Background technology
In the past, as the device of granulating raw material extrusion forming fine powder body and adhesive being mixed system, employed and rolled block machine (ロ mono-ル Block Cheng Machine).Roll block machine to possess as shown in Figure 4 to have and have a pair stationary roll 102 of separate rotational axes and the shaping roller 104 of mobile rollers 103.Its position arranges by stationary roll 102 regularly.On the other hand, mobile rollers 103 bear hydraulic cylinder 106 produce regulation pressure, extruded by stationary roll 102 side.Bailing bucket 108 is provided with above shaping roller 104.Bailing bucket 108 has housing 111 and configuration press-in screw rod 112 therein.Press-in screw rod 112 has helically and is formed in screw rod blade 114 around rotating driveshaft 113.Further, by making by the driving force of drive division 115 this press-in screw rod 112 rotate, the raw material 109 put in housing 111 is supplied to the gap 105 between stationary roll 102 and mobile rollers 103, and with screw rod blade 114, raw material 109 is pressed into below.The raw material 109 be pressed in gap 105 bears pressure that shaping roller 104 produces and becomes the products formed 110 of tabular.
Except said apparatus, the helicoid conveyer mainly transporting the prior art of bulk material etc. with screw rod blade is in the horizontal direction disclosed in such as patent document 1.
Roll owing to transporting the mixed raw material having made the adhesives such as tar powdery coal etc. to stickiness in block machine, therefore being easily trapped between these screw rod blades with raw material when being coiled into spiral helicine many pieces of screw rod blades conveyance.But, in order to producing shaped product continuously and stably, have and make raw material not be deposited in the necessity provided to shaping roller between each screw rod blade.If raw material attachment is blocked between each screw rod blade, owing to can not stably supply raw materials, therefore must carry out removing the operation of the raw material be blocked between each screw rod blade continually.
The auger conveyor possessing many screw rods is disclosed in patent document 2,3.The hand of spiral of each screw rod adjacent each other and direction of rotation is made to prevent mutually transport object to be attached on screw rod blade on the contrary in patent document 2.Make rotary orientation contrary mutually in patent document 3 and the different many screw rods of pitch rotate in the opposite direction with the rotating ratio of the inverse of the ratio between the pitch of these screw rods, mutually the attachment of the other side's screw rod is scraped.
When rolling block machine, in order to meet the such quality requirements of the high density of products formed, high strength, it is necessary for being pressed to equably between roller by raw material.But in technology disclosed in above-mentioned patent document 2,3, being structure transport object transported in the horizontal direction, discharge from outlet, owing to can not obtain the effect utilizing screw rod blade pinches transport object, is therefore impossible.
What Patent Document 4 discloses present invention applicant's proposition rolls block machine press-in screw rod.This press-in screw rod possesses and to diminish towards conveyance direction pitch and to have the screw rod blade at 3 kinds of angles of inclination, fully can be pressed into raw material on the basis of attachment preventing raw material.
At first technical literature
Patent document
Patent document 1: Japanese Unexamined Patent Publication 7-304511 publication
Patent document 2: Japanese Unexamined Patent Publication 11-314728 publication
Patent document 3: Japanese Unexamined Patent Publication 2002-179235 publication
Patent document 4: Japanese Unexamined Patent Publication 2008-36692 publication
But even if in the press-in screw rod disclosed in patent document 4, also there is raw material and easily adhere to or be trapped on the inwall of bailing bucket housing, in order to wipe the raw material be attached in inner walls off, the press-in screw rod being arranged on two ends becomes the worry of overload.
Summary of the invention
The present invention makes in view of said circumstances, to provide for the purpose of a kind of press-in screw device can extruding to stable and uniform raw material and the roll forming machine possessing this press-in screw device.
Reach described object to solve the problem, the present invention adopts following means.
(1) the press-in screw device of the present invention's form possesses: the raw material be configured in bailing bucket, having been dropped on the top from this bailing bucket is to many press-in screw rods of the below force feed of this bailing bucket, and the driving mechanism that these press-in screw rods are rotated; Above-mentioned each press-in screw rod have respectively along vertical extend rotating driveshaft and around this rotating driveshaft, be formed spiral helicine screw rod blade; Further, above-mentioned each rotating driveshaft when overlooking is made arranged in a straight line to configure above-mentioned each press-in screw rod along same; The vertical lower end position of above-mentioned each screw rod blade is mutually identical, and the above-mentioned spiral helicine direction of spiraling of these screw rod blades is rightabout between mutually adjacent blade; Be positioned at 2 of orientation central authorities as central screw using in above-mentioned each press-in screw rod, when overlooking the part between above-mentioned each rotating driveshaft that these central screw have, the direction of rotation of above-mentioned each screw rod blade is consistent with the direction of the supply of above-mentioned raw materials.
