CN102770805B - Image forming method and the photosensitive composite for the method - Google Patents

Image forming method and the photosensitive composite for the method Download PDF

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Publication number
CN102770805B
CN102770805B CN201180010804.4A CN201180010804A CN102770805B CN 102770805 B CN102770805 B CN 102770805B CN 201180010804 A CN201180010804 A CN 201180010804A CN 102770805 B CN102770805 B CN 102770805B
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light
wave band
exposure
photosensitive
photoacid generator
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CN102770805A (en
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宫部英和
大渕健太郎
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Taiyo Holdings Co Ltd
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Taiyo Holdings Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03CPHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
    • G03C1/00Photosensitive materials
    • G03C1/72Photosensitive compositions not covered by the groups G03C1/005 - G03C1/705
    • G03C1/73Photosensitive compositions not covered by the groups G03C1/005 - G03C1/705 containing organic compounds

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  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Materials For Photolithography (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Photosensitive Polymer And Photoresist Processing (AREA)
  • Non-Silver Salt Photosensitive Materials And Non-Silver Salt Photography (AREA)

Abstract

Thering is provided a kind of can not use developer solution to realize high comparative and the dry type image forming method of excellent Physical properties of coating film, particularly picture steadiness excellence and the photosensitive composite for the method.The image forming method of the present invention is characterised by, comprising: exposure process A, with the light of the wave band less than 280nm, the film containing photoacid generator and the photosensitive composite giving electro dyestuff is carried out Partial exposure, forms picture pattern;Exposure process B, carries out whole exposure with the light of the wave band of more than 280nm, and picture pattern is fixing.

Description

Image forming method and the photosensitive composite for the method
Technical field
The present invention relates to image forming method and the photosensitive composition for the method Thing, can take into account high-contrast in particular to not using wet developing method With the image forming method of excellent picture steadiness and for the photonasty of the method Compositions.
Background technology
Generally, based on photolithographic image forming method owing to microfabrication is excellent, Operability is good and is suitable to produce in a large number, be the most also also widely used for printing industry, Electronics industry.From the viewpoint of reducing carrying capacity of environment, it is based particularly on aqueous alkali Wet developing method be widely used in the manufacture of printed circuit board (PCB), welding resistance up to now The formation of agent and the manufacture etc. of quasiconductor associated components.
In recent years, this image forming method is also widely used in following various fields: Such as formed on base material the different image of reflectance, with photo detector etc. read from The MEMS fields etc. such as the manufacture of the displacement transducer of the reflection light of light-emitting component.Work as profit When these fields, need can on the wafer of aqueous alkali insulation degradation, have Patterning on corrosive aluminum circuit, as image forming method, photoetching process is also It is not necessarily useful.
Now, these purposes utilize the developer solution of organic solvent system mostly, from subtracting It is undesirable from the viewpoint of few carrying capacity of environment.Based on the insight that, can be pre- See and do not use developer solution and form the technology of picture contrast and can promote from now on.
Do not use developer solution to form the technology of image as this, carried out each at present Plant research.Such as, from the viewpoint of reducing carrying capacity of environment, based on utilizing photocuring Also can expect as without garbage with the image forming method of the photothermography of heat fusing The dry type image forming method of problem.As image forming method based on the method One of, the colour developing type thermal sensitive recording method utilizing the colour developing caused by dyestuff can be listed. The method is roughly divided into further and utilizes the diazonium-type sensible heat of diazo coupling reaction to remember Record method and utilize leuco dye etc. to the leuco form thermal sensitive recording method of electro dyestuff this two Kind.As the problem of these methods, can list high-contrast (high-color rendering) with Image formed after the taking into account, to the leuco form about excellent color reproducing performance of quality stability Image formed after stay in grade technology or about in picture steadiness The technology of the high-contrast of the diazonium-type having superiority has carried out numerous studies (with reference to specially Profit document 1,2).
But, around the substrates such as electronic component, MEMS sensor etc. use environment The technology of strict field application start as far as possible is not yet established, and so far, it utilizes also It is only limitted in the field such as thermal recording paper, enduring material (proof material).
