CN1027789C - Method and apparatus for making food with filling - Google Patents

Abstract

To obtain the title food uniformly heat-treated on the whole, fixed to an expected state of commodity by packing a filling material with a filmy food to give a food, placing the food on a specific roller and transporting the food while being rotated. 100 pts.wt. filling material such as sweet potato or jam is used with 5-20 pts.wt. filmy material (preferably 100 pts.wt. wheat flour, 20-80 pts.wt.. egg, 20-50 pts.wt. fats and oils, 15-80 pts.wt. saccharide and 60-100 pts.wt. water), the filmy material is formed into an approximately circular shape and the filling material is packed with the filmy material to give foods, the packed foods B are placed on a great number of rollers 11 furnished endlessly and continuously, moving in an oven and the packed foods B are transported in the oven 20 while being rotated to give the objective good.

Description

Method and apparatus for making food with filling

The present invention is about for example filling material such as sugaring potato, butter cream, potato salads, bag advances the preparation method of the food with filling of membranaceous food such as filling skin, be about by food with filling is carried out heat treated specifically, make the food with filling preparation method and the device thereof of its fixed in shape.

The crust parcel that picture pie (Western-style pastry) the sort of usefulness is thick or wrap up with crust as spring roll is the sort of, and under this state directly as commodity, the food with filling that circulates, though the problem that does not exist the commodity form to lose shape, yet for example for food with filling with filling skin epithelium shape food wrap like that as thin as a wafer, even if its form is in case form, membranaceous food as crust, the phenomenon of original form also can often take place to recover because of the timeliness effect, therefore in order this phenomenon not occur, be necessary by heat treated, keep original commodity form to make the crust fixed in shape thereby make.

Crust was carried out methods of heating treatment in the past, be after the filling material being rolled into definite shape, to put immediately on flat board, to put into heating furnace and carry out heat treated with membranous food, for such conventional method, be difficult to avoid food to contact with dull and stereotyped, and burned phenomenon, thereby significantly damage commodity value.In addition, in order to prevent the burned phenomenon in above-mentioned part, also the handlebar food with filling is put into and is become the female shape mould of this commodity form to carry out methods of heating treatment, yet, carry out the occasion that mechanization is produced, be difficult to exactly food with filling be put into mould, thereby having the very high problem of not good rate that is shaped.

The object of the present invention is to provide especially can be the columnar food with filling that is bundled into as thin as a wafer epithelium shape food, can not take place under the situation that the part is burned and shaping is not good, and can make it all carry out uniform heating treatment, be fixed into the food with filling preparation method and the device thereof of desired commodity form.

The present invention is roughly columnar food with filling and heats with membranaceous food the filling material being rolled in order to achieve the above object, make the food with filling preparation method of its fixed in shape, it is characterized in that above-mentioned food with filling put a plurality of and be linked to be on the roller that ring-type, one side rotation one side move in heating furnace, transmit and carry out uniform heating and handle by making this food with filling simultaneously turn round one side.

In addition, the of the present invention filling material is bundled into membranaceous food in order to achieve the above object roughly is food with filling cylindraceous and carries out heat treated, make the food with filling producing device of its setting, it is characterized in that comprising ring-type conveyer 10, the heating furnace 20 that can hold this conveyer 10, described conveyer 10 comprises annular link chain 11, link with this chain, make a plurality of rollers 12 that have the gap therebetween, be installed in the pinion 13 on each roller 12 each end respectively, respectively with the tooth bar 14 of each pinion 13 engagements, the revolution of formation by above-mentioned chain 11 drives and makes above-mentioned each roller 12 from the upstream one side shifting of one side direction downstream the time, rely on the effect of above-mentioned pinion 13 and tooth bar 14 that it is turned round, above-mentioned heating furnace 20 comprises rectangular box 21, has peristome 21A respectively on each end face longitudinally along this casing, 21B, be arranged on the heater 22 of these casing 21 inside top surface, in addition, above-mentioned conveyer 10 is arranged in the above-mentioned casing 21, make its end, upstream and downstream end respectively from the peristome 21A of above-mentioned casing 21,21B exceeds, its end, upstream is linked by the supply conveyer 30 of groove 40 and the above-mentioned food with filling F of supply, in addition, its downstream end is linked by groove 60 and the conveying device 50 of sending of sending setting food with filling F.