(2) the press-in screw device recorded in above-mentioned (1) also can adopt following structure, the above-mentioned screw rod blade that above-mentioned each central screw is had separately possesses towards below above vertical: have the 1st angle of inclination in vertical profile apparent time, and the above-mentioned raw materials is carried below vertical the 1st conveyance blade; In vertical profile apparent time, there is 2nd angle of inclination milder than above-mentioned 1st angle of inclination, and by be included in removed by the gas in above-mentioned 1st above-mentioned raw materials sent here of conveyance blade the 1st compress blade; And, in vertical profile apparent time, there is 3rd angle of inclination milder than above-mentioned 2nd angle of inclination, and the 1st press-in blade of the above-mentioned raw materials sent here of blade force feed downwards will be compressed from the above-mentioned 1st.
(3) in above-mentioned (2), also following structure can be adopted, using 2 of the above-mentioned orientation two side ends in above-mentioned each press-in screw rod as outside screw rod time, the above-mentioned screw rod blade that these outside screw rod are had separately possesses towards below above vertical: have the 4th angle of inclination in vertical profile apparent time, and the above-mentioned raw materials is carried below vertical the 2nd conveyance blade; And, in vertical profile apparent time, there is 5th angle of inclination milder than above-mentioned 4th angle of inclination, and by the 2nd press-in blade from above-mentioned 2nd above-mentioned raw materials directly sent here of conveyance blade force feed downwards.
(4) in above-mentioned (3), also can adopt following structure, above-mentioned 2nd conveyance blade is installed on above-mentioned rotating driveshaft like this: lower end is positioned at from the upper end of above-mentioned 2nd press-in blade, staggers 90 ° and stagger to the position of top along the direction of rotation of above-mentioned rotating driveshaft.
(5) in above-mentioned (3), also can adopt following structure, the upper end level position of the above-mentioned each screw rod blade in above-mentioned each outside screw rod is lower than the upper end level position of the above-mentioned each screw rod blade in above-mentioned each central screw.
(6) roll forming machine of a form of the present invention possesses: bailing bucket, the housing with storage raw material and the press-in screw device be expressed to by the above-mentioned raw materials in this housing below it; And a pair stationary roll and mobile rollers, clip the above-mentioned raw materials extruded by above-mentioned bailing bucket and carry out extrusion forming; Above-mentioned press-in screw device is the press-in screw device described in any one in technique scheme (1) ~ (5); The orientation of above-mentioned each press-in screw rod when overlooking overlaps with the bearing of trend in the gap between above-mentioned stationary roll and mobile rollers.
The effect of invention
According to press-in screw device of the present invention, can stablize and extrude raw material equably.Thus, when such as this press-in screw device being used for roll forming machine (rolling block machine), can shaping high-quality products formed in shaping roller.
According to roll forming machine of the present invention, the action effect identical with above-mentioned press-in screw device can be obtained.
Detailed description of the invention
Illustrate with reference to the accompanying drawings the present invention embodiment roll block machine press-in screw device (hereinafter referred to as being pressed into screw device) and possess it roll block machine (roll forming machine).
Fig. 1 is the longitudinal section rolling the general configuration of block machine 1 representing this embodiment.
This rolls block machine 1 possesses: having the housing 11 of storage raw material 9 and the raw material 9 in above-mentioned housing 11 be expressed to the bailing bucket 8 of the press-in screw device 12 below it, coming a pair stationary roll 2 and the mobile rollers 3 of extrusion forming by clipping the raw material 9 extruded by this bailing bucket 8.