Prior art literature
Patent documentation
Patent documentation 1: Japanese Laid-Open Patent Publication 52-89915 publication (claims)
Patent documentation 2: Japanese Laid-Open Patent Publication 61-123838 publication (claims)
Summary of the invention
The problem that invention is to be solved
The present invention has used for reference above-mentioned the problems of the prior art, its object is to provide not Use developer solution can realize high comparative and hi-vision stability and the painting of excellence The dry type image forming method of film physical property and the photosensitive composite of use the method.
For solving the scheme of problem
The present inventor etc., in order to reach above-mentioned purpose, find by formation being schemed The wave band of the wave band of the exposure process of the contrast of picture and the exposure process carrying out photocuring Separately, carry out multiexposure, multiple exposure, can respectively by fixing to colored portion and non-colored portion image, And take the lead in having carried out patent application.
The image forming method of this application is characterised by, at different-waveband to containing light Acid agent and the film to the photosensitive composite of electro dyestuff carry out multiexposure, multiple exposure, Thus the picture contrast carrying out respectively being made up of colored portion and non-colored portion formed and Fixing, it is preferred that the multiexposure, multiple exposure at different-waveband includes: to be formed by colored portion Non-colored portion composition picture contrast the first exposure process and with first expose The wave band that wave band is different, that non-colored portion does not develops the color that exposes of light operation carries out whole exposure Light, by photo-crosslinking by fixing for the picture contrast being made up of colored portion and non-colored portion The second exposure process.
According to the technical scheme of this application, due to unlike the prior art to colored portion, Non-colored portion all carries out photocuring, the contrast excellent in stability after therefore image is formed, Cannot realize in conventional technique is also possibly realized with taking into account of Physical properties of coating film.
But, the present inventor etc. observes the image of gained in aforementioned manners, knot Fruit is distinguished, according to purposes, image formed after system in the going of photoacid generator of remaining Activation remains as new problem.I.e., it was found that following problem: be exposed to the sun Under the light such as light in such use environment, can be produced by the photoacid generator of remaining in film Acid, causes unexpected colour developing (coloring) reaction.
Therefore, the image stabilization after the present inventor etc. are formed for picture pattern Property, it is conceived to arrive the UV-shares of the sunlight on ground, by investigating ultraviolet The impact that picture steadiness is caused by composition, solves above-mentioned problem.That is, the present invention Inventor wait in order to reduce what picture steadiness was caused by the UV-shares of sunlight Impact, conducts in-depth research the region made a distinction by exposure wavelength of this method, It was found that the exposure wave band of the exposure process A by picture pattern formation will be carried out It is set as less than 280nm, makes the fixing exposure process B of image by carrying out photocuring Exposure wave band be set as the wave band of more than 280nm, image can be significantly improved steady Qualitative, thus complete the present invention.
The classification carried out usually used as the wavelength according to ultraviolet, can be divided into wavelength The nearultraviolet rays of 380 ~ 200nm, the far ultraviolet rays of wavelength 200 ~ 10nm, wavelength The extreme ultraviolet line of 10 ~ 1nm.Sunlight includes UVA(400 ~ 315nm), UVB (315 ~ 280nm), UVC(are less than 280nm) the nearultraviolet rays of wavelength.Wherein, Only UVA, UVB can arrive earth's surface, the suction based on material of UVC by ozone layer Receive substantially, it is impossible to pass through air.
The present invention possesses feature at following aspect: the spy of the UVC from this sunlight Property, i.e. light less than 280nm do not arrive the phenomenon on earth's surface and set out, and will only be in this wavelength The photoacid generator of lower activation is formed for picture pattern, thus can significantly improve Picture pattern formed after picture steadiness.
That is, according to an embodiment of the image forming method of the present invention, its feature Being, it includes following operation: exposure process A, with the light of the wave band less than 280nm Film containing photoacid generator and the photosensitive composite giving electro dyestuff is carried out portion Divide exposure, form picture pattern;With exposure process B, with the wave band of more than 280nm Light carries out whole exposure, and picture pattern is fixing.
Here, the photosensitive composite for the image forming method of the present invention preferably contains Have and produce the photoacid generator of acid by the light of the wave band less than 280nm, to electro dye Material, Photoepolymerizationinitiater initiater and the compound Han ethylenically unsaturated group.
It addition, foregoing photo-polymerization initiator preferably can not produced by aforementioned photoacid generator Sour wave band, the i.e. light of the wave band of more than 280nm are photosensitive.
