CN102766864B - Gas heating, hot water washing, boronizing and saponification integrated unit for steel wires - Google Patents
Gas heating, hot water washing, boronizing and saponification integrated unit for steel wires Download PDFInfo
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- CN102766864B CN102766864B CN201210292539XA CN201210292539A CN102766864B CN 102766864 B CN102766864 B CN 102766864B CN 201210292539X A CN201210292539X A CN 201210292539XA CN 201210292539 A CN201210292539 A CN 201210292539A CN 102766864 B CN102766864 B CN 102766864B
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Abstract
The invention relates to a gas heating, hot water washing, boronizing and saponification integrated unit for steel wires. The unit comprises a hot water tank, a boronizing tank and a saponification tank which are sequentially arranged along the wiring direction of the steel wires. The steel wires are penetrated through from the front end of the hot water tank, sequentially pass the hot water tank, the boronizing tank and the saponification tank, and then are penetrated out from the back end of the saponification tank. The unit is characterized in that a flame path is arranged under the hot water tank, the boronizing tank and the saponification tank along length directions, bottoms of tanks and heat insulating materials are arranged around the flame path, one end arranged under the hot water tank of the flame path is closed, and the other end arranged under the saponification tank of the flame path is provided with a burner through burner blocks. The unit is skillful and reasonable in structure, the flame path is arranged under the hot water tank, the boronizing tank and the saponification tank, the burner is adopted to directly align to and heat the flame path, water, boronizing liquid and saponification liquid are heated through high temperature flames, and the unit is energy-saving, environment-friendly and field saving.
Description
Technical field
The invention belongs to Steel Wire Heat Treatment-surface processing equipment technical field, specifically relate to a kind of steel wire gas heating hot water wash, boronation, saponification integral type unit.
Background technology
In prior art, in order to improve the over-all properties of steel wire, usually need to heat-treat and surface treatment steel wire.In general, steel wire will be through operations such as Overheating Treatment, pickling, phosphatization, hot water wash, boronation, saponification, oven dry when producing, and each link has larger impact to the drawing property of steel wire.
In the operations such as hot water wash, boronation and saponification of Production for Steel Wire, the boronation liquid in the hot water in hot water tank, boronation groove and the saponification liquor in soap tank all need to be heated to applicable temperature (being generally 80 ~ 90 ℃).Domestic, international like product majority is Electric heating or steam heating mode at present, their shortcoming is as follows respectively: (1), employing Electric heating, energy consumption is high especially, heat utilization efficiency is low, and the climate temperature in winter and summer is different, the Heating temperature that hot water tank, boronation groove and soap tank need is not identical yet, therefore there will be electric heater unit to be in abnormal operating state when summer, causes reduce the work-ing life of heating unit.(2), adopt the steam heating mode, the heat release when heat that maintains hot water, boronation liquid and saponification liquor temperature mainly comes from high-temperature steam and transfers liquid state to by gaseous state, very big to the requirement of steam like this, cost is very high, and the hot water emission after the high-temperature steam conversion falls the waste that has also caused the energy.In addition, the steam heating mode needs the auxiliary construction boiler, and the facility of place and relevant delivering vapor is provided, and takes up space large, causes wastage of material and artificial waste.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of steel wire gas heating hot water wash, boronation, saponification integral type unit are provided, its structure is ingenious, reasonable, by below hot water tank, boronation groove and soap tank, quirk being set, and adopt burner directly to aim at the quirk heating flame, by the high temp fire cigarette, come heating water, boronation liquid and saponification liquor, energy-saving and environmental protection and saving place.