If according to the present invention, when with membranaceous food the filling material being rolled into when being roughly food with filling cylindraceous and putting on a plurality of rollers that are linked to be ring-type, because each roller simultaneously turns round one side and moves in stove, by during transmitting food with filling, make the food with filling that is positioned between each roller carry out the rotating while, by heating furnace the food with filling that is turning round is carried out heat treated, thereby can make the membranous food sclerosis of food with filling and its form is fixed.

The description of the drawings

Fig. 1 schematically illustrates the profilograph of making the state of food with filling with the manufacturing installation of food with filling manufacture method one embodiment of the present invention.Fig. 2 is the amplification profile of the pith of expression state shown in Figure 1.Fig. 3 is the main body figure of the roller chain that connects into ring-type of presentation graphs 2 shown devices employing.

It is following that the present invention will be described according to Fig. 1-3 illustrated embodiment.

At first the manufacturing installation that is used for one embodiment of the invention is described.

The manufacturing installation that is used for present embodiment heats by the filling material is bundled into cylindric food F with membranaceous food exactly, makes the sclerosis of membranaceous food and makes its form stationary device.

This manufacturing installation comprises ring-type conveyer 10 as depicted in figs. 1 and 2, and the heating furnace 20 that holds this conveyer 10.Above-mentioned conveyer 10 comprises annular link chain 11, have a plurality of rollers 12 in gap, the pinion of installing in each end of a plurality of rollers 12 13 each other with making of this chain setting, respectively with the tooth bar 14 of each pinion 13 engagements, and constituting revolution driving with above-mentioned chain 11 makes above-mentioned each roller 12 downstream side shifting the time, rely on the effect of above-mentioned pinion 13 and tooth bar 14 to turn round from upstream side.In addition, above-mentioned heating furnace 20 be included in its longitudinally each end face the rectangular box 21 of peristome 21A, 21B is set respectively, be arranged on the heater 22 of the inside top surface of this casing 21.In addition, above-mentioned conveyer 10 is arranged in the above-mentioned casing 21, and to make its end, upstream and downstream end peristome 21A respectively from casing 21,21B outwards exceeds, its end, upstream is linked to each other with the supply conveying device 30 of supplying with above-mentioned food with filling F by groove 40, its downstream end is linked to each other by the conveying device 50 of sending of the groove 60 food with filling F fixing with sending form.

Above-mentioned manufacturing installation is very suitable for the filling material with the food with filling F that very thin membranaceous food is bundled into.As the food with filling F that is bundled into like this, it is shaped as cylindrical shape, if its outside dimension can put 12 of above-mentioned each rollers and can carry out freely turning round that get final product might not standard circular as long as constitute.

To above-mentioned filling material, as long as can be bundled into cylindricly, and do not damage its commodity value by heat treated with above-mentioned membranaceous food yet, then do not give special restriction.Can use for example sweet potato, potato salad etc. as such filling material.

In addition, to the thickness of above-mentioned membranaceous food, size shape with and the also not restrictions especially such as specification ratio of filling material relatively, only otherwise influence sense of food, taste, can encase the filling material, and when its two ends are involved in, need not to worry breakage can.As so membranaceous food, can be with for example based on wheat flour, to carry out mixingly with egg, grease, salt, sugar, dairy products and water etc. interior again, roasting then becomes filling skin that the film shape forms and so on, also can become thin egg skin of film shape etc. with roasting.

Yet in the one embodiment of the invention that adopts above-mentioned manufacturing installation, filling material 11 and membranaceous food 12 are to form in following ratio hybrid modulation with following material respectively.

Membranaceous food

Wheat flour; 100(by weight, and is as follows)

Shell egg; 55

First-class white sugar; 30

Unthickened fuel; 25

Skimmed milk power; 10

Salt: 0.5

Water: 100

The filling material

The sweet potato that heats: 100

First-class white sugar: 30

Yolk: 5

Margarine: 5

Whipped cream: 4

After with drum-type roaster (not shown) the above-mentioned membranaceous food roasting that is modulated into being become film shape about 0.5mm, be cut on one side and make film-like article for the rectangle of 12cm.With the utensil (not shown) supply with on the certain position that is placed on this film shape food by the above-mentioned filling material that modulates like that after, it is bundled into cylindric, thereby and then its two ends are twisted to turn round to form spin the shape food with filling that splits.