The effect of invention
Find the distinctive effect of the following present invention: according to the present invention, by belonging to The wavelength less than 280nm of the wave band reaching the ultraviolet (UV) C of the sunlight on ground is formed Picture pattern, thus without due to ultraviolet contained in sunlight to contrast shape Picture steadiness after one-tenth impacts.Its result, is possible not only to be used in conventional Thermal recording paper, enduring material, it is also possible to be extensively used in and such as use environment strict Electric substrate, the marking purposes of display association area, shading purposes, Jin Erneng Formation figure on enough aluminum circuit that cannot process due to the problem of corrosion in photolithography Picture, therefore can expect application extension to the MEMS such as photo detector, displacement transducer In purposes.
Detailed description of the invention
Hereinafter, the image forming method of the present invention is described in detail.
The image forming method of the present invention is: by different-waveband to photosensitive composition The film of thing carries out multiexposure, multiple exposure, carries out respectively being made up of colored portion and non-colored portion Picture pattern is (hereinafter also referred to " picture contrast " etc..) formation and fixing, its In, described photosensitive composite contains the light generation acid by the wave band less than 280nm Photoacid generator and give electro dyestuff.
In exposure process A, carry out Partial exposure with the light of the wave band less than 280nm, Thus exposure portion photoacid generator produce acid, this acid with react to electro dyestuff and show Color, forms colored portion.It addition, in exposure process B, do not produce with photoacid generator The light of the wave band of more than the 280nm of acid carries out whole exposure, thus suppresses chromogenic reaction, And by photo-crosslinking fixed coloring portion and non-colored portion, picture contrast is fixing.This As long as exposure process A and B of sample can reach the separation of exposure wavelength, then to each operation Sequentially, number of times has no particular limits.
In order to the film of photosensitive composite is formed image, need at photosensitive composition Containing to electro dyestuff and photoacid generator in thing.Photoacid generator is with to photosensitive composition The electronics demonstrating the effect as developer to electro dyestuff of the developer in thing Used by the form of capacitive compound.Specifically, when photoacid generator is by exposure From photoacid generator produce acid with react to electro dyestuff, i.e., by electro The material that dyestuff contacts in film with acid and develops the color.
On the other hand, picture steadiness is made in order to reduce the UV-shares of sunlight The impact become, separates exposure wavelength, by the exposure less than 280nm at 280nm (exposure process A) forms the picture contrast being made up of colored portion and non-colored portion. Therefore, constitute the present invention photosensitive composite to electro dyestuff and photoacid generator The compound of colour developing under less than 280nm can be used.
As this to electro dyestuff, can be according to desired from known compound Tone suitably selects to use at least one.Include, for example out 3,3-double (to diformazan ammonia Base phenyl)-6-dimethylamino Phthalide, double (to the dimethylamino phenyl) Phthalide of 3,3-, 3-(is to dimethylamino phenyl)-3-(1,2-dimethyl indole-3-base) Phthalide etc. three virtue Methylmethane based compound, 4,4 '-bis--dimethylamino benzhydryl benzylic ether, N-halogeno-benzene Base road donaxine (N-halophenyl leucauramine), N-2,4,5-trichlorophenyl road gram The diphenylmethanes such as amine (N-2,4,5-trichlorophenyl leucauramine) Compound, 7-dimethylamino-3-chlorine fluorane, 7-dimethylamino-3-chloro-2-methyl fluorane, 2-phenylamino-3-methyl-6-(N-ethyl-N-p-totuidine base) the fluorane system such as fluorane Compound, benzoyl leuco methylene blue, to thiazines such as nitrobenzyl leuco methylene blue Based compound, 3-methyl-spiral shell-dinaphthopyran, 3-ethyl-spiral shell-dinaphthopyran, 3- The spiro compounds such as propyl group-spiral shell-dinaphthopyran, 3-propyl group-spiral shell-dibenzopyrans Deng.These can be used alone or be used in combination of two or more to electro dyestuff.Separately Outward, as the known means improving picture steadiness, it is also possible to will be to electro dye Expect encapsulated use.It addition, can also be compounded such as in these give electro dyestuff For improving the such photooxidant of the carbon tetrabromide of color rendering properties, as prevented from showing slinkingly color The such additive of hydroxyquinoline.
As photoacid generator, as long as produce under the exposure less than the wave band of 280nm Acid, does not produce the known photoacid generator of acid under the exposure of the wave band of more than 280nm Can use.