According to technical scheme provided by the invention: steel wire gas heating hot water wash, boronation, saponification integral type unit, comprise the hot water tank, boronation groove and the soap tank that along the steel wire direction of routing, arrange in turn, steel wire penetrates from the hot water tank front end, after hot water tank, boronation groove, soap tank, passes from the soap tank rear end successively; It is characterized in that: the below of described hot water tank, boronation groove and soap tank is provided with the quirk of arranging along their length directions, trench bottom and lagging material that described quirk surrounding is each groove, described quirk is positioned at an end sealing of hot water tank below, and the end that described quirk is positioned at the soap tank below is equipped with burner by burner block;
In described hot water tank, be provided with the hot water tank work nest, described steel wire passes from hot water tank work nest top; The hot water tank arranged outside has the hot water tank pump box, the pump mouth of described hot water tank pump box is communicated with hot water tank inside by the hot water tank drinking-water pipe, the water outlet of hot water tank pump box is communicated in the hot water tank work nest by the hot water tank water inlet pipe, and the water in hot water tank is extracted and be delivered to the hot water tank pump box out the hot water tank work nest; In described hot water tank, be provided with the hot water tank internal-quirk, described hot water tank internal-quirk lower end is communicated with quirk, and hot water tank internal-quirk upper end open is over against the bottom of hot water tank work nest; Hot water tank work nest rear in described hot water tank is provided with the hot water tank air-blowing, and described hot water tank air-blowing is for blowing the water be attached on Steel Wire Surface off;
In described boronation groove, be provided with boronation groove work nest, described steel wire passes from boronation groove work nest top; Boronation groove arranged outside has boronation groove pump box, the pump mouth of described boronation groove pump box is communicated with boronation groove inside by boronation groove drinking-water pipe, the water outlet of boronation groove pump box is communicated in boronation groove work nest by boronation groove water inlet pipe, and the boronation liquid in the boronation groove is extracted and be delivered to boronation groove pump box out boronation groove work nest; In described boronation groove, be provided with boronation groove internal-quirk, described boronation groove internal-quirk lower end is communicated with quirk, and boronation groove internal-quirk upper end open is over against the bottom of boronation groove work nest; Boronation groove work nest rear in described boronation groove is provided with the air-blowing of boronation groove, and the air-blowing of described boronation groove is for blowing the boronation liquid be attached on Steel Wire Surface off;
In described soap tank, be provided with the soap tank work nest, described steel wire passes from soap tank work nest top; The soap tank arranged outside has the soap tank pump box, the pump mouth of described soap tank pump box is communicated with soap tank inside by the soap tank drinking-water pipe, the water outlet of soap tank pump box is communicated in the soap tank work nest by the soap tank water inlet pipe, and the saponification liquor in soap tank is extracted and be delivered to the soap tank pump box out the soap tank work nest; In described soap tank, be provided with the soap tank internal-quirk, described soap tank internal-quirk lower end is communicated with quirk, and soap tank internal-quirk upper end open is over against the bottom of soap tank work nest; Soap tank work nest rear in described soap tank is provided with the soap tank air-blowing, and described soap tank air-blowing is for blowing the saponification liquor be attached on Steel Wire Surface off.
As a further improvement on the present invention, described quirk is comprised of quirk under quirk and soap tank under quirk, boronation groove under hot water tank, quirk one end sealing under described hot water tank, under hot water tank, the quirk the other end is connected and communicates with quirk one end under the boronation groove, under described boronation groove, the quirk the other end is connected and communicates with quirk one end under soap tank, and under soap tank, the quirk the other end is installed with burner by burner block.
As a further improvement on the present invention, under described hot water tank, quirk is positioned at the place, mid-way on the hot water tank width, and under hot water tank, quirk is to be formed to the hot water tank sunken inside by the hot water tank bottom; Under described boronation groove, quirk is positioned at the place, mid-way on boronation well width direction, and under the boronation groove, quirk is to be formed to boronation groove sunken inside by the boronation trench bottom; Under described soap tank, quirk is positioned at the place, mid-way on the soap tank width, and under soap tank, quirk is to be formed to the soap tank sunken inside by the soap tank bottom.
As a further improvement on the present invention, under described hot water tank, an end of quirk sealing is positioned at the forward position, centre on the hot water tank length direction.
As a further improvement on the present invention, under described hot water tank, between quirk, be connected by the expansion shrouding under quirk and boronation groove, described expansion shrouding two ends are fastened on respectively on hot water tank, boronation groove, in the middle of the expansion shrouding, bending is V-shaped, load lagging material in the expansion shrouding, in described lagging material, leave and make the passage that under hot water tank, under quirk and boronation groove, quirk can be communicated with; Under described boronation groove, between quirk, be also to adopt identical mode of connection to connect by the expansion shrouding under quirk and soap tank.
