CN102778171B - Three-level light-gas gun driven by compressed nitrogen - Google Patents

Three-level light-gas gun driven by compressed nitrogen Download PDF

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CN102778171B
CN102778171B CN201210257817.8A CN201210257817A CN102778171B CN 102778171 B CN102778171 B CN 102778171B CN 201210257817 A CN201210257817 A CN 201210257817A CN 102778171 B CN102778171 B CN 102778171B
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air chamber
grades
pump line
gas
tube
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CN102778171A (en
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林俊德
张向荣
朱玉荣
刘文祥
刘冠兰
谭书舜
景吉勇
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Northwest Institute of Nuclear Technology
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Abstract

一种以压缩氮气驱动的三级轻气炮,包括一级气室、一级泵管、二级气室、二级泵管、三级气室、发射管;一级气室与一级泵管相连且二者之间设置有快开阀门;一级泵管与二级气室相连;二级气室与二级泵管相连且二者之间设置有二级膜片;二级泵管与三级气室相连;三级气室与发射管相连且二者之间设置有三级膜片。本发明采用三级驱动方式,提高级间能量利用效率,同时改善炮体内恶劣气体环境,降低炮体烧蚀风险;二级、三级气室采用直筒式结构或大锥角锥筒结构,提高了能量利用效率;发射管前端设计了可更换的烧蚀环,降低炮体本身烧蚀风险,大大减少超高速发射的实验成本。

A three-stage light gas gun driven by compressed nitrogen, including a primary air chamber, a primary pump pipe, a secondary air chamber, a secondary pump pipe, a tertiary air chamber, and a launch tube; a primary air chamber and a primary pump The tubes are connected with a quick-opening valve between them; the primary pump tube is connected with the secondary air chamber; the secondary air chamber is connected with the secondary pump tube and a secondary diaphragm is set between the two; the secondary pump tube It is connected with the tertiary air chamber; the tertiary air chamber is connected with the launch tube and a tertiary diaphragm is arranged between the two. The invention adopts a three-stage drive mode to improve energy utilization efficiency between stages, improve the harsh gas environment in the cannon body, and reduce the risk of ablation of the cannon body; the secondary and tertiary air chambers adopt a straight cylinder structure or a large cone structure to improve The energy utilization efficiency is improved; the front end of the launch tube is designed with a replaceable ablation ring, which reduces the risk of ablation of the gun body itself, and greatly reduces the experimental cost of ultra-high-speed launch.

Description

一种以压缩氮气驱动的三级轻气炮A three-stage light gas cannon powered by compressed nitrogen

技术领域 technical field

本发明涉及一种三级轻气炮,特别涉及以压缩氮气驱动的三级轻气炮。The invention relates to a three-stage light gas gun, in particular to a three-stage light gas gun driven by compressed nitrogen.

背景技术 Background technique

轻气炮能发射材料、形状多样的弹丸,满足各种终点效益模拟试验的需求,被称为最为通用的高速、超高速驱动技术,广泛应用于动能武器效应研究、地球空间物理研究、航天器防护研究等领域。相对于一级轻气炮和二级轻气炮,三级轻气炮采用三级驱动方式。Light gas cannons can launch projectiles of various materials and shapes to meet the needs of various end-point benefit simulation tests. They are known as the most general high-speed and ultra-high-speed drive technology and are widely used in research on the effects of kinetic energy weapons, geospace physics research, spacecraft Defense research and other fields. Compared with the first-level light gas gun and the second-level light gas gun, the third-level light gas gun adopts a three-level driving method.