Generally, the intensity (light sensitivitys) of photosensitive wave band depends on its concentration, is therefore The edge making the photosensitive wave band that photoacid generator had is positioned at 280nm, it is possible to pass through Limit its compounding amount thus reduce the intensity of 280nm, as the wave band at more than 280nm Exposure under do not produce acid photoacid generator and use.
As this photoacid generator, include, for example out sulfonium salt, iodine salt, salt, The salt such as diazol, ammonium salt, pyridiniujm, ferrocene, sulphones, sulphonic acid ester, Sulfimide, disulfonyl diazomethane compound and disulfonyl methane compounds etc., May be used alone or in combination two or more use.
As a concrete example, can list triphenylsulfonium triflate alkyl sulfonate, Triphenylsulfonium nine fluorine butane sulfonate, three (4-aminomethyl phenyl) sulfonium trifluoromethayl sulfonic acid Salt, three (4-aminomethyl phenyl) sulfonium hexafluorophosphate, diphenyl-4-aminomethyl phenyl sulfonium three Fluoromethane sulfonate, diphenyl-2,4,6-trimethylphenyl sulfonium tosilate, double (4-tert-butyl-phenyl) iodine hexafluorophosphate, double (4-tert-butyl-phenyl) iodine Trifluoro-methanyl sulfonate, double (cyclohexylsulfonyl) Azimethylene., double (tert-butyl group sulphur Acyl) Azimethylene. etc..
Among above-mentioned photoacid generator, from the viewpoint of picture steadiness, more preferably Be double (cyclohexylsulfonyl) Azimethylene., double (tert-butyl group sulphonyl) Azimethylene. this The photosensitive wave band of sample is the wavelength shorter than 280nm, almost without the sense at more than 280nm The photoacid generator of photosensitiveness.
During additionally, use the above-mentioned photoacid generator limited by compounding amount, cannot be abundant In the case of colour developing, in order to improve color rendering properties, can be compounded as required by being produced by light The acid that acid agent produces produces new acid and makes acid that the acid proliferation generator of chain propagation to occur.
As this acid proliferation generator, as long as the work of the acid by being produced by photoacid generator With producing acid, and this acid has and reaches as to the developer effect of electro dyestuff The material of acid strength just has no particular limits.Include, for example out to have and can use acid The phenol derivatives of blocking group such as the tert-butyl group that dissociates, acetal radical, carboxylic acid derivates, Sulphonic acid ester, phosphoric acid ester etc..
Exposure wavelength in exposure process A is less than 280nm, therefore as its light source, Such as can use low pressure mercury lamp, medium pressure mercury lamp, high voltage mercury lamp, excimer laser etc. Known light source.
In the middle of them, formed from contrast and subsequent the viewpoint of picture steadiness is come See, preferably the nonoverlapping light source of exposure wave band of exposure process A and exposure process B, example Such as preferred Ar2Excimer laser (126nm), Kr2Excimer laser (146nm), F2Excimer laser (157nm), Xe2Excimer laser (172nm), ArCl Excimer laser (175nm), ArF excimer laser (193nm), KrBr are accurate Molecular laser (207nm), KrCl excimer laser (223nm), KrF standard are divided Sub-laser instrument (248nm) etc. are only less than the light source at 280nm with Wavelength distribution.
And then in the middle of them, more preferably ArF excimer laser (193nm), KrBr Excimer laser (207nm), KrCl excimer laser (223nm), KrF are accurate Molecular laser (248nm).
Now, the Photoepolymerizationinitiater initiater sometimes constituting aftermentioned photosensitive composite photosensitive and Producing free radical, cause the photopolymerization containing ethylenically unsaturated group compound, this is planting In the case of, formed carry out while colored portion certain fixing.
In exposure process A, formed carry out while colored portion certain fixing time, Insufficient in order to occur without colour developing, the most preferentially carry out photopolymerization.In this, Owing to photoacid generator is different from Photoepolymerizationinitiater initiater, do not hindered by oxygen, therefore have i.e. Make in oxygen atmosphere exposure can also the advantage of stable supplying acid, thus can freely select Select the noncontacts such as contact exposure mode, proximity printing such as the known closely sealed mode of vacuum Exposure mode, direct imaging mode etc..Especially for the most under-utilized 280nm Wave band and more preferably need not the direct imaging mode utilizing laser of photomask.Separately On the one hand, by operation fixing for aftermentioned picture contrast, in order to reduce photo-crosslinking Spending and do not reduce cured coating film physical property, preferably limit suppression chromogenic reaction limit makes film overall Photopolymerization.