This rolls the stationary roll 2 of block machine 1 and mobile rollers 3 has in the horizontal direction and rotating shaft 2a, 3a parallel to each other respectively, rotates to the inside mutually when overlooking.To by this gap 5 of the shaping roller 4 that stationary roll 2 and mobile rollers 3 are formed supplied raw materials from the upper side 9 state under, the force limit that mobile rollers 3 limit produces by hydraulic cylinder 6 applies certain extruding force to stationary roll 2, and rotates along the direction contrary with stationary roll 2.As a result, flanging that what raw material 9 limit bore that stationary roll 2 and mobile rollers 3 produce add by gap 5 to its below be extruded.Mobile rollers 3 now, in order to remain on setting by raw material 9 applied pressure got in the gap 5 that formed between stationary roll 2, can move in the direction of arrow A continuously.Further, owing to bearing the reaction force from raw material 9 when mobile rollers 3 pressurization, because the width of this gap 5 broadens, shaping have the tabular products formed 10 with the thickness of its width same size.In addition, stationary roll 2 is provided with force cell 7, the extruding force measuring hydraulic cylinder 6 generation makes force value keep carrying out FEEDBACK CONTROL definitely.
Bailing bucket 8 is provided with above the gap 5 of shaping roller 4.Bailing bucket 8 possesses housing 11 and configuration press-in screw device 12 therein.
Press-in screw device 12 possess be configured in bailing bucket 8 housing 11 in, the raw material 9 that dropped on the top from this bailing bucket 8 to many press-in screw rod 12a ~ 12d of the below force feed of this bailing bucket 8, and makes the drive division 15(driving mechanism of these press-in screw rods 12a ~ 12d rotation).
Each press-in screw rod 12a ~ 12d along gap 5 bearing of trend and be arranged above it.That is, the same straight line Shangdi that when overlooking, each rotating driveshaft 13 is arranged in along the bearing of trend in gap 5 configures each press-in screw rod 12a ~ 12d.The radical of these press-in screw rods 12a ~ 12d, more than 2, maximizes if shaping roller 4 becomes, and is arranging more than 1 or 1 with being arranged on the central bilateral symmetry of 2 respectively.Each press-in screw rod 12a ~ 12d possesses rotating driveshaft 13 and helical form and the screw rod blade 14 be arranged on integratedly around it.Further, become by press-in screw device 14 and rotating driveshaft 13 and rotate integrally, the raw material 9 put in housing 11 can be got in the gap 5 of shaping roller 4.
As shown in Figure 1, the upper end of the rotating driveshaft 13 of each press-in screw rod 12a ~ 12d be connected above bailing bucket 8 these rotating driveshafts 13 are rotated drive division 15 on.This drive division 15 possesses such as not shown motor and reductor.Further, such as the adhesives such as fine powder body and tar such as the powdery coal of below particle diameter 0.5mm are mixed the raw material 9 made to be supplied in bailing bucket 8 from the supply port 16 being arranged on the oblique top of bailing bucket 8.
Fig. 2 represents the press-in screw device 12 of this embodiment.2 press-in screw rods 12b, 12c are arranged on the central authorities of orientation by this press-in screw device 12, then configure each press-in screw rod 12a, a 12d respectively in their outside.
Fig. 3 is the section plan of 4 press-in screw rods 12a, 12b, 12c, 12d viewed from the B-B line of Fig. 2 shown in Fig. 2, illustrates the rotary orientation of screw rod blade 14a, 14b, 14c, 14d and the direction of rotation of rotating driveshaft 13 respectively with arrow.The rotation direction of each press-in screw rod 12a, 12b, 12c, 12d above-mentioned spiral in adjacent extruding screw is contrary, all rotates along being positioned in the direction that namely raw material 9 on screw rod blade 14a, 14b, 14c, 14d transport from these ends below vertical.Such as, Fig. 22, central authorities be positioned at left side press-in screw rod 12b as shown in Figure 3 viewed from the top of rotating driveshaft 13 spiral helicine screw rod blade 14b spiral along the left hand direction of drawing.Further, by making press-in screw rod 12b rotate along the clockwise direction (arrow rb direction) of drawing equally seen from above, raw material 9 moves to below along screw rod blade 14b, and then raw material 9 is extruded to shaping roller 4 by the lower surface 21 of screw rod blade 14b.Namely, as shown in Figure 3, viewed from upside, have left-handed spiral-shaped press-in screw rod 14b, the 14d of drawing along seeing that arrow rb, rd direction along drawing dextrorotation (clockwise) rotates from above, spiral-shaped press-in screw rod 14a, the 14c with drawing dextrorotation rotate along arrow ra, rc direction of left-handed (counterclockwise).