加拿大McGill大学研制了一门火药驱动的三级轻气炮,发射管内径为12.7mm,分别将1.5g、1.1g的聚酯柱形弹丸加速到9.6km/s、10.5km/s。美国研究机构University of Dayton Research Institute也研制了一门火药驱动的三级轻气炮,发射管内径为5.6mm,可将重0.1g尼龙柱形弹丸加速到8.65km/s。(A.J.Piekutowski,K.L.Poormon.Development of a three-stage,light-gas gun at theUniversity of Dayton Research Institue[J],International Journal of ImpactEngineering,33:615~624,2006.)。国内尚无其他三级轻气炮。McGill University in Canada has developed a three-stage light gas gun driven by gunpowder. The inner diameter of the launch tube is 12.7mm, which can accelerate 1.5g and 1.1g polyester cylindrical projectiles to 9.6km/s and 10.5km/s respectively. The University of Dayton Research Institute, an American research institute, has also developed a three-stage light gas gun driven by gunpowder. The inner diameter of the launch tube is 5.6mm, which can accelerate a nylon cylindrical projectile weighing 0.1g to 8.65km/s. (A.J.Piekutowski, K.L.Poormon. Development of a three-stage, light-gas gun at the University of Dayton Research Institute[J], International Journal of Impact Engineering, 33:615~624, 2006.). There is no other three-stage light gas gun in China.

国外三级轻气炮均采用火药作为驱动源。火药爆燃会产生大量的有毒气体,污染环境和危害操作人员的健康;火药爆燃也会产生大量的碳黑等颗粒物质,残存在炮管内,加大清洁炮管的难度,降低实验效率;火药作为一种火工品,存在一定的安全隐患,相应储存、管理等措施的成本也较高。Foreign three-stage light gas guns all use gunpowder as the driving source. The deflagration of gunpowder will produce a large amount of toxic gas, which will pollute the environment and endanger the health of operators; the deflagration of gunpowder will also produce a large amount of particulate matter such as carbon black, which remains in the barrel, increasing the difficulty of cleaning the barrel and reducing the efficiency of experiments; A kind of pyrotechnic product has certain potential safety hazards, and the cost of corresponding storage, management and other measures is also relatively high.

发明内容 Contents of the invention

本发明的目的是提供一种高效率、低污染、稳定发射速度最高超过8km/s且超过8km/s速度的发射下可进行低成本应用的轻气炮。The object of the present invention is to provide a light gas cannon with high efficiency, low pollution, stable launch speed up to over 8km/s and low cost application under the launch speed exceeding 8km/s.

本发明的技术解决方案是:Technical solution of the present invention is:

一种以压缩氮气驱动的三级轻气炮,其特征之处在于:包括一级气室、一级泵管、二级气室、二级泵管、三级气室、发射管;所述一级气室与一级泵管相连且二者之间设置有快开阀门;所述一级泵管与二级气室相连;所述二级气室与二级泵管相连且二者之间设置有二级膜片;所述二级泵管与三级气室相连;所述三级气室与发射管相连且二者之间设置有三级膜片;所述一级泵管入口段设置有一级活塞;所述二级泵管入口段设置有二级活塞;所述发射管入口段设置有弹丸;所述一级泵管的内径大于二级泵管的内径,所述二级泵管的内径大于发射管的内径;所述一级气室内充有高压氮气;所述一级泵管和二级气室、二级泵管和三级气室内充有氢气。A three-stage light gas cannon driven by compressed nitrogen is characterized in that it includes a primary air chamber, a primary pump pipe, a secondary air chamber, a secondary pump pipe, a tertiary air chamber, and a launch tube; The primary air chamber is connected to the primary pump pipe with a quick-open valve between them; the primary pump pipe is connected to the secondary air chamber; the secondary air chamber is connected to the secondary pump pipe and between the two A secondary diaphragm is arranged between them; the secondary pump pipe is connected to the tertiary air chamber; the tertiary air chamber is connected to the launch tube and a tertiary diaphragm is arranged between the two; the inlet of the primary pump pipe section is provided with a first-stage piston; the inlet section of the secondary pump tube is provided with a secondary piston; the inlet section of the launch tube is provided with projectiles; the inner diameter of the first-stage pump tube is greater than that of the secondary pump tube, and the second-stage pump tube The inner diameter of the pump tube is larger than the inner diameter of the launch tube; the first-stage air chamber is filled with high-pressure nitrogen; the first-stage pump pipe and the second-stage air chamber, and the second-stage pump pipe and the third-stage air chamber are filled with hydrogen.