Additionally, in the exposure process A of this formation picture contrast, in order to make because of The acid exposed and produce, at film internal diffusion, can be exposed post-heating and process (Post Exposure Bake:PEB).Process (PEB) as this exposure post-heating, can answer By known method, condition.
Then, in exposure process B, as mentioned above in order to will be to photosensitive composite Film formed picture contrast fixing and by the ripple different from exposure process A The wave band of more than the 280nm that section, the most non-colored portion do not develop the color is exposed, and utilizes light Crosslinking makes film integrally curing.
In the present invention, the chromogenic reaction to electro dyestuff be photoacid generator photosensitive and Produce the balancing response of acid, therefore to guarantee the picture steadiness of excellence, preferably must The supply source of acid must be broken off and by the dyestuff in cross-linking reaction suppression film and acid Contact.
Therefore, by the most photosensitive at photoacid generator, only Photoepolymerizationinitiater initiater is photosensitive The wave band exposure of more than 280nm, can prevent the generation to the relevant acid that develops the color, only enter The overall photo-crosslinking of row film, picture contrast is fixing.In order to effectively carry out this Fixing, carrying out selected to the Photoepolymerizationinitiater initiater constituting photosensitive composite is to have especially Effect.I.e., as Photoepolymerizationinitiater initiater, the sense that have with photoacid generator is preferably used The nonoverlapping photosensitive wave band of optical band, i.e. photoacid generator do not produce acid 280nm with On the photosensitive Photoepolymerizationinitiater initiater of wave band.
As Photoepolymerizationinitiater initiater, as it has been described above, do not produce acid at above-mentioned photoacid generator Wave band in have photosensitive region be requirement, therefore its select to be highly dependent on The combination of photoacid generator.As long as that is, only exist the photosensitive wave band of Photoepolymerizationinitiater initiater with Photoacid generator produces the nonoverlapping photosensitive wave band of wave band of acid or except photopolymerization causes The photosensitive wave band of agent produces with photoacid generator and only exists beyond the wave band that the wave band of acid is overlapping The photosensitive wave band that Photoepolymerizationinitiater initiater has, then have no particular limits.In the present invention In, due to photoacid generator utilization is to produce under the exposure less than the wave band of 280nm The photoacid generator of acid, therefore the available exposure to the wave band of more than 280nm is produced from By the material of base as Photoepolymerizationinitiater initiater.
As this Photoepolymerizationinitiater initiater, can list benzophenone series, 1-Phenylethanone. system, Aminoacetophenone system, benzoin ether system, benzil ketals system, acylphosphine oxide system, The known radical photopolymerization initiators such as oxime ether system, oxime ester system, titanocenes system, special It is not preferably used in the photoacid generator being applied in combination and does not show photoactive more than 280nm Wave band display absorb, photolytic activity, the photopolymerization at this wave band with high photosensitivity is drawn Send out agent.These Photoepolymerizationinitiater initiaters may be used alone or in combination two or more use.This A little Photoepolymerizationinitiater initiaters can photopolymerization promoter known with benzoic acid system, tertiary amine system etc. Independent one or more be applied in combination.
It addition, as can arbitrarily set the initiation system of photosensitive wave band, be such as also with By pigment and free-radical generating agent such as perfume x legumin, cyanine, side'ss acid (squarylium) The known bimolecular combined is compound causes system.For example, as it is known that have as freedom The imidazole dimer of base propellant and as the acridine pigment of pigment, triazine system pigment Combination, the N-phenylglycine as free-radical generating agent and the coumarin as pigment The combination of ketone system, as the iodine salt of free-radical generating agent and the combination of various pigment, Triazine based compound as free-radical generating agent and the aromatic ketone as pigment derive The combination etc. of thing.It addition, as effective visible light initiator it is known that cyanine, The alkyl borate of the pigments such as rhodamine (rhodamine), sarranine (safranine), It is used as Photoepolymerizationinitiater initiater system known to these.
