CN102768170A - Monitoring device for asphalt penetration test and method for detecting asphalt label - Google Patents
Monitoring device for asphalt penetration test and method for detecting asphalt label Download PDFInfo
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- CN102768170A CN102768170A CN2012102583744A CN201210258374A CN102768170A CN 102768170 A CN102768170 A CN 102768170A CN 2012102583744 A CN2012102583744 A CN 2012102583744A CN 201210258374 A CN201210258374 A CN 201210258374A CN 102768170 A CN102768170 A CN 102768170A
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Abstract
The invention discloses a monitoring device for an asphalt penetration test and a method for detecting an asphalt label, and belongs to the technical field of monitoring of asphalt penetration tests. An RFID (radio frequency identification) tag is adhered on a sample, and a first RFID reader-writer is used for writing information of the sample with the RFID tag and connected with a computer at a sample receiving end; a second RFID reader-writer is used for reading the RFID tag and is connected with a terminal computer; a camera is arranged in a laboratory and used for transmitting an asphalt penetration test video to the terminal computer connected with the camera; a sample containing vessel is placed in a thermostatic water bath, the sample is arranged in the sample containing vessel, and a waterproof bar code is adhered on the outside of the sample containing vessel; and the sample cooled by the thermostat water bath is placed in a water bath on an asphalt penetrometer. The monitoring device and the method have the advantages that the sample is tracked in an integral process, test data are automatically collected and stored, the test process is monitored in real time, the sample is prevented from being artificially changed in the test process, the detected asphalt label is also prevented from being modified in the test process, and authenticity and reliability of detection for the sample are guaranteed.
Description
Technical field
The invention belongs to the technical field of monitoring asphalt penetration test, particularly a kind of device and pitch label detection method of monitoring asphalt penetration test.
Background technology
Therefore asphalt is an important step in the constructing road process, and utilizing bitumen needle forcemeter is vital to the detection of pitch label, but to the operating process of asphalt penetration test is at present: by the checker sample that receives is carried out record; At the trial, the checker carries out test specimen to sample and makes, and does not have under the situation of any sign, the no any monitoring of operation at test specimen, and artificial test specimen is put into carried out test operation on the bitumen needle forcemeter; After the off-test, the testing result that shows on the manual record bitumen needle forcemeter.Be not difficult to find out, be easy to receive artificial factor in the process of the test: artificially change sample, artificially change test specimen when test is carried out is artificially revised testing result; So just be difficult to show really testing result.Pitch label detected value is inaccurate, directly causes asphalt quality defective, will have a strong impact on pavement quality, causes heavy losses to country.
Summary of the invention
To the deficiency of prior art, the present invention proposes a kind of device and pitch label detection method of monitoring asphalt penetration test, with reach to sample all-the-way tracking, test figure collect storage automatically, to the real-time purpose of monitoring of process of the test.
Technical scheme of the present invention is achieved in that a kind of device of monitoring asphalt penetration test, comprises two rfid interrogators, RFID label, receives appearance end computing machine, camera head, sample-containing dish, water bath with thermostatic control, waterproof bar code, bitumen needle forcemeter, terminal computer and printer;
The RFID label is pasted on the sample, and first rfid interrogator is used to write RFID label sample message and connects receives appearance end computing machine; Second rfid interrogator is used to read RFID label and connecting terminal computing machine; Video camera is arranged at and is used in the laboratory asphalt penetration test video recording is passed to the terminal computer that is connected with it; Sample-containing dish places in the water bath with thermostatic control, is provided with sample in the sample-containing dish, and the sample-containing dish external pasting has the waterproof bar code; Sample through the water bath with thermostatic control cooling places the water-bath on the bitumen needle forcemeter, and bitumen needle forcemeter is uploaded to the terminal computer that is connected with it with detected pitch label.
