CN102776713B - Large aluminum silicate fiber needled blanket production system with thread throwing machine - Google Patents
Large aluminum silicate fiber needled blanket production system with thread throwing machine Download PDFInfo
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- CN102776713B CN102776713B CN201210295159.1A CN201210295159A CN102776713B CN 102776713 B CN102776713 B CN 102776713B CN 201210295159 A CN201210295159 A CN 201210295159A CN 102776713 B CN102776713 B CN 102776713B
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Abstract
The invention discloses a large aluminum silicate fiber needled blanket production system with a thread throwing machine. The system at least comprises a resistance furnace, a thread throwing machine, a cotton collector, a needle input machine, a needle machine, a blanket heating furnace input machine, a blanket heating furnace, a longitudinal shearing machine, a longitudinally and transversely shearing transporter, a transversely shearing machine and a rolling up machine. By using the large aluminum silicate fiber needled blanket production system with the thread throwing machine provided by the invention, comprehensive energy consumption and administrative cost of unit product on the production line can be substantially reduced, and the economization degree of refractory fiber production can also be substantially increased, thus great social benefit can be brought to the production of aluminum silicate fiber in the whole society.
Description
Technical field
The present invention relates to blanket field processed, particularly relate to a kind of large-scale tumbling machine alumina silicate fibre acupuncture blanket production system.
Background technology
In aluminosilicate refractory fiber industry, the former maximum annual production of production line single line is 1500 tons.If research and design the production line of annual production at 6000-10000 ton can be gone out, not only significantly can reduce comprehensive energy consumption and the management cost of production line unit product, also significantly can improve the economized degree that refractory fibre is produced, thus bring huge social benefit to the production of entire society's alumina silicate fibre.
Summary of the invention
For the problems referred to above, the object of the present invention is to provide a kind of large-scale tumbling machine alumina silicate fibre acupuncture blanket production system, significantly reduce comprehensive energy consumption and the management cost of production line unit product, also significantly improve the economized degree that refractory fibre is produced.
For achieving the above object, one of the present invention large-scale tumbling machine alumina silicate fibre acupuncture blanket production system, at least comprise resistance furnace, tumbling machine, condensers, acupuncture reader, needing machine, blanket heating furnace reader, blanket heating furnace, slitter, longitudinal-transverse shear transporter, cross cut shears and coiler, wherein;
Resistance furnace, carries out melt process to compound;
Tumbling machine, is undertaken getting rid of silk process by the compound after melting, and silk material will be become to send in condensers;
Condensers, will become silk material collection to be some groups;
Some groups are transported to needing machine by acupuncture reader;
Needing machine, utilizes silk group to carry out the process of acupuncture blanket;
Blanket heating furnace reader, is input to blanket heating furnace by tentatively becoming blanket;
Blanket heating furnace, heat-treats preliminary one-tenth blanket;
Slitter, carries out longitudinal shear to the preliminary one-tenth blanket after heat treatment;
Longitudinal-transverse shear transporter, is transported to cross cut shears by the preliminary one-tenth blanket after longitudinal shear;
Cross cut shears, is output into blanket after carrying out lateral shear by tentatively becoming blanket
Coiler, will become blanket clot.
Preferably, its production procedure is resistance furnace → tumbling machine → condensers → acupuncture reader → needing machine → blanket heating furnace reader → blanket heating furnace → slitter → longitudinal-transverse shear transporter → cross cut shears → coiler.
Preferably, described production system is applicable to large-tonnage single devices.
Preferably, described resistance furnace adopts high-power high voltage to land vertically three-phase regulator, Three-phase high-power transformer and three-phase current microcall three-phase reactor technology.
Beneficial effect of the present invention is:
1, the present invention not only significantly can reduce comprehensive energy consumption and the management cost of production line unit product, also significantly can improve the economized degree that refractory fibre is produced, thus brings huge social benefit to the production of entire society's alumina silicate fibre;
What 2, former refractory fibre productive power resistance stove adopted is all that single-phase transformer adds reactor, single-phase transformer adds controllable silicon or single-phase magnetic voltage regulator/transformer.Current large yield production line adopts the high-power high voltage three-phase regulator that lands vertically to add Three-phase high-power transformer and three-phase current microcall three-phase reactor technology first, decreases transformation link, reduces voltage loss, improve the utilization ratio of electric energy;
3, large output resistance furnace, be applicable to flow greatly the dual-purpose blanket heating furnace of the tumbling machine of stock amount, the condensers being applicable to flow greatly stock amount, two-sided Double felting needle felting machine, pneumoelectric, with the longitudinal-transverse shear fast transportation coiler etc. accelerating guipure.