As a further improvement on the present invention, on described hot water tank, be fitted be used to preventing the hot water tank cover plate of heat loss, on described boronation groove, be fitted be used to preventing the boronation groove cover plate of heat loss, on described soap tank, be fitted be used to preventing the soap tank cover plate of heat loss.
As a further improvement on the present invention, between the boronation groove work nest in described boronation groove and the air-blowing of boronation groove, be provided with boronation groove holder line grinding stone; Soap tank work nest the place ahead in described soap tank is provided with the soap tank Wirewinding roller; Between soap tank work nest in described soap tank and soap tank air-blowing, be provided with soap tank holder line grinding stone.
As a further improvement on the present invention, described hot water tank internal-quirk upper end open place is provided with slide rail, the hot water tank internal-quirk regulating gate of the removable push-and-pull of assembling in described slide rail; Described boronation groove internal-quirk upper end open place is provided with slide rail, the boronation groove internal-quirk regulating gate of the removable push-and-pull of assembling in described slide rail; Described soap tank internal-quirk upper end open place is provided with slide rail, the soap tank internal-quirk regulating gate of the removable push-and-pull of assembling in described slide rail.
By the push-and-pull regulating gate, can regulate the size of hot water tank internal-quirk upper end open, thereby control the hot water wash temperature.
As a further improvement on the present invention, described soap tank is provided with thermocouple hole, thermocouple mounting hole is in-built is useful on the thermopair that detects temperature in quirk, and controls in real time the motorized valve system before burner by this temperature signal, realizes the automatic control of temperature in quirk.
Compared with prior art, advantage is in the present invention:(1) structure of the present invention is ingenious, reasonable, by below hot water tank, boronation groove and soap tank, quirk being set, and adopts burner directly to aim at the quirk heating flame, comes heating water, boronation liquid and saponification liquor by the high temp fire cigarette, energy-saving and environmental protection and saving place.(2) design of the flame path structure in the present invention is ingenious, and three faces around quirk are bottoms of each groove, and it is very high that the temperature of fiery cigarette can be burnt, thereby heat effect is also high.
The accompanying drawing explanation
Fig. 1 is the structural front view of the embodiment of the present invention.
Fig. 2 is the structure vertical view of the embodiment of the present invention.
Fig. 3 is that A-A in Fig. 1 is to sectional view.
Fig. 4 is the B section amplification view in Fig. 2.
Description of reference numerals: 1-steel wire, the 2-hot water tank, 2.1-hot water tank work nest, 2.2-hot water tank water inlet pipe, 2.3-hot water tank internal-quirk regulating gate, 2.4-hot water tank cover plate, 2.5-hot water tank air-blowing, 2.6-hot water tank drinking-water pipe, 2.7-hot water tank pump box, 2.8-hot water tank internal-quirk, 2.9-quirk under hot water tank, 3-boronation groove, 3.1-boronation groove work nest, 3.2-boronation groove water inlet pipe, 3.3-boronation groove internal-quirk regulating gate, 3.4-boronation groove cover plate, 3.5-boronation groove holder line grinding stone, 3.6-boronation groove air-blowing, 3.7-boronation groove drinking-water pipe, 3.8-boronation groove pump box, 3.9-boronation groove internal-quirk, 3.10-quirk under the boronation groove, the 4-soap tank, 4.1-soap tank Wirewinding roller, 4.2-soap tank work nest, 4.3-soap tank water inlet pipe, 4.4-soap tank internal-quirk regulating gate, 4.5-soap tank cover plate, 4.6-soap tank holder line grinding stone, 4.7-soap tank air-blowing, 4.8-soap tank drinking-water pipe, 4.9-soap tank pump box, 4.10-soap tank internal-quirk, 4.11-quirk under soap tank, the 5-burner, the 6-burner block, the 7-quirk, the 8-lagging material, the 9-thermocouple hole, 10-expansion shrouding.
Embodiment
The invention will be further described below in conjunction with concrete drawings and Examples.
