CN102776743A - Control system of intelligent dyeing and finishing machine and method thereof - Google Patents
Control system of intelligent dyeing and finishing machine and method thereof Download PDFInfo
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- CN102776743A CN102776743A CN2012102822675A CN201210282267A CN102776743A CN 102776743 A CN102776743 A CN 102776743A CN 2012102822675 A CN2012102822675 A CN 2012102822675A CN 201210282267 A CN201210282267 A CN 201210282267A CN 102776743 A CN102776743 A CN 102776743A
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Abstract
The invention discloses a control system of an intelligent dyeing and finishing machine and a method thereof. The control system comprises a dyeing and finishing machine controller, a button, a display screen, a left frequency converter, a left cloth guiding motor, a left cloth speed sensor, a right frequency converter, a right cloth guiding motor, a right cloth speed sensor, a first relay, a dye pool, a feed pump, a charging electromagnetic valve, a dyeing pool, a Y-delta starter, a main pump, a second relay, a discharging motor, a pressures relief valves, a pressure sensor, a thermocouple, a heat exchange frequency converter, a heat exchange pump, a steam electromagnetic valve, a heat exchanger, a cooled water frequency converter, a cooled water pump and a cooled water electromagnetic valve. According to the invention, the dyeing and finishing machine with low bath ratio can be controlled automatically; a dyeing and finishing machine can achieve the purpose of dyeing two parts of clothes at the same time so as to decrease dosage of dyes needed by unit of cloth, and reduce discharge of waste dye liquid and environmental pollution.
Description
Technical field
The present invention relates to the control system of dyeing and finishing machine, especially relate to a kind of control system and method thereof of intelligent dyeing and finishing machine.
Background technology
The fabric feeling that the flow jet dyeing machine is produced is good, fastness is strong, have adapt to little in batches, the kind conversion is fast, occupation area of equipment is little and characteristics such as small investment, is the main dyeing installation of current printing and dyeing mill always.The eighties in 20th century not since, along with becoming increasingly conspicuous of environmental issue, and the high-grade day by day development trend of fabric quality, traditional dyeing machine also exposes many problems gradually, and is big like bath raio, energy consumption is high, blowdown is big, the fast defective such as low of cloth.Especially pollution problem constitutes ecological environment.
Energy-saving and emission-reduction have become a basic demand in the modern Dyeing technical development.Dyeing installation must have the technological process and the functions of the equipments of energy-saving and emission-reduction as the major part of staining technique when satisfying the textile dyeing crudy.And the control system is the core of dyeing and finishing machine, and present people thirst for a kind of control system that satisfies the intelligent dyeing and finishing machine of low bath raio, low energy consumption requirement and solve the problem in the reality.
Summary of the invention
To the deficiency of prior art, the purpose of this invention is to provide a kind of control system and method thereof of intelligent dyeing and finishing machine.
The technical solution adopted for the present invention to solve the technical problems is: a kind of control system of intelligent dyeing and finishing machine; It is characterized in that, comprise dyeing and finishing machine controller, button, display screen, left frequency converter, left selvage guide motor, left cloth velocity sensor, right frequency converter, right selvage guide motor, right cloth velocity sensor, first relay, dye cell, material pump, reinforced battery valve, dye pond, Y-△ starter, main pump, second relay, discharging motor, pressure release valve, pressure sensor, thermocouple, heat exchange frequency converter, heat-exchange pump, steam electromagnetic valve, heat exchanger, cooling water frequency converter, cooling water pump, cooling water electromagnetic valve; The dyeing and finishing machine controller links to each other with button, display screen, pressure release valve, pressure sensor, thermocouple respectively; The dyeing and finishing machine controller links to each other with left frequency converter, left selvage guide motor in order; The dyeing and finishing machine controller links to each other with left cloth velocity sensor, left selvage guide motor in order; The dyeing and finishing machine controller links to each other with right frequency converter, right selvage guide motor in order, and the dyeing and finishing machine controller links to each other with right cloth velocity sensor, right selvage guide motor in order, and the dyeing and finishing machine controller links to each other with second relay, discharging motor in order; The dyeing and finishing machine controller links to each other with Y-△ starter, main pump in order; The dyeing and finishing machine controller with reinforced electromagnetic valve, dye the pond and link to each other in order, the dyeing and finishing machine controller links to each other with first relay, material pump, reinforced electromagnetic valve in order, dye cell with expect that pump links to each other; The dyeing and finishing machine controller links to each other with steam electromagnetic valve, heat exchanger in order; The dyeing and finishing machine controller links to each other with cooling water frequency converter, cooling water pump, cooling water electromagnetic valve in order, and the dyeing and finishing machine controller links to each other with cooling water electromagnetic valve, heat exchanger in order, and the dyeing and finishing machine controller links to each other with heat exchange frequency converter, heat-exchange pump in order.