In each press-in screw rod 12a ~ 12d, be arranged on 2 of the middle position (middle position of the axis direction of shaping roller 4) of orientation press-in screw rod 12b, 12c(central screw) each rotating driveshaft 13 around, be provided with screw rod blade 14b, 14c of from upper lateral lower end side, angle of inclination being changed smaller respectively.Screw rod blade 14b, 14c of press-in screw rod 12b, 12c of central authorities have pitch interval identical mutually and spiral in opposite direction spiral-shaped, rotate to inward turning (mutual phase despining) mutually when seeing from the supply port 16 of bailing bucket 8.That is, as shown in Figure 3, supply raw materials on the upside of drawing 9 time, from raw material supplying side, mutually along rotating towards the direction that the press-in screw rod of the other side is close, raw material 9 efficiency is entered between screw rod blade 14b, 14c well.Be more specifically that, when overlooking the part between each rotating driveshaft 13 that screw rod 12b, 12c have as shown in FIG. 3, the direction of rotation of each screw rod blade 14b, 14c is consistent with the direction of the supply of raw material 9.Therefore, from the raw material 9 that the upper side from bailing bucket 8 supplies, the entrance between screw rod blade 14b, 14c of central authorities is wide, along with gradually near the gap between these screw rod blades 14b, 14c, and opening narrows.And, while guide raw material 9 limit feeding towards the direction that this opening narrows make screw rod blade 14b, 14c rotate to the inside mutually.Therefore, it is possible to efficiency makes raw material 9 enter between screw rod blade 14b, 14c well.
And screw rod blade 14b, 14c angle of inclination from the upper end of rotating driveshaft 13 to lower end side separately of press-in screw rod 12b, 12c of central authorities diminishes.That is, screw rod blade 14b, 14c respectively in the periphery of rotating driveshaft 13 with each one circle amount be formed successively: vertical profile apparent time there is large angle of inclination (the 1st angle of inclination) and to below (below the vertical) transferring raw material 9 of bailing bucket 8 conveyance blade 22(the 1st transport blade); Vertical profile apparent time has the medium dip angle (2nd angle of inclination) milder than large angle of inclination and compresses blade by being included in the compression blade 23(the 1st removed from the gas the raw material 9 that moves of conveyance blade 22); Vertical profile apparent time has the little angle of inclination (3rd angle of inclination) milder than above-mentioned medium dip angle and pays press-in blade 24(the 1st press-in blade raw material 9 sent here from compression blade 23 being pressed into the power of shaping roller 4).
The tilt angle theta 1 of press-in blade 24 preferably more than 10 °, less than 15 °; Compress more than 1.5 times, less than 2.5 times of the preferred tilt angle theta 1 at press-in blade 24 of tilt angle theta 2 of blade 23; The tilt angle theta 3 of conveyance blade 22 is preferably greater than 2.5 times, less than 3.5 times of tilt angle theta 1 of press-in blade 24.In addition, tilt angle theta 1 ~ θ 3 is the angle of inclination relative to the face orthogonal with rotating driveshaft 13.
Because press-in screw rod 12b, 12c of central authorities rotate along the direction transporting raw material 9 downwards as mentioned above, first the raw material 9 therefore provided to bailing bucket 8 by supply port 16 is carried to the lower side of bailing bucket 8 by conveyance blade 22 by the rotation of press-in screw rod 12b, 12c of central authorities.Then, the compacted blade 23 of raw material 9 after conveyance blade 22 removes the space in raw material, and the lower surface 21 being then pressed into blade 24 is pressed into gap 5(Fig. 1 of shaping roller 4).Now, because the position of the vertical lower end of each screw rod blade 14a ~ 14d is identical mutually, and be rightabout between the spiral helicine rotation direction of these screw rod blades 14a ~ 14d is adjacent each other, therefore can not produce the delay of raw material 9, and raw material 9 can be extruded along the orientation of each press-in screw rod 12a ~ 12d with equally distributed power.
And, while conveyance raw material 9 with to have respectively intrinsic angle of inclination conveyance blade 22, compress blade 23 and press-in blade 24 and carry out the stable supplying of raw material 9, exhaust and pressurization respectively.And owing to transporting with more improving the compression degree of raw material 9 more downwards, therefore raw material 9 is not easy to be attached between screw rod blade 14b, 14c, and raw material 9 is stably clamp-oned the gap 5 of shaping roller 4.