As shown in the figure: the steel wire gas heating hot water wash in embodiment, boronation, saponification integral type unit is mainly by hot water tank 2, hot water tank work nest 2.1, hot water tank water inlet pipe 2.2, hot water tank internal-quirk regulating gate 2.3, hot water tank cover plate 2.4, hot water tank air-blowing 2.5, hot water tank drinking-water pipe 2.6, hot water tank pump box 2.7, hot water tank internal-quirk 2.8, under hot water tank, quirk 2.9, boronation groove 3, boronation groove work nest 3.1, boronation groove water inlet pipe 3.2, boronation groove internal-quirk regulating gate 3.3, boronation groove cover plate 3.4, boronation groove holder line grinding stone 3.5, boronation groove air-blowing 3.6, boronation groove drinking-water pipe 3.7, boronation groove pump box 3.8, boronation groove internal-quirk 3.9, under the boronation groove, quirk 3.10, soap tank 4, soap tank Wirewinding roller 4.1, soap tank work nest 4.2, soap tank water inlet pipe 4.3, soap tank internal-quirk regulating gate 4.4, soap tank cover plate 4.5, soap tank holder line grinding stone 4.6, soap tank air-blowing 4.7, soap tank drinking-water pipe 4.8, soap tank pump box 4.9, soap tank internal-quirk 4.10, under soap tank, quirk 4.11, burner 5, burner block 6, quirk 7, lagging material 8, expansion shrouding 10 component such as grade form.
As Fig. 1 ~ shown in Figure 4, described hot water tank 2, boronation groove 3 and soap tank 4 arrange in turn along steel wire 1 direction of routing, and steel wire 1 penetrates from hot water tank 2 front ends, after hot water tank 2, boronation groove 3, soap tank 4, passes from soap tank 4 rear ends successively; The below of described hot water tank 2, boronation groove 3 and soap tank 4 is provided with the quirk 7 of arranging along their length directions, trench bottom and lagging material 8 that described quirk 7 surroundings are each grooves, described quirk 7 is positioned at an end sealing of hot water tank 2 belows, and the end that described quirk 7 is positioned at soap tank 4 belows is equipped with burner 5 by burner block 6.
As shown in Figure 1 and Figure 2, described hot water tank work nest 2.1 is arranged in hot water tank 2, and described steel wire 1 passes from hot water tank work nest 2.1 tops; Described hot water tank pump box 2.7 is arranged on hot water tank 2 outsides, the pump mouth of hot water tank pump box 2.7 is communicated with hot water tank 2 inside by hot water tank drinking-water pipe 2.6, the water outlet of hot water tank pump box 2.7 is communicated in hot water tank work nest 2.1 by hot water tank water inlet pipe 2.2, and the water in hot water tank 2 is extracted and be delivered to hot water tank pump box 2.7 out hot water tank work nest 2.1; In described hot water tank 2, be provided with hot water tank internal-quirk 2.8, described hot water tank internal-quirk 2.8 lower ends are communicated with quirk 7, and hot water tank internal-quirk 2.8 upper end open are over against the bottom of hot water tank work nest 2.1; Hot water tank work nest 2.1 rears in described hot water tank 2 are provided with hot water tank air-blowing 2.5, and described hot water tank air-blowing 2.5 is attached to the lip-deep water of steel wire 1 be used to blowing off.
As shown in Figure 1 and Figure 2, described boronation groove work nest 3.1 is arranged in boronation groove 3, and described steel wire 1 passes from boronation groove work nest 3.1 tops; Described boronation groove pump box 3.8 is arranged on boronation groove 3 outsides, the pump mouth of boronation groove pump box 3.8 is communicated with boronation groove 3 inside by boronation groove drinking-water pipe 3.7, the water outlet of boronation groove pump box 3.8 is communicated in boronation groove work nest 3.1 by boronation groove water inlet pipe 3.2, and the boronation liquid in boronation groove 3 is extracted and be delivered to boronation groove pump box 3.8 out boronation groove work nest 3.1; In described boronation groove 3, be provided with boronation groove internal-quirk 3.9, described boronation groove internal-quirk 3.9 lower ends are communicated with quirk 7, and boronation groove internal-quirk 3.9 upper end open are over against the bottom of boronation groove work nest 3.1; Boronation groove work nest 3.1 rears in described boronation groove 3 are provided with boronation groove air-blowing 3.6, and described boronation groove air-blowing 3.6 is attached to the lip-deep boronation liquid of steel wire 1 be used to blowing off.