Accompanying drawing explanation
Fig. 1 is the frame diagram of large-scale tumbling machine alumina silicate fibre acupuncture blanket production system described in the embodiment of the present invention;
Fig. 2 is the part 1 of the unitary side view of large-scale tumbling machine alumina silicate fibre acupuncture blanket production system described in the embodiment of the present invention;
Fig. 3 is the part 2 of the unitary side view of large-scale tumbling machine alumina silicate fibre acupuncture blanket production system described in the embodiment of the present invention;
Fig. 4 is the part 3 of the unitary side view of large-scale tumbling machine alumina silicate fibre acupuncture blanket production system described in the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with Figure of description, the present invention will be further described.
In aluminosilicate refractory fiber industry, the former maximum annual production of production line single line is 1500 tons.If research and design the production line of annual production at 6000-10000 ton can be gone out, not only significantly can reduce comprehensive energy consumption and the management cost of production line unit product, also significantly can improve the economized degree that refractory fibre is produced, thus bring huge social benefit to the production of entire society's alumina silicate fibre.
In order to solve the problem, as Figure 1-Figure 4, a kind of large-scale tumbling machine alumina silicate fibre acupuncture blanket production system described in the embodiment of the present invention, at least comprise resistance furnace 1, tumbling machine 2, condensers 3, acupuncture reader 4, needing machine 5, blanket heating furnace reader 6, blanket heating furnace 7, slitter 8, longitudinal-transverse shear transporter 9, cross cut shears 10 and coiler 11, wherein;
Resistance furnace, carries out melt process to compound;
Tumbling machine, is undertaken getting rid of silk process by the compound after melting, and silk material will be become to send in condensers;
Condensers, will become silk material collection to be some groups;
Some groups are transported to needing machine by acupuncture reader;
Needing machine, utilizes silk group to carry out the process of acupuncture blanket;
Blanket heating furnace reader, is input to blanket heating furnace by tentatively becoming blanket;
Blanket heating furnace, heat-treats preliminary one-tenth blanket;
Slitter, carries out longitudinal shear to the preliminary one-tenth blanket after heat treatment;
Longitudinal-transverse shear transporter, is transported to cross cut shears by the preliminary one-tenth blanket after longitudinal shear;
Cross cut shears, is output into blanket after carrying out lateral shear by tentatively becoming blanket
Coiler, will become blanket clot.
The flow process of above-mentioned production system is resistance furnace → tumbling machine → condensers → acupuncture reader → needing machine → blanket heating furnace reader → blanket heating furnace → slitter → longitudinal-transverse shear transporter → cross cut shears → coiler.
Described production system is applicable to large-tonnage single devices.
What the stove of refractory fibre productive power resistance in the past adopted is all that single-phase transformer adds reactor, single-phase transformer adds controllable silicon or single-phase magnetic voltage regulator/transformer.Current large yield production line adopts the high-power high voltage three-phase regulator that lands vertically to add Three-phase high-power transformer and three-phase current microcall three-phase reactor technology first, decreases transformation link, reduces voltage loss, improve the utilization ratio of electric energy.
Compare relative to maximum 1500 tons/year of alumina silicate single line output before our country, output significantly expands to 6000-10000 ton/year.
Above; be only preferred embodiment of the present invention, but protection scope of the present invention is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore, the protection domain that protection scope of the present invention should define with claim is as the criterion.