上述二级气室采用直筒式结构,所述三级气室采用大锥角的锥筒结构。The above-mentioned secondary air chamber adopts a straight cylinder structure, and the above-mentioned tertiary air chamber adopts a cone cylinder structure with a large cone angle.

上述三级气室为60°锥角的锥筒结构。The above-mentioned three-stage air chamber is a cone structure with a cone angle of 60°.

上述一级气室内的高压氮气压力不大于30MPa;所述一级泵管和二级气室、二级泵管和三级气室内的氢气压力为0.1MPa~0.6MPa。The pressure of high-pressure nitrogen in the first-stage air chamber is not greater than 30 MPa; the pressure of hydrogen in the first-stage pump pipe and the second-stage air chamber, the second-stage pump pipe and the third-stage air chamber is 0.1 MPa to 0.6 MPa.

上述发射管前端设置有烧蚀环,所述烧蚀环包括圆盘,所述圆盘从一端到另一端沿圆盘中心线依次设置有凹止口、膜片槽、锥形槽以及凸止口,所述凹止口的直径大于膜片槽,所述锥形槽从膜片槽一端开始直径逐渐缩小,所述锥形槽的最大直径小于膜片槽的直径,所述凸止口中心开孔,所述凸止口中心孔直径等于锥形槽最小直径,所述凹止口与三级气室相适配,所述三级膜片设置在膜片槽内,所述凸止口与发射管相适配且凸止口中心孔直径等于发射管内径。The front end of the launch tube is provided with an ablation ring, and the ablation ring includes a disk, and the disk is sequentially provided with a concave stop, a diaphragm groove, a tapered groove and a convex stop along the center line of the disk from one end to the other end. The diameter of the concave stop is larger than the diameter of the diaphragm groove, and the diameter of the tapered groove gradually decreases from one end of the diaphragm groove. The maximum diameter of the tapered groove is smaller than the diameter of the diaphragm groove. The center of the convex stop Open a hole, the diameter of the central hole of the convex stop is equal to the minimum diameter of the tapered groove, the concave stop is suitable for the third-stage air chamber, the third-stage diaphragm is arranged in the diaphragm groove, and the convex stop It is compatible with the launch tube and the diameter of the central hole of the convex stop is equal to the inner diameter of the launch tube.

上述一级泵管的内径与二级泵管内径的比值在1.5~2.5,所述二级泵管的内径与发射管内径的比值在3~5。The ratio of the inner diameter of the first-stage pump tube to the inner diameter of the second-stage pump tube is 1.5-2.5, and the ratio of the inner diameter of the second-stage pump tube to the inner diameter of the launch tube is 3-5.

上述一级泵管长度与内径的比值为200~250,所述二级泵管长度与内径的比值为180~240,所述的发射管长度与内径的比值为250~600。The ratio of the length to the inner diameter of the first-stage pump tube is 200-250, the ratio of the length to the inner diameter of the second-stage pump tube is 180-240, and the ratio of the length to the inner diameter of the launch tube is 250-600.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明采用压缩氮气替代火药作驱动源,明显改善了气炮实验的安全性和环保品质,并可提高气炮实验效率,有利于气炮实验技术的推广应用。1. The present invention uses compressed nitrogen instead of gunpowder as the driving source, which significantly improves the safety and environmental quality of the air cannon experiment, and can improve the efficiency of the air cannon experiment, which is conducive to the popularization and application of the air cannon experiment technology.

2、本发明采用三级驱动方式,可提高气炮的能量利用效率,降低炮管烧蚀风险,使得炮体极低损伤的前提下气炮稳定发射速度超过8km/s。2. The present invention adopts a three-stage driving method, which can improve the energy utilization efficiency of the air cannon, reduce the risk of barrel ablation, and make the air cannon's stable firing speed exceed 8km/s under the premise of extremely low damage to the cannon body.