As shown in Figure 1 and Figure 2, described soap tank work nest 4.2 is arranged in soap tank 4, and described steel wire 1 passes from soap tank work nest 4.2 tops; Described soap tank pump box 4.9 is arranged on soap tank 4 outsides, the pump mouth of soap tank pump box 4.9 is communicated with soap tank 4 inside by soap tank drinking-water pipe 4.8, the water outlet of soap tank pump box 4.9 is communicated in soap tank work nest 4.2 by soap tank water inlet pipe 4.3, and the saponification liquor in soap tank 4 is extracted and be delivered to soap tank pump box 4.9 out soap tank work nest 4.2; In described soap tank 4, be provided with soap tank internal-quirk 4.10, described soap tank internal-quirk 4.10 lower ends are communicated with quirk 7, and soap tank internal-quirk 4.10 upper end open are over against the bottom of soap tank work nest 4.2; Soap tank work nest 4.2 rears in described soap tank 4 are provided with soap tank air-blowing 4.7, and described soap tank air-blowing 4.7 is attached to the lip-deep saponification liquor of steel wire 1 be used to blowing off.
As shown in Figure 1 and Figure 2, in the present invention, described quirk 7 is comprised of quirk 4.11 under quirk 3.10 and soap tank under quirk under hot water tank 2.9, boronation groove, quirk 2.9 1 end sealings under described hot water tank, under hot water tank, quirk 2.9 the other ends are connected and communicate with quirk 3.10 one ends under the boronation groove, under described boronation groove, quirk 3.10 the other ends are connected and communicate with quirk 4.11 one ends under soap tank, and under soap tank, quirk 4.11 the other ends are installed with burner 5 by burner block 6.
As shown in Figure 1, Figure 3, under described hot water tank, quirk 2.9 is positioned at the place, mid-way on hot water tank 2 widths, and under hot water tank, quirk 2.9 is to be formed to hot water tank 2 sunken insides by hot water tank 2 bottoms; Under described boronation groove, quirk 3.10 is positioned at the place, mid-way on boronation groove 3 widths, and under the boronation groove, quirk 3.10 is to be formed to boronation groove 3 sunken insides by boronation groove 3 bottoms; Under described soap tank, quirk 4.11 is positioned at the place, mid-way on soap tank 4 widths, and under soap tank, quirk 4.11 is to be formed to soap tank 4 sunken insides by soap tank 4 bottoms.Three faces around quirk 7 are bottoms of each groove like this, and due to liquid all being housed in each groove, it is very high that the temperature of fiery cigarette can be burnt, thereby thermo-efficiency is very high.In addition, under described hot water tank, an end of quirk 2.9 sealings is positioned at the forward position, centre on hot water tank 2 length directions.Can further improve heating efficiency like this.
In actual use, inevitably there is the phenomenon of expanding with heat and contract with cold in each parts, hot water tank 2, gap between boronation groove 3 and soap tank 4 can change, for preventing hot water tank 2, connection between boronation groove 3 and soap tank 4 goes wrong owing to expanding with heat and contract with cold, the present invention has adopted syndeton shown in Figure 4: under quirk 2.9 and boronation groove, by expansion shrouding 10, be connected between quirk 3.10 under described hot water tank, described expansion shrouding 10 two ends are fastened on respectively hot water tank 2, on boronation groove 3, in the middle of expansion shrouding 10, bending is V-shaped, the interior filling lagging material 8 of expansion shrouding 10, in described lagging material 8, leave and make the passage that under hot water tank, under quirk 2.9 and boronation groove, quirk 3.10 can be communicated with.Under described boronation groove, between quirk 4.11, be also to adopt identical mode of connection to connect by expansion shrouding 10 under quirk 3.10 and soap tank, repeat no more so locate.