Then, when from supply with conveyer 30 by groove 40 with above-mentioned food with filling F at regular intervals, along each two row of cross direction when conveyer 20 is supplied with, with food with filling F embed revolution because of chain 11 drive, from upstream side downstream in the gap of 12 of each rollers of slowly moving of side (referring to Fig. 1, Fig. 2).When each the food with filling F that embeds the gap goes in the heating furnace 10.Each roller 12 turns round respectively because of the effect of its pinion 13 and tooth bar 14, begins to make food with filling F to turn round in heating furnace 10, and the whole surface that makes each food with filling F slowly hardens membranaceous food because of heater 22 obtains heating.And, when each roller 12 will arrive the downstream left and right sides of heating furnace 20, make the membranaceous food of each food with filling F just in time reach into appropriate zoom, make it harden to the hardness that can keep its commodity form then, make to be positioned at its inner filling material and to fix.When the food with filling F that has fixed arrives the outlet 21B of heating furnace 20, because of the pinion 13 of each roller 12 and the engagement of tooth bar 14 are disengaged, make each roller become free state, and then, when the turning back of the downstream that arrives conveyer 10, each food with filling F is discharged to discharging conveyer 50 by groove 60.Each food with filling F that discharge conveyer 50 will be discharged transmits to the operation of regulation.The food with filling F that obtains like this owing to the membranous food that has hardened is fixed the filling material, the phenomenon that membranous food 12 turns back to original form can not taken place, and has uniform brownness, thereby has all good advantages of look, flavor and shape.

As mentioned above,, especially can use epithelium shape food wrap as thin as a wafer to become food with filling F cylindraceous that the local burned and not good phenomenon that is shaped can not take place if according to present embodiment, and by uniform heating treatment, the commodity form of the expectation that it all can be fixed into.

In addition, the present invention is not limited to the foregoing description, but must be a kind of the filling material being rolled into greatly slightly columnar food with filling with membranaceous food, carry out heat treated, make the food with filling preparation method of its fixed in shape, be linked to be on a plurality of rollers of ring-type as long as above-mentioned food with filling can be put, in heating furnace, move when making each roller rotation, during above-mentioned food with filling is transmitted, by making above-mentioned food with filling revolution it is carried out the method for uniform heating treatment, in addition, each parts that is used for manufacturing installation of the present invention can carry out suitable design as required.

Carry out suitable design according to needs.

Claims (4)

1, carries out heat treated the filling material being rolled into similar columnar food with filling with membranaceous food, make the food with filling preparation method of its setting, it is characterized in that described food with filling put in a plurality of ring-types, one side of being linked to be and carry out on the roller that rotation one side moves in heating furnace, be transmitted and obtain uniform heating treatment by making this food with filling simultaneously turn round one side.

2, method according to claim 1 is characterized in that described membranaceous food is the filling skin based on wheat flour and egg product.

3, method according to claim 1 is characterized in that described filling material is sugaring potato or salad potato.

4, carry out heat treated the filling material being rolled into similar food with filling cylindraceous with membranaceous food, make the food with filling producing device of its setting, it is characterized in that, comprise ring-type conveyer (10) and can hold the heating furnace (20) of this conveyer (10), this conveyer (10) comprises annular link chain (11), link with this chain (11), make a plurality of rollers (12) that have the gap each other, be installed in the pinion (13) on each end of each roller (12) respectively, respectively with the tooth bar (14) of each pinion (13) engagement, revolution by described chain (11) drives and makes described each roller (12) from the upstream one side shifting of one side direction downstream the time, also the effect by described pinion (13) and tooth bar (14) is turned round it, described heating furnace (20) comprises casing (21), along having peristome (21A) respectively on vertical each end face of casing (21), (21B), with the heater (22) that is arranged on this casing (21) inside top surface, described conveyer (10) is arranged in the described casing (21), and make its end, upstream and downstream end respectively from the peristome (21A) of described casing (21), (21B) exceed, its end, upstream is linked to each other with the supply conveyer (30) of supplying with described food with filling F by groove (40), in addition, its downstream end is linked to each other with the conveyer (50) of sending of sending setting food with filling F by groove (60).

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