A kind of control system control method of intelligent dyeing and finishing machine; To dyeing and finishing machine controller input parameter, the parameter of display screen display setting is placed on two clothes respectively and dyes in the pond tube wall of annular and be provided with in the left cloth guide tube of some circular holes, the right cloth guide tube and two of every cloth is clipped together through button; The reinforced electromagnetic valve of dyeing and finishing machine controller control is opened; The material pump is controlled by the dyeing and finishing machine controller via first relay, send into the extraction of the dyestuff in the dye cell and through reinforced electromagnetic valve and dye the pond; Main pump is controlled by the dyeing and finishing machine controller via Y-△ starter, realize flowing and driving the motion of cloth in two cloth guide tubes of left cloth guide tube and right cloth guide tube inner dye; Dyeing and finishing machine controller control steam electromagnetic valve is opened, and high-temperature steam gets into heat exchanger via steam electromagnetic valve, and heat-exchange pump is via the heat exchange frequency converter; Receive the control of dyeing and finishing machine controller, the dyestuff that will dye in the pond is sent into heat exchanger, under the effect of high-temperature steam; The temperature of dyestuff raises according to the programming rate of setting, and until the temperature that reaches setting, dyes thermocouple monitoring in the pond when the temperature of dyestuff reaches the temperature of setting; Signal is sent to the dyeing and finishing machine controller; Heat-exchange pump stops dye liquor being sent into heat exchanger under the control of dyeing and finishing machine controller via the heat exchange frequency converter, and steam electromagnetic valve is closed under the control of dyeing and finishing machine controller; After dying the parameter insulation certain hour of dye liquor according to setting in the pond, dyeing and finishing machine controller control cooling water electromagnetic valve is opened, and cooling water pump is via the cooling water frequency converter; Started working by the control of dyeing and finishing machine controller, cooling water is sent into heat exchanger via the cooling water electromagnetic valve, dye the dyestuff entering heat exchanger under the effect of heat-exchange pump in the pond; Under the effect of cooling water; The temperature of dyestuff is according to the cooling rate cooling of setting, and until the temperature that reaches setting, dyes temperature that thermocouple in the pond detects dyestuff when reaching the temperature of setting; Signal is sent to the dyeing and finishing machine controller; Heat-exchange pump stops dye liquor being sent into heat exchanger under the control of dyeing and finishing machine controller, and cooling water pump quits work under the control of dyeing and finishing machine controller via the cooling water frequency converter, and the cooling water electromagnetic valve cuts out under the control of dyeing and finishing machine controller; Dye dye liquor in the pond according to the parameter of setting after insulation a period of time; Pressure release valve is opened under the control of dyeing and finishing machine controller; The pond inside and outside air pressure balance is dyed in realization; After two epicraniums that cloth is clipped together were untied, the discharging motor was seen cloth off dyeing and finishing machine via second relay under the control of dyeing and finishing machine controller, and cloth dyeing finishes; In the whole process of dying cloth, pressure sensor monitoring is in real time dyed the air pressure in the pond and Monitoring Data is transferred to the dyeing and finishing machine controller, and the data that the real-time analysis of dyeing and finishing machine controller is collected also give the alarm when receiving abnormal data; In the whole process of dying cloth; Left side cloth velocity sensor is monitored the motion of cloth in the left cloth guide tube in real time; When left cloth velocity sensor monitors can not in cloth guide tube, move under the effect of cloth at flow dye in the left cloth guide tube time, left cloth velocity sensor sends signal to the dyeing and finishing machine controller, and left selvage guide motor is via left frequency converter; Under the control of dyeing and finishing machine controller, realize rotating, and drive the motion of cloth in the left cloth guide tube; Equally; In the whole process of dying cloth, right cloth velocity sensor is monitored the motion of cloth in the right cloth guide tube in real time, when right cloth velocity sensor monitors can not in cloth guide tube, move under the effect of cloth at flow dye in the right cloth guide tube time; Right cloth velocity sensor sends signal to the dyeing and finishing machine controller; Right selvage guide motor is realized rotating under the control of dyeing and finishing machine controller, and is driven the motion of cloth in the right cloth guide tube via right frequency converter.