So, exposure process B fixing for picture contrast is only made composition photonasty group Reacting containing ethylenically unsaturated group compound and Photoepolymerizationinitiater initiater of compound, limit This is overall to suppress the coloring in this operation (photoacid generator photosensitive) limit to carry out film Photo-crosslinking.Thus, the solidification of non-colored portion is from needless to say, in exposure process A Photosensitive colored portion is also carried out resolidification, therefore can get the figure that picture steadiness is excellent Picture fixing.
The wave band utilized in exposure process B is as described above, it is preferred in photosensitive composite Photoacid generator do not produce acid wave band.It addition, in order to prevent not colouring of this operation The atomization (fogging) in portion, preferably makes the wave band of exposure produce away from photoacid generator as far as possible The wave band of raw acid.For the present invention photoacid generator due in UVC region, i.e. not enough The wave band of 280nm produces acid, as long as therefore this operation is in its long wavelength side, single Ray, hybrid ray.
As the light source of exposure process B, as long as can launch satisfied based on photo-crosslinking The light source of the dynamic rays of the wave band of the fixing this purpose of image, it is possible to select aptly Select use.Such as except known low pressure mercury lamp, medium pressure mercury lamp, high voltage mercury lamp, surpass Beyond high voltage mercury lamp, xenon lamp or metal halide lamp etc., also can list argon ion and swash Light device, helium neon laser, helium cadmium laser, pigment laser device, semiconductor laser, The known laser instrument such as YAG laser.
About the separation method of exposure process B medium wave band, can be straight with various laser etc. Connect separation, and then across the filter of the light removing below 300nm, PET, PEN etc. Thin film class or glass are exposed, even thus launching the exposure that Wavelength distribution is wide Source also is able to easily carry out the separation of wave band.
As described above, in the image forming method of the present invention, as the sense used Photosensitiveness compositions, as long as photosensitive and carry out the compositions of photo-crosslinking, the most excellent Choosing comprises above-mentioned Photoepolymerizationinitiater initiater and the compound Han ethylenically unsaturated group.
As containing ethylenically unsaturated group compound, include, for example out ethylene glycol, first The diacrylate esters of the glycol such as epoxide TEG, Polyethylene Glycol, propylene glycol;Oneself Glycol, trimethylolpropane, tetramethylolmethane, dipentaerythritol, trihydroxyethyl isocyanide The polyhydric alcohol such as urea acid esters or their ethylene oxide adduct or propylene oxide adduct etc. Multicomponent methacrylate class;Acrylic acid benzene oxygen ester, bisphenol a diacrylate and they The ethylene oxide adduct of phenols or the multicomponent methacrylate such as propylene oxide adduct Class;Glycerin diglycidyl ether, T 55, trimethylolpropane tris Polynary the third of the glycidyl ethers such as glycidyl ether, triglycidyl group isocyanuric acid ester Olefin(e) acid esters;And melamine acrylate and/or aforesaid propylene acid esters corresponding Each methyl acrylic ester etc..
It addition, send as an envoy to acrylic acid and cresol novolac type epoxy resin can be enumerated Deng polyfunctional epoxy resin reaction and obtain Epocryl, make Ji Wusi Two isocyanides such as the hydroxy acrylates such as alcohol triacrylate and isophorone diisocyanate Half carbamate compounds of acid esters and the hydroxyl reaction of this Epocryl And the epoxy amino formic acid esters acrylate compounds etc. obtained.This epoxy acrylic Ester system resin can not make dry to touch reduce and improve photo-curable.This containing olefinic Unsaturated group compound can be used alone or combination in any two kinds according to purpose purposes Used above.
It addition, in exposure process A, according to the compound for photosensitive composite Structure, produce the reduction of the sour generation efficiency caused by exposure sometimes.Therefore, Such as, the compound with aromatic group generally can be in the region less than 280nm Somewhere big absorption occurs, from there through using by the base resin of non-aromatic family The compositions constituted, can improve the transparency of the light to short wavelength, make light sensitivitys carry High.
