柔性集尘极外部设有至少一个与其外表面接触的清灰装置;所述清灰装置为一刮板。 1. A kind of inner cloth water type flexible dust collecting pole device, it is characterized in that, comprises driving shaft, driven shaft and flexible dust collecting pole, and described flexible dust collecting pole is wound on driving shaft and driven shaft, and driving shaft and A number of water distribution devices are provided between the flexible dust collecting poles between the driven shafts, and the water distributing devices are pipes with small holes or grooves; the driving shaft is connected with the power device, and at least one side of the flexible dust collecting poles is An electrode is provided; at least one cleaning device in contact with the outer surface of the flexible dust collecting pole is provided outside; the cleaning device is a scraper. 2. 如权利要求1所述的内布水式柔性集尘极装置,其特征是,所述主动轴和从动轴的至少一端设有限位装置。 2. The inner-distributed water-type flexible dust collector device according to claim 1, wherein at least one end of the driving shaft and the driven shaft is provided with a limiting device. 3. 如权利要求2所述的内布水式柔性集尘极装置,其特征是,所述限位装置为限位块或限位凸起。 3. The inner-distributed water-type flexible dust collector device according to claim 2, wherein the limiting device is a limiting block or a limiting protrusion. 4. 一种内布水式柔性集尘极装置,包括一对平行设置的柔性集尘极,所述一对柔性集尘极之间设有布水装置,所述布水装置为带有小孔或槽的管;柔性集尘极内植入导电性测试装置,所述柔性集尘极外部至少一侧设有电极;所述柔性集尘极由柔性织物构成的板状体。 4. An inner water-distributing flexible dust-collecting pole device, comprising a pair of flexible dust-collecting poles arranged in parallel, a water distribution device is provided between the pair of flexible dust-collecting poles, and the water distribution device is equipped with a small A tube with holes or grooves; a conductivity testing device is implanted in the flexible dust collecting pole, and electrodes are provided on at least one side of the flexible dust collecting pole; the flexible dust collecting pole is a plate-shaped body made of flexible fabric. 5. 如权利要求1或4所述的内布水式柔性集尘极装置,其特征是,所述管上的小孔或槽与水平方向的夹角大于0°小于90°。 5. The inner-distributed water-type flexible dust collector device according to claim 1 or 4, wherein the angle between the small hole or groove on the tube and the horizontal direction is greater than 0° and less than 90°. 6. 如权利要求5所述的内布水式柔性集尘极装置,其特征是,所述一对柔性集尘极之间的距离在20-80mm之间。 6. The inner-distributed water-type flexible dust-collecting pole device according to claim 5, wherein the distance between the pair of flexible dust-collecting poles is between 20-80mm.
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