3、本发明装置的二级、三级气室采用直筒式结构或大角度锥筒结构,可提高能量利用效率。3. The secondary and tertiary air chambers of the device of the present invention adopt a straight cylinder structure or a large-angle cone structure, which can improve energy utilization efficiency.

4、本发明装置发射管前端采用可离体更换的烧蚀环,避免超高速发射时炮体烧蚀,操作简单方便,且大大降低超高速发射的实验成本。4. The front end of the launch tube of the device of the present invention adopts an ablation ring that can be replaced in vitro to avoid ablation of the cannon body during ultra-high-speed launch. The operation is simple and convenient, and the experimental cost of ultra-high-speed launch is greatly reduced.

附图说明Description of drawings

图1是氮气驱动的三级轻气炮结构示意图;Fig. 1 is a structural schematic diagram of a three-stage light gas gun driven by nitrogen;

图2是二级气室结构示意图;Fig. 2 is a schematic diagram of the structure of the secondary air chamber;

图3是三级气室结构示意图;Fig. 3 is a schematic diagram of the structure of a three-stage air chamber;

图4是烧蚀环结构示意图;Fig. 4 is a schematic diagram of the structure of the ablation ring;

图5是激光测速装置测量的实验波形,用于计算弹丸速度。Figure 5 is the experimental waveform measured by the laser velocity measuring device, which is used to calculate the velocity of the projectile.

其中附图标记为:1-一级气室;2-一级泵管;3-二级气室;4-二级泵管;5-三级气室;6-发射管;7-快开阀门;8-一级活塞;9-二级膜片;10-二级活塞;11-三级膜片;12-烧蚀环;13-弹丸,1201-圆盘,1202-凹止口,1203-膜片槽,1204-锥形槽,1205-凸止口,1206-凸止口中心孔。The reference signs are: 1-first-level air chamber; 2-first-level pump pipe; 3-secondary air chamber; 4-secondary pump pipe; 5-third-level air chamber; Valve; 8-first-level piston; 9-second-level diaphragm; 10-second-level piston; 11-third-level diaphragm; 12-ablation ring; - Diaphragm groove, 1204 - tapered groove, 1205 - protruding stop, 1206 - central hole of protruding stop.

具体实施方式 Detailed ways

三级轻气炮发射的基本过程:高压氮气储存于一级气室1,发射时通过快开阀门7瞬间释放一级气室1的高压气体,高压气体驱动一级活塞8运动,一级活塞8压缩一级泵管2内气体至二级气室3到高压状态,二级膜片9在一定压力下破裂,一级泵管2气体驱动二级活塞10运动,二级活塞10压缩二级泵管4内气体至三级气室5到高压状态,三级膜片11在一定压力下破裂,二级泵管4气体驱动弹丸13在发射管6内加速运动,弹丸13加速到目标速度。The basic process of firing the three-stage light gas cannon: high-pressure nitrogen gas is stored in the primary air chamber 1, and the high-pressure gas in the primary air chamber 1 is released instantly through the quick-opening valve 7 when launching, and the high-pressure gas drives the primary piston 8 to move, and the primary piston 8 moves. 8 Compress the gas in the primary pump tube 2 to the secondary air chamber 3 to a high pressure state, the secondary diaphragm 9 ruptures under a certain pressure, the gas in the primary pump tube 2 drives the secondary piston 10 to move, and the secondary piston 10 compresses the secondary The gas in the pump tube 4 reaches the tertiary air chamber 5 to a high pressure state, the tertiary diaphragm 11 ruptures under a certain pressure, the gas in the secondary pump tube 4 drives the projectile 13 to accelerate in the launch tube 6, and the projectile 13 accelerates to the target speed.