Described first rfid interrogator is connected with a receipts appearance end computing machine through signal wire, and first rfid interrogator writes sample message through receiving an appearance end computing machine to the RFID label;
Described RFID label is the unique identification of sample;
Described second rfid interrogator is connected with terminal computer through signal wire, is used to read stick on RFID label information on the sample, and record and demonstration in terminal computer, the true and false of identification sample;
Said video camera is to be used for device that asphalt penetration test is monitored;
Described sample-containing dish is used to make the vessel of asphalt test test specimen;
Described water bath with thermostatic control is the utensil that is used for test specimen in the sample-containing dish is cooled to test temperature;
Described waterproof bar code is the label that is used to stick on the sample-containing dish;
Described camera head, bitumen needle forcemeter are connected with terminal computer through signal wire respectively;
Installation data disposal system in the described terminal computer is used for receiving and generating pitch label and examining report, and pitch label and the RFID label information that reads are compared;
Described printer is connected with terminal computer through computer network, and printer is used to print examining report and waterproof bar code.
Adopt the device of monitoring asphalt penetration test to carry out the method that the pitch label detects, may further comprise the steps:
Step 1, when receiving sample, the staff on rfid interrogator through receiving appearance end computing machine writes sample to the RFID label essential information; And the RFID label that will have sample message sticks on the sample, as the unique identification to this sample;
Step 2, before going to asphalt penetration test, sample is carried out heat, make the temperature of sample reach the requirement of making the test test specimen;
Step 3, before making the test test specimen, open camera head and make a video recording; The rfid interrogator that utilizes terminal computer to connect reads the information of RFID label; And through bar code information of the automatic generation of the data handling system on the terminal computer; This bar code information is identical with the RFID label information that reads; Print through printer again and form the waterproof bar code, paste on the sample-containing dish; Then the sample after the heat is poured in the sample-containing dish that is pasted with the waterproof bar code, be made into the test test specimen;
Step 4, treat that test specimen is at room temperature preserved 1~1.5 hour after, health is carried out in the water bath with thermostatic control that sample-containing dish is put under the test temperature;
Step 5, test specimen health at least 1 hour; Open bitumen needle forcemeter then; When the water-bath on the bitumen needle forcemeter reaches test temperature, penetration test is carried out in the water-bath that sample-containing dish is put on the bitumen needle forcemeter, simultaneously; Camera head is taken entire test, and video information is uploaded to monitoring computers;
After step 6, the off-test; The penetration test appearance uploads to detected pitch label in the terminal computer; Data handling system in the terminal computer compares the critical field of the pitch label that carries in this pitch label and the data handling system; And with test before pitch label in the RFID label information that reads compare, system carries out warning reminding if be not inconsistent then;
Step 7, the qualified test specimen of detection will print examining report.
Beneficial effect of the present invention:
The device of the monitoring asphalt penetration test that the present invention proposes; Strengthened the management intensity of the test of whole pen., sample is just identified from receiving beginning, every operation is all monitored by camera head; Realized that sample all-the-way tracking, test figure are collected automatically and storage, process of the test are monitored in real time; Avoided artificial in the process of the test and changed test specimen, revised detected pitch label, guaranteed authenticity, reliability, brought the interests maximization for enterprise and country sample detection.
Description of drawings
Fig. 1 is the apparatus structure synoptic diagram of one embodiment of the present invention monitoring asphalt penetration test;
Fig. 2 is one embodiment of the present invention pitch label detection method process flow diagram.
Embodiment
Below in conjunction with accompanying drawing this embodiment is done further detailed explanation.
The device of the monitoring asphalt penetration test that adopts in this embodiment, as shown in Figure 1.Comprise two rfid interrogators (first rfid interrogator and second rfid interrogator), RFID label, receive appearance end computing machine, camera head, sample-containing dish, water bath with thermostatic control, waterproof bar code, bitumen needle forcemeter terminal computer and printer.Wherein, the model of rfid interrogator, RFID label is: AOSID-0704; The model of camera head is: TX-900IR; The model of bitumen needle forcemeter is: DF-10; The data handling system that is arranged in the terminal computer is the experimental data processing system; Be used to receive the detected pitch label of bitumen needle forcemeter; And with the experimental data processing system in the critical field of the pitch label that carries compare; Compare with the pitch label in the RFID label information that reads before the test, if be not inconsistent then system alarm prompting.
Wherein, The RFID label sticks on the sample; First rfid interrogator connects receives appearance end computing machine; First rfid interrogator is used for through receiving appearance end computing machine the RFID label being write the sample essential information, and described sample essential information comprises label, sample presentation unit, sample sent by and the sample presentation time of sample.