The invention has the beneficial effects as follows, realize automatic control, let a dyeing and finishing machine realize the purpose that simultaneously two parts of clothes is dyeed, reduce the dosage of the required dyestuff of unit cloth, reduce the discharging of dyestuff waste liquid and the pollution of environment to low bath raio dyeing and finishing machine.
Description of drawings
Fig. 1 is a kind of structural representation of control system of intelligent dyeing and finishing machine.
The specific embodiment
Below in conjunction with the detailed embodiment of the present invention of accompanying drawing:
As shown in Figure 1; A kind of control system of intelligent dyeing and finishing machine comprises dyeing and finishing machine controller, button, display screen, left frequency converter, left selvage guide motor, left cloth velocity sensor, right frequency converter, right selvage guide motor, right cloth velocity sensor, first relay, dye cell, material pump, reinforced battery valve, dyes pond, Y-△ starter, main pump, second relay, discharging motor, pressure release valve, pressure sensor, thermocouple, heat exchange frequency converter, heat-exchange pump, steam electromagnetic valve, heat exchanger, cooling water frequency converter, cooling water pump, cooling water electromagnetic valve; The dyeing and finishing machine controller links to each other with button, display screen, pressure release valve, pressure sensor, thermocouple respectively; The dyeing and finishing machine controller links to each other with left frequency converter, left selvage guide motor in order; The dyeing and finishing machine controller links to each other with left cloth velocity sensor, left selvage guide motor in order; The dyeing and finishing machine controller links to each other with right frequency converter, right selvage guide motor in order, and the dyeing and finishing machine controller links to each other with right cloth velocity sensor, right selvage guide motor in order, and the dyeing and finishing machine controller links to each other with second relay, discharging motor in order; The dyeing and finishing machine controller links to each other with Y-△ starter, main pump in order; The dyeing and finishing machine controller with reinforced electromagnetic valve, dye the pond and link to each other in order, the dyeing and finishing machine controller links to each other with first relay, material pump, reinforced electromagnetic valve in order, dye cell with expect that pump links to each other; The dyeing and finishing machine controller links to each other with steam electromagnetic valve, heat exchanger in order; The dyeing and finishing machine controller links to each other with cooling water frequency converter, cooling water pump, cooling water electromagnetic valve in order, and the dyeing and finishing machine controller links to each other with cooling water electromagnetic valve, heat exchanger in order, and the dyeing and finishing machine controller links to each other with heat exchange frequency converter, heat-exchange pump in order.
A kind of control method of control system of intelligent dyeing and finishing machine; Through button to dyeing and finishing machine controller input parameter; The parameter of display screen display setting; Two clothes are placed on respectively dye in the pond tube wall of annular and be provided with in the left cloth guide tube of some circular holes, the right cloth guide tube and two of every cloth is clipped together, the reinforced electromagnetic valve of dyeing and finishing machine controller control is opened, and expects that pump is via first relay; Controlled by the dyeing and finishing machine controller, send into the extraction of the dyestuff in the dye cell and through reinforced electromagnetic valve and dye the pond; Main pump is controlled by the dyeing and finishing machine controller via Y-△ starter, realize flowing and driving the motion of cloth in two cloth guide tubes of left cloth guide tube and right cloth guide tube inner dye; Dyeing and finishing machine controller control steam electromagnetic valve is opened, and high-temperature steam gets into heat exchanger via steam electromagnetic valve, and heat-exchange pump is via the heat exchange frequency converter; Receive the control of dyeing and finishing machine controller, the dyestuff that will dye in the pond is sent into heat exchanger, under the effect of high-temperature steam; The temperature of dyestuff raises according to the programming rate of setting, and until the temperature that reaches setting, dyes thermocouple monitoring in the pond when the temperature of dyestuff reaches the temperature of setting; Signal is sent to the dyeing and finishing machine controller; Heat-exchange pump stops dye liquor being sent into heat exchanger under the control of dyeing and finishing machine controller via the heat exchange frequency converter, and steam electromagnetic valve is closed under the control of dyeing and finishing machine controller; After dying the parameter insulation certain hour of dye liquor according to setting in the pond, dyeing and finishing machine controller control cooling water electromagnetic valve is opened, and cooling water pump is via the cooling water frequency converter; Started working by the control of dyeing and finishing machine controller, cooling