As shown in Figure 1, Figure 3, in order to improve heating efficiency, on described hot water tank 2, be fitted be used to preventing the hot water tank cover plate 2.4 of heat loss, on described boronation groove 3, be fitted be used to preventing the boronation groove cover plate 3.4 of heat loss, on described soap tank 4, be fitted be used to preventing the soap tank cover plate 4.5 of heat loss.
As shown in Figure 1, vibrations, jumping phenomena in hot water wash, boronation and saponification process, occur in order to prevent steel wire 1, be provided with boronation groove holder line grinding stone 3.5 between the boronation groove work nest 3.1 in described boronation groove 3 and boronation groove air-blowing 3.6; Soap tank work nest 4.2 the place aheads in described soap tank 4 are provided with soap tank Wirewinding roller 4.1; Between soap tank work nest 4.2 in described soap tank 4 and soap tank air-blowing 4.7, be provided with soap tank holder line grinding stone 4.6.Steel wire 1 is steadily walked, improve the quality of the finished product.
As shown in Figure 1, for can flexible hot water, the Heating temperature of boronation liquid and saponification liquor, described hot water tank internal-quirk 2.8 upper end open places are provided with slide rail, the hot water tank internal-quirk regulating gate 2.3 of the removable push-and-pull of assembling in described slide rail; Described boronation groove internal-quirk 3.9 upper end open places are provided with slide rail, the boronation groove internal-quirk regulating gate 3.3 of the removable push-and-pull of assembling in described slide rail; Described soap tank internal-quirk 4.10 upper end open places are provided with slide rail, the soap tank internal-quirk regulating gate 4.4 of the removable push-and-pull of assembling in described slide rail.
As shown in Figure 1, in order further accurately to control temperature, described soap tank 4 is provided with thermocouple hole 9, the in-built thermopair that detects quirk 7 interior temperature that is useful on of thermocouple mounting hole,, and control in real time the front motorized valve system of burner 5 by this temperature signal, realize the automatic control of quirk 7 interior temperature.
Claims (8)
1. steel wire gas heating hot water wash, boronation, saponification integral type unit, comprise the hot water tank (2), boronation groove (3) and the soap tank (4) that along steel wire (1) direction of routing, arrange in turn, steel wire (1) penetrates from hot water tank (2) front end, after hot water tank (2), boronation groove (3), soap tank (4), passes from soap tank (4) rear end successively; It is characterized in that: the below of described hot water tank (2), boronation groove (3) and soap tank (4) is provided with the quirk (7) of arranging along their length directions, described quirk (7) surrounding is trench bottom and the lagging material (8) of each groove, described quirk (7) is positioned at an end sealing of hot water tank (2) below, and the end that described quirk (7) is positioned at soap tank (4) below is equipped with burner (5) by burner block (6);
In described hot water tank (2), be provided with hot water tank work nest (2.1), described steel wire (1) passes from hot water tank work nest (2.1) top; Hot water tank (2) arranged outside has hot water tank pump box (2.7), the pump mouth of described hot water tank pump box (2.7) is communicated with hot water tank (2) inside by hot water tank drinking-water pipe (2.6), the water outlet of hot water tank pump box (2.7) is communicated in hot water tank work nest (2.1) by hot water tank water inlet pipe (2.2), and the water in hot water tank (2) is extracted and be delivered to hot water tank pump box (2.7) out hot water tank work nest (2.1); In described hot water tank (2), be provided with hot water tank internal-quirk (2.8), described hot water tank internal-quirk (2.8) lower end is communicated with quirk (7), and hot water tank internal-quirk (2.8) upper end open is over against the bottom of hot water tank work nest (2.1); Hot water tank work nest (2.1) rear in described hot water tank (2) is provided with hot water tank air-blowing (2.5), and described hot water tank air-blowing (2.5) is attached to the lip-deep water of steel wire (1) be used to blowing off;