Second rfid interrogator is connected with terminal computer, is used to read the RFID label information, and RFID label information (be the sample essential information, comprise label, sample presentation unit, sample sent by and the sample presentation time of sample) is write down and is presented in the terminal computer.
Before test, to carry out heat, be heated to when temperature required, pitch is circulated in the sample-containing dish sample; Be made into the test test specimen; After treating that test specimen is at room temperature placed 1~1.5 hour, put into water bath with thermostatic control and cool off more than 1 hour, prepare to make an experiment after reaching test temperature.
Open bitumen needle forcemeter before the test, treat that bath temperature reaches test temperature in the instrument after, sample-containing dish is put into wherein, press START button and make an experiment.
Carry out the port setting through the data handling system in the terminal computer; Bitumen needle forcemeter is connected with terminal computer; After asphalt penetration test finished, instrument uploaded to detected pitch label in the terminal computer, and the data handling system in the terminal computer compares the critical field of the pitch label that carries in this pitch label and the data handling system; And with test before pitch label in the RFID label information that reads compare, do not remind if be inconsistent then system alarm.
Camera head is connected with terminal computer, and whole process is taken asphalt penetration test, and real-time monitor video is uploaded in the terminal computer, realizes the record to entire test.
Terminal computer is connected with printer, is used to print examining report.
In this embodiment, adopt the device of monitoring asphalt penetration test to carry out the method that the pitch label detects, flow process is as shown in Figure 2.This method originates in step 201.In step 202, when receiving sample, the staff on rfid interrogator through receiving appearance end computing machine writes sample to the RFID label essential information; And the RFID label that will have sample message sticks on the sample, as the unique identification to this sample.
In step 203, before going to asphalt penetration test, sample is carried out heat, make sample temperature reach the requirement of making the test test specimen.
In step 204, before making test specimen, open camera head and make a video recording; The rfid interrogator that utilizes terminal computer to connect reads the information of RFID label; And through bar code information of the automatic generation of the data handling system on the terminal computer; This bar code information is identical with the RFID label information that reads; Print through printer again, form the waterproof bar code, paste on the sample-containing dish; Then the sample after the heat is poured in the sample-containing dish that is pasted with the waterproof bar code, be made into the test test specimen.
In step 205, after waiting to test test specimen and at room temperature preserving 1~1.5 hour, health is carried out in the water bath with thermostatic control (the water bath with thermostatic control temperature in this embodiment is got 25 ℃) that sample-containing dish is put under the test temperature.
In step 206, test specimen health at least 1 hour is opened bitumen needle forcemeter then and (is made up of water-bath, display, electronic digital display scale, status indicator lamp and keyboard; Adopt rack structure up and down; Regulate by gear, and be furnished with cold light source illumination, reflective mirror, digital temperature sensor), when the water-bath on the bitumen needle forcemeter (bath temperature in this embodiment is got 25 ℃) when reaching test temperature; Penetration test is carried out in the water-bath that sample-containing dish is put on the bitumen needle forcemeter; Simultaneously, camera head is taken entire test, and video information is uploaded to monitoring computers.
In step 207; After the off-test; Bitumen needle forcemeter uploads to detected pitch label in the terminal computer; Data handling system in the terminal computer compares the critical field of the pitch label that carries in this pitch label and the data handling system, and with test before pitch label in the RFID label information that reads compare, if be not inconsistent then system alarm prompting.The critical field of the pitch label that carries in the data handling system is as shown in table 1:
Table 1 is the standard span of pitch label
The pitch label | Critical field |
80 | 70~90 |
90 | 80~100 |
100 | 90~110 |
As the label of the asphalt sample of sending here is 80, and after measuring through bitumen needle forcemeter, the pitch pen. result who is generated by data handling system is 87, and then the table of comparisons 1 can be known, this pitch label should be 80, and is identical with the RFID label information, prove that detection is qualified; If the pitch pen. result who is generated by data handling system is 97, then the table of comparisons 1 can be known, this pitch label should be 90, is not inconsistent with the RFID label information, proves that detection is defective, need report to the police.
In step 208, detect qualified test specimen and will print examining report.
Though more than described embodiment of the present invention, the one skilled in the art should be appreciated that these only illustrate, and can make numerous variations or modification to these embodiments, and not deviate from principle of the present invention and essence.Scope of the present invention is only limited appended claims.