water is sent into heat exchanger via the cooling water electromagnetic valve, dye the dyestuff entering heat exchanger under the effect of heat-exchange pump in the pond; Under the effect of cooling water; The temperature of dyestuff is according to the cooling rate cooling of setting, and until the temperature that reaches setting, dyes temperature that thermocouple in the pond detects dyestuff when reaching the temperature of setting; Signal is sent to the dyeing and finishing machine controller; Heat-exchange pump stops dye liquor being sent into heat exchanger under the control of dyeing and finishing machine controller, and cooling water pump quits work under the control of dyeing and finishing machine controller via the cooling water frequency converter, and the cooling water electromagnetic valve cuts out under the control of dyeing and finishing machine controller; Dye dye liquor in the pond according to the parameter of setting after insulation a period of time; Pressure release valve is opened under the control of dyeing and finishing machine controller; The pond inside and outside air pressure balance is dyed in realization; After two epicraniums that cloth is clipped together were untied, the discharging motor was seen cloth off dyeing and finishing machine via second relay under the control of dyeing and finishing machine controller, and cloth dyeing finishes; In the whole process of dying cloth, pressure sensor monitoring is in real time dyed the air pressure in the pond and Monitoring Data is transferred to the dyeing and finishing machine controller, and the data that the real-time analysis of dyeing and finishing machine controller is collected also give the alarm when receiving abnormal data; In the whole process of dying cloth; Left side cloth velocity sensor is monitored the motion of cloth in the left cloth guide tube in real time; When left cloth velocity sensor monitors can not in cloth guide tube, move under the effect of cloth at flow dye in the left cloth guide tube time, left cloth velocity sensor sends signal to the dyeing and finishing machine controller, and left selvage guide motor is via left frequency converter; Under the control of dyeing and finishing machine controller, realize rotating, and drive the motion of cloth in the left cloth guide tube; Equally; In the whole process of dying cloth, right cloth velocity sensor is monitored the motion of cloth in the right cloth guide tube in real time, when right cloth velocity sensor monitors can not in cloth guide tube, move under the effect of cloth at flow dye in the right cloth guide tube time; Right cloth velocity sensor sends signal to the dyeing and finishing machine controller; Right selvage guide motor is realized rotating under the control of dyeing and finishing machine controller, and is driven the motion of cloth in the right cloth guide tube via right frequency converter.
Claims (2)
1. the control system of an intelligent dyeing and finishing machine; It is characterized in that, comprise dyeing and finishing machine controller, button, display screen, left frequency converter, left selvage guide motor, left cloth velocity sensor, right frequency converter, right selvage guide motor, right cloth velocity sensor, first relay, dye cell, material pump, reinforced battery valve, dye pond, Y-△ starter, main pump, second relay, discharging motor, pressure release valve, pressure sensor, thermocouple, heat exchange frequency converter, heat-exchange pump, steam electromagnetic valve, heat exchanger, cooling water frequency converter, cooling water pump, cooling water electromagnetic valve; The dyeing and finishing machine controller links to each other with button, display screen, pressure release valve, pressure sensor, thermocouple respectively; The dyeing and finishing machine controller links to each other with left frequency converter, left selvage guide motor in order; The dyeing and finishing machine controller links to each other with left cloth velocity sensor, left selvage guide motor in order; The dyeing and finishing machine controller links to each other with right frequency converter, right selvage guide motor in order, and the dyeing and finishing machine controller links to each other with right cloth velocity sensor, right selvage guide motor in order, and the dyeing and finishing machine controller links to each other with second relay, discharging motor in order; The dyeing and finishing machine controller links to each other with Y-△ starter, main pump in order; The dyeing and finishing machine controller with reinforced electromagnetic valve, dye the pond and link to each other in order, the dyeing and finishing machine controller links to each other with first relay, material pump, reinforced electromagnetic valve in order, dye cell with expect that pump links to each other; The dyeing and finishing machine controller links to each other with steam electromagnetic valve, heat exchanger in order; The dyeing and finishing machine controller links to each other with cooling water frequency converter, cooling water pump, cooling water electromagnetic valve in order, and the dyeing and finishing machine controller links to each other with cooling water electromagnetic valve, heat exchanger in order, and the dyeing and finishing machine controller links to each other with heat exchange frequency converter, heat-exchange pump in order.