本发明涉及两大关键性的难题:The present invention involves two key difficult problems:

(1)驱动能量不足的问题。国外先进二级气炮的上限弹速达8~11km/s,均采用火药作为驱动源,而国外压缩气体驱动的二级轻气炮很少有超过6km/s的实验数据,其主要原因是高压压缩气体的能量密度不及火药,其驱动能力也无法与火药相比。本发明采用压缩氮气作为驱动源,需要在有限的驱动能量下追求极端的能量利用效率,才能实现超过8km/s的超高发射速度。(1) The problem of insufficient driving energy. The upper limit bullet speed of foreign advanced secondary gas guns is 8~11km/s, all of which use gunpowder as the driving source, while foreign compressed gas driven secondary light gas guns seldom have experimental data exceeding 6km/s, the main reason is the high pressure The energy density of compressed gas is not as good as that of gunpowder, and its driving ability cannot be compared with that of gunpowder. The present invention uses compressed nitrogen as a driving source, and it is necessary to pursue extreme energy utilization efficiency under limited driving energy in order to achieve an ultra-high launch speed exceeding 8 km/s.

(2)炮管烧蚀和弹丸破碎的问题。较高发射速度下,炮管内出现极端恶劣(高温、高压)的气体环境,使得炮管烧蚀、弹丸破碎,导致发射实验失败,炮管烧蚀也大大增加了超高速发射的实验成本,这是目前国内除本发明外很少有超过7km/s的发射实验数据的主要原因。本发明要实现稳定发射速度超过8km/s,且在超过8km/s发射速度下本发明还可进行低成本的应用,需要改善炮管内极端恶劣的气体环境,并降低炮管烧蚀风险,减少超高速发射的实验成本。(2) The problem of barrel ablation and projectile fragmentation. At higher firing speeds, an extremely harsh (high temperature, high pressure) gas environment appears in the barrel, which causes the barrel to ablate and the projectile to break, resulting in the failure of the launch experiment. The barrel ablation also greatly increases the experimental cost of ultra-high-speed launch. It is the main reason why there are few launch experiment data exceeding 7km/s in China except the present invention. In order for the present invention to achieve a stable firing speed exceeding 8km/s, and the present invention can also be applied at a low cost at a firing speed exceeding 8km/s, it is necessary to improve the extremely harsh gas environment in the gun barrel, and reduce the risk of gun barrel ablation, reduce Experimental cost of ultrafast launches.

本发明采用三级驱动方式,提高级间能量利用效率,同时改善炮体内恶劣气体环境,降低炮体烧蚀风险;二级、三级气室采用直筒式结构或大锥角锥筒结构,提高了能量利用效率;发射管前端设计了可更换的烧蚀环,降低炮体本身烧蚀风险,大大减少超高速发射的实验成本。The invention adopts a three-stage drive mode to improve energy utilization efficiency between stages, improve the harsh gas environment in the cannon body, and reduce the risk of ablation of the cannon body; the secondary and tertiary air chambers adopt a straight cylinder structure or a large cone structure to improve The energy utilization efficiency is improved; the front end of the launch tube is designed with a replaceable ablation ring, which reduces the risk of ablation of the gun body itself, and greatly reduces the experimental cost of ultra-high-speed launch.

一级泵管的内径与二级泵管内径的比值在1.5~2.5,所述二级泵管的内径与发射管内径的比值在3~5。一级泵管长度与内径的比值为200~250,二级泵管长度与内径的比值为180~240,发射管长度与内径的比值为250~600。The ratio of the inner diameter of the first-stage pump tube to the inner diameter of the second-stage pump tube is 1.5-2.5, and the ratio of the inner diameter of the second-stage pump tube to the inner diameter of the launch tube is 3-5. The ratio of the length of the first-stage pump tube to the inner diameter is 200-250, the ratio of the length of the second-stage pump tube to the inner diameter is 180-240, and the ratio of the length of the launch tube to the inner diameter is 250-600.

本发明三级气炮的一级气室的体积为0.01m3,一级泵管内径为57mm、长度为12m,二级泵管内径为37mm、长度为7.4m,发射管内径为10mm、长度为4m,采用快开阀门控制一级气室瞬间放气。The volume of the first-stage air chamber of the three-stage air gun of the present invention is 0.01m 3 , the inner diameter of the first-stage pump tube is 57mm, and the length is 12m, the inner diameter of the second-stage pump tube is 37mm, and the length is 7.4m, and the inner diameter of the launch tube is 10mm, and the length is 12m. 4m, using a quick-opening valve to control the instant deflation of the first-stage air chamber.