Claims (10)
1. a device of monitoring asphalt penetration test is characterized in that: comprise two rfid interrogators, RFID label, receive appearance end computing machine, camera head, sample-containing dish, water bath with thermostatic control, waterproof bar code, bitumen needle forcemeter, terminal computer and printer;
The RFID label is pasted on the sample, and first rfid interrogator is connected with a receipts appearance end computing machine; Second rfid interrogator is connected with terminal computer; Video camera is arranged in the laboratory, and is connected with terminal computer; Sample-containing dish places in the water bath with thermostatic control, is provided with sample in the sample-containing dish, and the sample-containing dish external pasting has the waterproof bar code; Bitumen needle forcemeter is uploaded to the terminal computer that is connected with it with detected pitch label.
2. the device of monitoring asphalt penetration test according to claim 1; It is characterized in that: described first rfid interrogator is connected with a receipts appearance end computing machine through signal wire, and first rfid interrogator writes sample message through receiving an appearance end computing machine to the RFID label.
3. the device of monitoring asphalt penetration test according to claim 1 is characterized in that: described RFID label is the unique identification of sample.
4. the device of monitoring asphalt penetration test according to claim 1; It is characterized in that: described second rfid interrogator is connected with terminal computer through signal wire; Be used to read and stick on RFID label information on the sample; And record and demonstration in terminal computer, the true and false of identification sample.
5. the device of monitoring asphalt penetration test according to claim 1 is characterized in that: said video camera is to be used for device that asphalt penetration test is monitored.
6. the device of monitoring asphalt penetration test according to claim 1 is characterized in that: described water bath with thermostatic control is the utensil that is used for test specimen in the sample-containing dish is cooled to test temperature.
7. the device of monitoring asphalt penetration test according to claim 1 is characterized in that: described camera head, bitumen needle forcemeter are connected with terminal computer through signal wire respectively.
8. the device of monitoring asphalt penetration test according to claim 1; It is characterized in that: installation data disposal system in the described terminal computer; Be used for receiving and generating pitch label and examining report, and pitch label and the RFID label information that reads are compared.
9. the device of monitoring asphalt penetration test according to claim 1 is characterized in that: described printer is connected with terminal computer through computer network, and printer is used to print examining report.
10. adopt the device of the described monitoring asphalt penetration test of claim 1 to carry out the method that the pitch label detects, it is characterized in that: may further comprise the steps:
Step 1, when receiving sample, the staff on rfid interrogator through receiving appearance end computing machine writes sample to the RFID label essential information; And the RFID label that will have sample message sticks on the sample, as the unique identification to this sample;
Step 2, before going to asphalt penetration test, sample is carried out heat, sample temperature is reached make the requirement of test test specimen;
Step 3, before making the test test specimen, open camera head and make a video recording; The rfid interrogator that utilizes terminal computer to connect reads the information of RFID label; And through bar code information of the automatic generation of the data handling system on the terminal computer; This bar code information is identical with the RFID label information that reads; Print through printer again and form the waterproof bar code, paste on the sample-containing dish; Then the sample after the heat is poured in the sample-containing dish that is pasted with the waterproof bar code, be made into the test test specimen;
Step 4, treat that test specimen is at room temperature preserved 1~1.5 hour after, health is carried out in the water bath with thermostatic control that sample-containing dish is put under the test temperature;
Step 5, test specimen health at least 1 hour; Open bitumen needle forcemeter then; When the water-bath on the bitumen needle forcemeter reaches test temperature, penetration test is carried out in the water-bath that sample-containing dish is put on the bitumen needle forcemeter, simultaneously; Camera head is taken entire test, and video information is uploaded to monitoring computers;
After step 6, the off-test; The penetration test appearance uploads to detected pitch label in the terminal computer; Data handling system in the terminal computer compares the critical field of the pitch label that carries in this pitch label and the data handling system; And with test before pitch label in the RFID label information that reads compare, system carries out warning reminding if be not inconsistent then;
Step 7, the qualified test specimen of detection will print examining report.
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Cited By (3)
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CN103641511A (en) * | 2013-12-03 | 2014-03-19 | 北京国道通公路设计研究院股份有限公司 | Simple method for simulating influence of natural humidity on performance of asphalt mixture |
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Application publication date: 20121107 |