2. the control method of the control system of an intelligent dyeing and finishing machine as claimed in claim 1; It is characterized in that through button to dyeing and finishing machine controller input parameter; The parameter of display screen display setting; Two clothes are placed on respectively dye in the pond tube wall of annular and be provided with in the left cloth guide tube of some circular holes, the right cloth guide tube and two of every cloth is clipped together, the reinforced electromagnetic valve of dyeing and finishing machine controller control is opened, and expects that pump is via first relay; Controlled by the dyeing and finishing machine controller, send into the extraction of the dyestuff in the dye cell and through reinforced electromagnetic valve and dye the pond; Main pump is controlled by the dyeing and finishing machine controller via Y-△ starter, realize flowing and driving the motion of cloth in two cloth guide tubes of left cloth guide tube and right cloth guide tube inner dye; Dyeing and finishing machine controller control steam electromagnetic valve is opened, and high-temperature steam gets into heat exchanger via steam electromagnetic valve, and heat-exchange pump is via the heat exchange frequency converter; Receive the control of dyeing and finishing machine controller, the dyestuff that will dye in the pond is sent into heat exchanger, under the effect of high-temperature steam; The temperature of dyestuff raises according to the programming rate of setting, and until the temperature that reaches setting, dyes thermocouple monitoring in the pond when the temperature of dyestuff reaches the temperature of setting; Signal is sent to the dyeing and finishing machine controller; Heat-exchange pump stops dye liquor being sent into heat exchanger under the control of dyeing and finishing machine controller via the heat exchange frequency converter, and steam electromagnetic valve is closed under the control of dyeing and finishing machine controller; After dying the parameter insulation certain hour of dye liquor according to setting in the pond, dyeing and finishing machine controller control cooling water electromagnetic valve is opened, and cooling water pump is via the cooling water frequency converter; Started working by the control of dyeing and finishing machine controller, cooling water is sent into heat exchanger via the cooling water electromagnetic valve, dye the dyestuff entering heat exchanger under the effect of heat-exchange pump in the pond; Under the effect of cooling water; The temperature of dyestuff is according to the cooling rate cooling of setting, and until the temperature that reaches setting, dyes temperature that thermocouple in the pond detects dyestuff when reaching the temperature of setting; Signal is sent to the dyeing and finishing machine controller; Heat-exchange pump stops dye liquor being sent into heat exchanger under the control of dyeing and finishing machine controller, and cooling water pump quits work under the control of dyeing and finishing machine controller via the cooling water frequency converter, and the cooling water electromagnetic valve cuts out under the control of dyeing and finishing machine controller; Dye dye liquor in the pond according to the parameter of setting after insulation a period of time; Pressure release valve is opened under the control of dyeing and finishing machine controller; The pond inside and outside air pressure balance is dyed in realization; After two epicraniums that cloth is clipped together were untied, the discharging motor was seen cloth off dyeing and finishing machine via second relay under the control of dyeing and finishing machine controller, and cloth dyeing finishes; In the whole process of dying cloth, pressure sensor monitoring is in real time dyed the air pressure in the pond and Monitoring Data is transferred to the dyeing and finishing machine controller, and the data that the real-time analysis of dyeing and finishing machine controller is collected also give the alarm when receiving abnormal data; In the whole process of dying cloth; Left side cloth velocity sensor is monitored the motion of cloth in the left cloth guide tube in real time; When left cloth velocity sensor monitors can not in cloth guide tube, move under the effect of cloth at flow dye in the left cloth guide tube time, left cloth velocity sensor sends signal to the dyeing and finishing machine controller, and left selvage guide motor is via left frequency converter; Under the control of dyeing and finishing machine controller, realize rotating, and drive the motion of cloth in the left cloth guide tube; Equally; In the whole process of dying cloth, right cloth velocity sensor is monitored the motion of cloth in the right cloth guide tube in real time, when right cloth velocity sensor monitors can not in cloth guide tube, move under the effect of cloth at flow dye in the right cloth guide tube time; Right cloth velocity sensor sends signal to the dyeing and finishing machine controller; Right selvage guide motor is realized rotating under the control of dyeing and finishing machine controller, and is driven the motion of cloth in the right cloth guide tube via right frequency converter.
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| CN2012102822675A CN102776743A (en) | 2012-08-09 | 2012-08-09 | Control system of intelligent dyeing and finishing machine and method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103233332A (en) * | 2013-04-12 | 2013-08-07 | 机械科学研究总院先进制造技术研究中心 | Curve approximation control method for cheese dyeing process |
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Application publication date: 20121114 |