Press-in screw rod 12a, 12d(outside press-in screw rod 12b, the 12c two being arranged on central authorities to be respectively pressed in screw rod 12a ~ 12d 2 of two ends in orientation i.e. outside screw rod) there is spiral helicine screw rod blade 14a, 14d respectively that to be pressed into screw rod 12b, 12c with adjacent central authorities and to spiral in the opposite direction mutually.
Press-in screw rod 12a, 12d outside two do not possess the compression blade 23 that central authorities press-in screw rod 12b, 12c between them have, and only arrange conveyance blade 22 and press-in blade 24 from the upper end of rotating driveshaft 13 to side, lower end.That is, be pressed into each screw rod blade 14a, 14d that screw rod 12a, 12d have separately to possess downwards from the top of vertical: there is the angle of inclination (4th angle of inclination) identical with above-mentioned large angle of inclination and the conveyance blade 22(the 2nd transporting raw material 9 towards the below of vertical transports blade); There is angle of inclination (than above-mentioned 4th angle of inclination mild 5th angle of inclination), the downwards force feed identical with above-mentioned little angle of inclination and be pressed into blade from the press-in blade 24(the 2nd transporting the raw material 9 that blade 22 directly transports).
Further, be located opposite from the lower end of the conveyance blade 22 of epimere side, from be positioned at its hypomere side press-in blade 24 upper end towards the direction of rotation of rotating driveshaft 13 stagger 90 °-1/4 week be configured in top namely around rotating driveshaft 13.Like this, by omitting the compression blade 23 of press-in screw rod 12a, 12d in outside, these press-in screw rods 12a, 12d towards, near the sidewall 31 of housing 11, raw material 9 can not be congestion.As a result, due to the resistance that raw material 9 limit is subject to when sliding edge declines on sidewall 31 can be reduced, therefore, it is possible to suppress the overload of press-in screw rod 12a, the 12d in outside.And, height and position due to the conveyance blade 22 by making press-in screw rod 12b, 12c of the height and position of the conveyance blade 22 of press-in screw rod 12a, the 12d in outside and central authorities staggers and (is more specifically, the upper end level position of the conveyance blade 22 of press-in screw rod 12a, the 12d in outside is lower than the upper end level position of the conveyance blade 22 of press-in screw rod 12b, 12c of central authorities), raw material 9 can be suppressed to be attached on the sidewall 31 of housing 11, and therefore raw material 9 easily successfully transports downwards.
Press-in screw rod 12b, 12c of central authorities adopt all in roughly the same short transverse position with the lower end of each press-in blade 24 of press-in screw rod 12a, the 12d in outside, are pushed by raw material 9 equably by the lower surface 21 of each press-in blade 24 to shaping roller 4.
According to the press-in screw device 12 of the structure illustrated above, raw material 9 can be prevented to be attached to screw rod blade 14(14a ~ 14d) or on being positioned at inside housing 11 sidewall 31, stably can carry out the supply of the raw material 9 to shaping roller 4, and can equably raw material 9 be pushed to shaping roller 4 side.
In addition, the radical of press-in screw rod 12a ~ 12d is not limited in 4, but pushes raw material 9 with being evenly distributed, preferably even number root in order to the axis direction along shaping roller 4.When 2, press-in screw rod 12b, 12c that in above-mentioned embodiment 2 are central also can be only set.
Be explained above preferred embodiment of the present invention, but the present invention is not limited to such example.If those skilled in the art, in the category of the technological thought of right record, obviously can expect various variation or fixed case, relevant these also belong to technical scope of the present invention certainly.
Industrial Availability
The present invention is suitable for such as pressurizeing and fine powder body and adhesive is mixed the raw material made to what be shaped to tabular and roll block machine.
The explanation of mark
1. roll block machine (roll forming machine);
2. stationary roll;
3. mobile rollers;
4. shaping roller;
5. gap;
8. bailing bucket;
9. raw material;
10. products formed;
11. housings;
12. press-in screw devices;
Press-in screw rod (outside screw rod) outside 12a, 12d.;
The press-in screw rod (central screw) of 12b, 12c. central authorities;
13. rotating driveshafts;
14(14a, 14b, 14c, 14d). screw rod blade;
15. drive divisions (driving mechanism);
16. supply ports;
22. conveyance blades (the 1st conveyance blade, the 2nd conveyance blade);
23. compress blade (the 1st compresses blade);
24. press-in blades (the 1st press-in blade, the 2nd press-in blade)