In described boronation groove (3), be provided with boronation groove work nest (3.1), described steel wire (1) passes from boronation groove work nest (3.1) top; Boronation groove (3) arranged outside has boronation groove pump box (3.8), the pump mouth of described boronation groove pump box (3.8) is communicated with boronation groove (3) inside by boronation groove drinking-water pipe (3.7), the water outlet of boronation groove pump box (3.8) is communicated in boronation groove work nest (3.1) by boronation groove water inlet pipe (3.2), and the boronation liquid in boronation groove (3) is extracted and be delivered to boronation groove pump box (3.8) out boronation groove work nest (3.1); In described boronation groove (3), be provided with boronation groove internal-quirk (3.9), described boronation groove internal-quirk (3.9) lower end is communicated with quirk (7), and boronation groove internal-quirk (3.9) upper end open is over against the bottom of boronation groove work nest (3.1); Boronation groove work nest (3.1) rear in described boronation groove (3) is provided with boronation groove air-blowing (3.6), and described boronation groove air-blowing (3.6) is attached to the lip-deep boronation liquid of steel wire (1) be used to blowing off;
In described soap tank (4), be provided with soap tank work nest (4.2), described steel wire (1) passes from soap tank work nest (4.2) top; Soap tank (4) arranged outside has soap tank pump box (4.9), the pump mouth of described soap tank pump box (4.9) is communicated with soap tank (4) inside by soap tank drinking-water pipe (4.8), the water outlet of soap tank pump box (4.9) is communicated in soap tank work nest (4.2) by soap tank water inlet pipe (4.3), and the saponification liquor in soap tank (4) is extracted and be delivered to soap tank pump box (4.9) out soap tank work nest (4.2); In described soap tank (4), be provided with soap tank internal-quirk (4.10), described soap tank internal-quirk (4.10) lower end is communicated with quirk (7), and soap tank internal-quirk (4.10) upper end open is over against the bottom of soap tank work nest (4.2); Soap tank work nest (4.2) rear in described soap tank (4) is provided with soap tank air-blowing (4.7), and described soap tank air-blowing (4.7) is attached to the lip-deep saponification liquor of steel wire (1) be used to blowing off.
2. steel wire gas heating hot water wash as claimed in claim 1, boronation, saponification integral type unit, it is characterized in that: described quirk (7) is by quirk under hot water tank (2.9), under quirk under the boronation groove (3.10) and soap tank, quirk (4.11) forms, quirk (2.9) one end sealings under described hot water tank, quirk under hot water tank (2.9) the other end is connected and communicates with quirk (3.10) one ends under the boronation groove, under described boronation groove, quirk (3.10) the other end is connected and communicates with quirk (4.11) one ends under soap tank, quirk under soap tank (4.11) the other end is installed with burner (5) by burner block (6).
3. steel wire gas heating hot water wash as claimed in claim 2, boronation, saponification integral type unit, it is characterized in that: quirk under described hot water tank (2.9) is positioned at the place, mid-way on hot water tank (2) width, and quirk under hot water tank (2.9) is to be formed to hot water tank (2) sunken inside by hot water tank (2) bottom; Under described boronation groove, quirk (3.10) is positioned at the place, mid-way on boronation groove (3) width, and quirk under the boronation groove (3.10) is to be formed to boronation groove (3) sunken inside by boronation groove (3) bottom; Quirk under described soap tank (4.11) is positioned at the place, mid-way on soap tank (4) width, and quirk under soap tank (4.11) is to be formed to soap tank (4) sunken inside by soap tank (4) bottom.
4. steel wire gas heating hot water wash as claimed in claim 2, boronation, saponification integral type unit, it is characterized in that: between quirk (3.10), be connected by expansion shrouding (10) under quirk under described hot water tank (2.9) and boronation groove, described expansion shrouding (10) two ends are fastened on respectively hot water tank (2), on boronation groove (3), in the middle of expansion shrouding (10), bending is V-shaped, in expansion shrouding (10), load lagging material (8), in described lagging material (8), leave and make the passage that under quirk under hot water tank (2.9) and boronation groove, quirk (3.10) can be communicated with, under described boronation groove, between quirk (4.11), be also to adopt identical mode of connection to connect by expansion shrouding (10) under quirk (3.10) and soap tank.