Claims (1)
1. one kind large-scale tumbling machine alumina silicate fibre acupuncture blanket production system, it is characterized in that, at least comprise resistance furnace, tumbling machine, condensers, acupuncture reader, needing machine, blanket heating furnace reader, blanket heating furnace, slitter, longitudinal-transverse shear transporter, cross cut shears and coiler, wherein;
Resistance furnace, carries out melt process to compound;
Tumbling machine, is undertaken getting rid of silk process by the compound after melting, and silk material will be become to send in condensers;
Condensers, will become silk material collection to be some groups;
Some groups are transported to needing machine by acupuncture reader;
Needing machine, utilizes silk group to carry out the process of acupuncture blanket;
Blanket heating furnace reader, is input to blanket heating furnace by tentatively becoming blanket;
Blanket heating furnace, heat-treats preliminary one-tenth blanket;
Slitter, carries out longitudinal shear to the preliminary one-tenth blanket after heat treatment;
Longitudinal-transverse shear transporter, is transported to cross cut shears by the preliminary one-tenth blanket after longitudinal shear;
Cross cut shears, is output into blanket after carrying out lateral shear by tentatively becoming blanket;
Coiler, will become blanket clot;
Its production procedure is resistance furnace → tumbling machine → condensers → acupuncture reader → needing machine → blanket heating furnace reader → blanket heating furnace → slitter → longitudinal-transverse shear transporter → cross cut shears → coiler;
Described production system is applicable to large-tonnage single devices;
Described resistance furnace adopts high-power high voltage to land vertically three-phase regulator, Three-phase high-power transformer and three-phase current microcall three-phase reactor technology.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210295159.1A CN102776713B (en) | 2012-08-17 | 2012-08-17 | Large aluminum silicate fiber needled blanket production system with thread throwing machine |
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| CN201210295159.1A CN102776713B (en) | 2012-08-17 | 2012-08-17 | Large aluminum silicate fiber needled blanket production system with thread throwing machine |
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| CN102776713A CN102776713A (en) | 2012-11-14 |
| CN102776713B true CN102776713B (en) | 2015-05-20 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102978829B (en) * | 2012-12-13 | 2015-01-07 | 高胜军 | Production line of refractory fibre felted carpet electric melting furnace and using method thereof |
| CN106906528B (en) * | 2017-02-28 | 2019-04-02 | 河南理工大学 | The main active wheel vision control system of alumina silicate fiber needling blanket tumbling machine |
| CN107268276A (en) * | 2017-07-14 | 2017-10-20 | 李占水 | A kind of waterproof alumina silicate Nomex and preparation method thereof |
| CN110373809A (en) * | 2019-07-31 | 2019-10-25 | 山东恒泽节能科技有限公司 | A kind of basalt fibre needle felt production equipment and its production method |
| CN113719697B (en) * | 2021-09-07 | 2022-10-04 | 无锡海跃船舶新材料科技有限公司 | Composite thermal insulation material with fireproof function and high thermal insulation and ultralow heat conductivity coefficient |
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| CN1385570A (en) * | 2002-06-06 | 2002-12-18 | 山东鲁阳股份有限公司 | Environment protection type ceramic fibre needling blanket |
| CN2672115Y (en) * | 2004-01-01 | 2005-01-19 | 湖北凯龙化工集团股份有限公司 | Double-sided needling loom for producing needle-punched aluminium silicate fiber carpet |
| CN101157546A (en) * | 2007-09-18 | 2008-04-09 | 山东鲁阳股份有限公司 | Method for producing alumino-silicates ceramic fibre by employing broken ceramic chips and application thereof |
| CN101402526A (en) * | 2008-08-15 | 2009-04-08 | 甘肃紫鑫矿业煤化工有限公司 | Apyre flame-proof crystal fibre, product and production method thereof |
| CN201563066U (en) * | 2009-11-18 | 2010-08-25 | 陈守君 | Electricity-saving power supply for electric resistance furnace |
| CN102167600A (en) * | 2010-12-20 | 2011-08-31 | 中钢集团洛阳耐火材料研究院有限公司 | Environment-friendly degradable flame-retardant ceramic fiber and preparation method thereof |
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1385570A (en) * | 2002-06-06 | 2002-12-18 | 山东鲁阳股份有限公司 | Environment protection type ceramic fibre needling blanket |
| CN2672115Y (en) * | 2004-01-01 | 2005-01-19 | 湖北凯龙化工集团股份有限公司 | Double-sided needling loom for producing needle-punched aluminium silicate fiber carpet |
| CN101157546A (en) * | 2007-09-18 | 2008-04-09 | 山东鲁阳股份有限公司 | Method for producing alumino-silicates ceramic fibre by employing broken ceramic chips and application thereof |
| CN101402526A (en) * | 2008-08-15 | 2009-04-08 | 甘肃紫鑫矿业煤化工有限公司 | Apyre flame-proof crystal fibre, product and production method thereof |
| CN201563066U (en) * | 2009-11-18 | 2010-08-25 | 陈守君 | Electricity-saving power supply for electric resistance furnace |
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