And then, in the photosensitive composite of the present invention, in order to adjust viscosity, Organic solvent can be compounded as required.As this organic solvent, can use butanone, The ketones such as Ketohexamethylene;Toluene, dimethylbenzene, durol etc. are aromatic hydrocarbon;Molten fibre Agent, methyl cellosolve, butyl cellosolve, carbitol, methyl carbitol, butyl card Must alcohol, propylene glycol monomethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol diethyl ether, three The glycol ethers such as propylene glycol monomethyl ether;Ethyl acetate, butyl acetate, butyl lactate, Cellosolve acetate, butyl cellosolve acetate, carbitol acetate, butyl card must Alcohol acetate, propylene glycol monomethyl ether acetate, dipropylene glycol monomethyl ether acetate, carbon The esters such as acid propylene ester;The aliphatic hydrocarbon such as octane, decane;Petroleum ether, Petroleum, The known organic solvent such as the petroleum solvents such as solvent naphtha.These organic solvents can To be used alone or to be used in combination of two or more.
It addition, in addition to mentioned component, various additive, example can be compounded as required As the inorganic fillers such as silicon dioxide, aluminium oxide, Talcum, calcium carbonate, barium sulfate, third The filleies such as organic filler such as olefin(e) acid class beadlet, carbamate beadlet, coupling agent, The additive for coatings such as defoamer, levelling agent etc..
Additionally, in the image forming method of the present invention, as the object forming image Film, the film can being made up of photosensitive composite, such as, use silk screen printing The methods such as method, heavy curtain rubbing method, spraying process, rolling method, spin-coating method are coated with on base material Cloth photosensitive composite, heat drying 15 ~ 60 minutes at a temperature of such as 60 ~ 80 DEG C The film that the dry film that the film of gained or use are made up of photosensitive composite obtains Deng.
Embodiment
The present invention is specifically described by embodiment described below and comparative example, but this Invention is not obviously by any restriction of following embodiment.It should be noted that following " part " and " % " is the most then quality criteria.
In the various compositions shown in table 1, ratio (mass parts) coordinate, pre-with blender After mixing, carry out mixing with triple-roller mill, obtain compositions 1 ~ 7.
[table 1]
* 1:UNIDIC R-100(solid constituent 65%) (DIC Corporation manufacture)
* 2:NEOMER DA-600(Sanyo Chemical Industries, Ltd. manufactures)
* 3:IRGACURE 907(Xiba Special Chemical Product Co., Ltd manufactures)
* 4:CGI-325(Xiba Special Chemical Product Co., Ltd manufactures)
* 5:IRGACURE 369(Xiba Special Chemical Product Co., Ltd manufactures)
* 6:ADEKA OPTOMER SP-066(ADEKA company manufactures)
* 7:TS-01(SANWA Chemical Co., Ltd. manufacture)
* 8:WPAG-170(Wako Pure Chemical Industries, Ltd. manufactures)
* 9:ADEKA OPTOMER SP-152(solid constituent 50%) (ADEKA Company manufactures)
* organosilicon company of 10:KS-66(SHIN-ETSU HANTOTAI manufactures)
* 11:S-205(hillside plot chemical industry Co., Ltd. manufactures)
The making > of < test substrate
With silk screen printing whole printing table respectively on the solid copper substrate that polishing is ground The photosensitive composite of the compositions example 1 ~ 7 of 1, at 80 DEG C be dried 30 minutes, thus Substrate is formed water white film.
So operation is formed the substrate of film, forms image by following condition (real Execute example 1 ~ 5, comparative example 1 ~ 5), carry out picture contrast, viscosity, solvent resistance, The evaluation of the coating characteristics such as picture steadiness.Evaluation result is shown in table 2.
< experimental condition >
Exposure process A(picture contrast formation process) ]
(1) conditions of exposure 1
As exposure process A, light source uses the KrF excimer laser launching 248nm Device, to above-mentioned test substrate with 1000mJ/cm2Pattern.Then at 80 DEG C Carry out the PEB process (exposure post-heating processes) of 10 minutes.
(2) conditions of exposure 2
As exposure process A, light source uses metal halide lamp, across being formed with rule The negative mask of fixed pattern, is carried out in full optical band above-mentioned test substrate 1000mJ/cm2Light irradiate.Then the PEB process carried out at 80 DEG C 10 minutes (exposes Light post-heating processes).
The fixing operation of exposure process B(picture contrast) ]
(3) conditions of exposure 3
As exposure process B, after terminating exposure in exposure process A, in order to remove The wavelength of below 300nm, carries out vacuum with metal halide lamp across PET film closely sealed Exposure, carries out 1000mJ/cm to film entirety2Light irradiate, obtain having and be formed The substrate (image formation substrate) of the film of image.