表1为57/37/10mm三级轻气炮的部分发射实验数据,表中系列实验采用圆柱形弹丸,弹丸直径为10mm,材料为聚碳酸酯。Table 1 shows part of the firing test data of the 57/37/10mm three-stage light gas gun. The series of experiments in the table use cylindrical projectiles with a diameter of 10mm and the material is polycarbonate.

表1  57/37/10mm三级轻气炮发射实验数据Table 1 57/37/10mm three-stage light gas cannon firing test data

其中:实验2的发射速度达到8.09km/s。Among them: the launch speed of experiment 2 reaches 8.09km/s.

Claims (6)

1. with the gas-powered three grades of light-gas guns of compressed nitrogen, it is characterized in that: comprise one-level air chamber, one-level pump line, secondary air chamber, secondary pump line, three grades of air chambers, transmitting tubes; Described one-level air chamber is connected with one-level pump line and quick opening valve is provided therebetween; Described one-level pump line is connected with secondary air chamber; Described secondary air chamber is connected with secondary pump line and secondary diaphragm is provided therebetween; Described secondary pump line is connected with three grades of air chambers; Described three grades of air chambers are connected with transmitting tube and three grades of diaphragms are provided therebetween; Described primary pump tube inlet section is provided with first stage piston; Described two stage pump tube inlet section is provided with second piston; Described transmitting tube entrance is provided with bullet; The internal diameter of described one-level pump line is greater than the internal diameter of secondary pump line, and the internal diameter of described secondary pump line is greater than the internal diameter of transmitting tube; High pressure nitrogen is filled with in described one-level air chamber; Hydrogen is filled with in described one-level pump line and secondary air chamber, secondary pump line and three grades of air chambers, the ratio of described primary pump length of tube and internal diameter is 200 ~ 250, the ratio of described two stage pump length of tube and internal diameter is 180 ~ 240, and described transmitting tube length and the ratio of internal diameter are 250 ~ 600.
2. according to claim 1 with the gas-powered three grades of light-gas guns of compressed nitrogen, it is characterized in that: described secondary air chamber adopts straight barrel type structure, and described three grades of air chambers adopt the cone barrel structure of large cone angle.
3. according to claim 2 with the gas-powered three grades of light-gas guns of compressed nitrogen, it is characterized in that: described three grades of air chambers are the cone barrel structure of 60 ° of cone angles.
4. according to claim 1 or 2 or 3 with the gas-powered three grades of light-gas guns of compressed nitrogen, it is characterized in that: the high pressure nitrogen pressure in described one-level air chamber is not more than 30MPa; Hydrogen Vapor Pressure in described one-level pump line and secondary air chamber, secondary pump line and three grades of air chambers is 0.1MPa ~ 0.6MPa.
5. according to claim 4 with the gas-powered three grades of light-gas guns of compressed nitrogen, it is characterized in that: described transmitting tube front end is provided with ablation ring, described ablation ring comprises disk, described disk passes through along disc centre line and is disposed with recessed seam, diaphragm groove, cone tank and male half coupling, the diameter of described recessed seam is greater than diaphragm groove, described cone tank is reduced diameter from diaphragm groove one end, the maximum gauge of described cone tank is less than the diameter of diaphragm groove, described male half coupling center is provided with male half coupling centre bore, described male half coupling center-hole diameter equals cone tank minimum diameter, described recessed seam and three grades of air chambers suitable, described three grades of diaphragm arrangement are in diaphragm groove, described male half coupling and transmitting tube is suitable and male half coupling center-hole diameter equals transmitting tube internal diameter.
6. according to claim 4 with the gas-powered three grades of light-gas guns of compressed nitrogen, it is characterized in that: the internal diameter of described one-level pump line and the ratio of two stage pump bore are 1.5 ~ 2.5, and the internal diameter of described secondary pump line and the ratio of transmitting tube internal diameter are 3 ~ 5.
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