5. steel wire gas heating hot water wash as claimed in claim 1, boronation, saponification integral type unit, it is characterized in that: on described hot water tank (2), be fitted be used to preventing the hot water tank cover plate (2.4) of heat loss, on described boronation groove (3), be fitted be used to preventing the boronation groove cover plate (3.4) of heat loss, on described soap tank (4), be fitted be used to preventing the soap tank cover plate (4.5) of heat loss.
6. steel wire gas heating hot water wash as claimed in claim 1, boronation, saponification integral type unit, is characterized in that: be provided with boronation groove holder line grinding stone (3.5) between the boronation groove work nest (3.1) in described boronation groove (3) and boronation groove air-blowing (3.6); Soap tank work nest (4.2) the place ahead in described soap tank (4) is provided with soap tank Wirewinding roller (4.1); Between soap tank work nest (4.2) in described soap tank (4) and soap tank air-blowing (4.7), be provided with soap tank holder line grinding stone (4.6).
7. steel wire gas heating hot water wash as claimed in claim 1, boronation, saponification integral type unit, it is characterized in that: described hot water tank internal-quirk (2.8) upper end open place is provided with slide rail, the hot water tank internal-quirk regulating gate (2.3) of the removable push-and-pull of assembling in described slide rail; Described boronation groove internal-quirk (3.9) upper end open place is provided with slide rail, the boronation groove internal-quirk regulating gate (3.3) of the removable push-and-pull of assembling in described slide rail; Described soap tank internal-quirk (4.10) upper end open place is provided with slide rail, the soap tank internal-quirk regulating gate (4.4) of the removable push-and-pull of assembling in described slide rail.
8. steel wire gas heating hot water wash as claimed in claim 1, boronation, saponification integral type unit, it is characterized in that: described soap tank (4) is provided with thermocouple hole (9), the in-built thermopair that detects the interior temperature of quirk (7) that is useful on of thermocouple mounting hole, and control in real time the front motorized valve system of burner (5) by this temperature signal, realize the automatic control of the interior temperature of quirk (7).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210292539XA CN102766864B (en) | 2012-08-16 | 2012-08-16 | Gas heating, hot water washing, boronizing and saponification integrated unit for steel wires |
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|---|---|---|---|
| CN201210292539XA CN102766864B (en) | 2012-08-16 | 2012-08-16 | Gas heating, hot water washing, boronizing and saponification integrated unit for steel wires |
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| CN102766864A CN102766864A (en) | 2012-11-07 |
| CN102766864B true CN102766864B (en) | 2013-11-27 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103184448B (en) * | 2013-03-12 | 2015-05-20 | 无锡常欣科技股份有限公司 | Metal wire double boron coating tank |
| CN103184449B (en) * | 2013-03-12 | 2015-05-20 | 无锡常欣科技股份有限公司 | Metal wire single boron coating tank |
| CN110433551A (en) * | 2019-08-30 | 2019-11-12 | 河南恒星钢缆股份有限公司 | Novel Boraxing unit |
| CN111101126A (en) * | 2020-01-17 | 2020-05-05 | 桐庐蓝剑机械制造有限公司 | Environment-friendly leather coating machine |
Citations (1)
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|---|---|---|---|---|
| JPH09143754A (en) * | 1995-11-27 | 1997-06-03 | Chemicoat & Co Ltd | Method for heating liquid chemical tank in metal surface treating device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS6041706B2 (en) * | 1982-03-30 | 1985-09-18 | 新日本製鐵株式会社 | Continuous coloring method for stainless steel strip |
| JPS61106776A (en) * | 1984-10-29 | 1986-05-24 | Kawasaki Steel Corp | Chemical conversion liquid heating device in metallic strip continuous painting equipment |
| CN100450656C (en) * | 2007-01-17 | 2009-01-14 | 江西新华金属制品有限责任公司 | Prestressed aluminium coated steel wire |
| CN202290811U (en) * | 2011-10-26 | 2012-07-04 | 江苏赛福天钢索股份有限公司 | System for processing surface of steel wire |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH09143754A (en) * | 1995-11-27 | 1997-06-03 | Chemicoat & Co Ltd | Method for heating liquid chemical tank in metal surface treating device |
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