(4) conditions of exposure 4
As exposure process B, after terminating exposure in exposure process A, use and launch The wavelength of 405nm directly retouch exposure machine, film entirety is carried out 1000mJ/cm2Light Irradiate, obtain the substrate (image formation substrate) with the film being formed with image.
The evaluation > of < coating characteristic
(1) picture contrast
By visually the image formation substrate of embodiment 1 ~ 5, comparative example 1 ~ 5 gained being entered Go the confirmation of picture contrast.Metewand is as follows.
There is a colour developing: the colour developing after visible exposure.
Without colour developing: achromatization change before and after exposure.
(2) viscosity
Based on viscosity after each exposure process (the finger property touched) to embodiment 1 ~ 5, comparative example The image of 1 ~ 5 gained forms the evaluation that substrate has carried out the solid state of film.Evaluate Benchmark is as follows.
Zero: film coated surface when touch the most not residual fingerprint.
×: film coated surface residual fingerprint when touch.
(3) solvent resistance
With acetone, the image of embodiment 1 ~ 5, comparative example 1 ~ 5 gained is formed substrate respectively Colored portion and non-colored portion carried out 50 friction testings, to be visually confirmed to be film Dissolve, peel off, confirm the curable of film according to this evaluation.Metewand is as follows.
Zero: the film after friction testing is without dissolving, peeling off.
×: the film after friction testing has dissolving, peeling.
(4) picture steadiness
The image of embodiment 1 ~ 5, comparative example 1 ~ 5 gained is formed substrate at ultraviolet screen Cover and place 1 month under fluorescent lamp, to be visually confirmed to be the atomization of non-colored portion, thus evaluate Picture steadiness (light resistance).Metewand is as follows.
Zero: have no the atomization of non-colored portion after placement, maintain the state of picture contrast.
△: the atomization of non-colored portion seen from after placement, picture contrast can be differentiated State.
×: the atomization of non-colored portion seen from after placement, picture contrast can not be differentiated State.
[table 2]
Evaluation result as shown in Table 2 understands, at the image forming method using the present invention In the embodiment 1 ~ 5 of corresponding compositions 1 ~ 5, picture contrast can be formed, and then Thereafter picture steadiness is excellent.
Additionally, understand in the comparative example 1 ~ 3 using existing image forming method, Although picture contrast can be formed, but owing to non-colored portion is not sufficiently cured, therefore scheme As poor stability, it is unable to maintain that picture contrast.Understand and employing the present inventor etc. Take the lead in propose image forming method comparative example 4 in, by using this forming method institute Corresponding compositions 7 is it appeared that the tendency improved of picture steadiness, but the most abundant. It addition, in using the comparative example 5 of image forming method of the present invention, owing to not using Compositions corresponding to the image forming method of the present invention, therefore cannot form image pair Degree of ratio.

Claims (5)

1. not using a dry type image forming method for wet developing method, its feature exists In, comprising:
Exposure process A, with only less than having the light source of Wavelength distribution at 280nm to containing There is photoacid generator and to electro dyestuff and the photosensitive composite of Photoepolymerizationinitiater initiater Film carry out Partial exposure, form picture pattern;
Exposure process B, the light source being separated off with the wave band of below 300nm carries out whole Exposure, picture pattern is fixing,
Described photoacid generator be by the light of the wave band less than 280nm produce acid and The photoacid generator of acid is not produced under the light of more than 280nm,
Described Photoepolymerizationinitiater initiater is photosensitive by the light of the wave band of more than 280nm.
Image forming method the most according to claim 1, it is characterised in that expose In light operation A, carry out based on photo-crosslinking fixing the most simultaneously.
3. a photocuring image, it is formed by the image described in claim 1 or 2 Method is formed.
4. a photosensitive composite, it is characterised in that it contains by deficiency The light of the wave band of 280nm produces acid and does not produce acid under the light of more than 280nm Photoacid generator, to electro dyestuff, Photoepolymerizationinitiater initiater and the unsaturated group Han olefinic Dough compound, described Photoepolymerizationinitiater initiater is photosensitive by the light of the wave band of more than 280nm.
Photosensitive composite the most according to claim 4, it is characterised in that institute State Photoepolymerizationinitiater initiater photosensitive also by the light of the wave band less than 280nm.
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