CN102766864A - Gas heating, hot water washing, boronizing and saponification integrated unit for steel wires - Google Patents

Gas heating, hot water washing, boronizing and saponification integrated unit for steel wires Download PDF

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Publication number
CN102766864A
CN102766864A CN201210292539XA CN201210292539A CN102766864A CN 102766864 A CN102766864 A CN 102766864A CN 201210292539X A CN201210292539X A CN 201210292539XA CN 201210292539 A CN201210292539 A CN 201210292539A CN 102766864 A CN102766864 A CN 102766864A
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China
Prior art keywords
hot water
quirk
tank
water tank
boronation
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CN201210292539XA
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CN102766864B (en
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胡建平
许宗德
闫茂林
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WUXI XINKE METALLURGICAL EQUIPMENT CO Ltd
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WUXI XINKE METALLURGICAL EQUIPMENT CO Ltd
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Abstract

The invention relates to a gas heating, hot water washing, boronizing and saponification integrated unit for steel wires. The unit comprises a hot water tank, a boronizing tank and a saponification tank which are sequentially arranged along the wiring direction of the steel wires. The steel wires are penetrated through from the front end of the hot water tank, sequentially pass the hot water tank, the boronizing tank and the saponification tank, and then are penetrated out from the back end of the saponification tank. The unit is characterized in that a flame path is arranged under the hot water tank, the boronizing tank and the saponification tank along length directions, bottoms of tanks and heat insulating materials are arranged around the flame path, one end arranged under the hot water tank of the flame path is closed, and the other end arranged under the saponification tank of the flame path is provided with a burner through burner blocks. The unit is skillful and reasonable in structure, the flame path is arranged under the hot water tank, the boronizing tank and the saponification tank, the burner is adopted to directly align to and heat the flame path, water, boronizing liquid and saponification liquid are heated through high temperature flames, and the unit is energy-saving, environment-friendly and field saving.

Description

The washing of steel wire combustion gas heat hot, boronation, saponification integral type unit
Technical field
The invention belongs to Steel Wire Heat Treatment-surface processing equipment technical field, specifically relate to the washing of a kind of steel wire combustion gas heat hot, boronation, saponification integral type unit.
Background technology
In the prior art,, need heat-treat and surface treatment steel wire usually in order to improve the over-all properties of steel wire.In general, steel wire will be through operations such as bakingout process, pickling, phosphatization, hot water wash, boronation, saponification, oven dry when producing, and each link all has bigger influence to the drawing property of steel wire.
In the operations such as hot water wash, boronation and saponification of Production for Steel Wire, boronation liquid in the hot water in the hot water tank, the boronation groove and the saponification liquor in the soap tank all need be heated to suitable temperature (generally being 80 ~ 90 ℃).Domestic at present, international like product majority is Electric heating or steam heating mode; Their shortcoming is distinguished as follows: (1), employing Electric heating, and energy consumption is high especially, and heat utilization efficiency is low; And the climate temperature in winter and summer is different; The Heating temperature that hot water tank, boronation groove and soap tank need is also inequality, and therefore electric heater unit can occur is in abnormal operating state when summer, causes reduce the work-ing life of heating unit.(2), adopt the steam heating mode; Heat release when the heat of keeping hot water, boronation liquid and saponification liquor temperature mainly comes from high-temperature steam and transfers liquid state to by gaseous state; Very big to the requirement of steam like this; Cost is very high, and the hot water emission after the high-temperature steam conversion falls the waste that has also caused the energy.In addition, the steam heating mode needs the auxiliary construction boiler, and the facility of place and relevant delivering vapor is provided, and it is big to take up space, and causes wastage of material and artificial waste.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art; The washing of a kind of steel wire combustion gas heat hot, boronation, saponification integral type unit are provided; Its structure is ingenious, reasonable, through below hot water tank, boronation groove and soap tank, quirk being set, and adopts burner directly to aim at the quirk heating flame; Add hot water, boronation liquid and saponification liquor through high temperature fire cigarette, energy-saving and environmental protection and saving place.
According to technical scheme provided by the invention: the washing of steel wire combustion gas heat hot, boronation, saponification integral type unit; Comprise the hot water tank, boronation groove and the soap tank that are provided with in order along the steel wire direction of routing; Steel wire penetrates from the hot water tank front end, successively through passing from the soap tank rear end behind hot water tank, boronation groove, the soap tank; It is characterized in that: the below of said hot water tank, boronation groove and soap tank is provided with the quirk of arranging along their length directions; Around the said quirk is the trench bottom and the lagging material of each groove; Said quirk is positioned at the end sealing of hot water tank below, and the end that said quirk is positioned at the soap tank below is equipped with burner through burner block;
Be provided with the hot water tank work nest in the said hot water tank, said steel wire passes from hot water tank work nest top; The hot water tank arranged outside has the hot water tank pump box; It is inner that the pump mouth of said hot water tank pump box is communicated with hot water tank through the hot water tank drinking-water pipe; The water outlet of hot water tank pump box is communicated in the hot water tank work nest through the hot water tank water inlet pipe, and the water in the hot water tank is extracted and be delivered to the hot water tank pump box out the hot water tank work nest; Be provided with the hot water tank internal-quirk in the said hot water tank, said hot water tank internal-quirk lower end is communicated with quirk, and hot water tank internal-quirk open upper end is over against the bottom of hot water tank work nest; Hot water tank work nest rear in the said hot water tank is provided with the hot water tank air-blowing, and said hot water tank air-blowing is used to blow off the water attached on the Steel Wire Surface;
Be provided with boronation groove work nest in the said boronation groove, said steel wire passes from boronation groove work nest top; Boronation groove arranged outside has boronation groove pump box; It is inner that the pump mouth of said boronation groove pump box is communicated with the boronation groove through boronation groove drinking-water pipe; The water outlet of boronation groove pump box is communicated in the boronation groove work nest through boronation groove water inlet pipe, and the boronation liquid in the boronation groove is extracted and be delivered to boronation groove pump box out boronation groove work nest; Be provided with boronation groove internal-quirk in the said boronation groove, said boronation groove internal-quirk lower end is communicated with quirk, and boronation groove internal-quirk open upper end is over against the bottom of boronation groove work nest; Boronation groove work nest rear in the said boronation groove is provided with the air-blowing of boronation groove, and the air-blowing of said boronation groove is used to blow off the boronation liquid attached on the Steel Wire Surface;
Be provided with the soap tank work nest in the said soap tank, said steel wire passes from soap tank work nest top; The soap tank arranged outside has the soap tank pump box; It is inner that the pump mouth of said soap tank pump box is communicated with soap tank through the soap tank drinking-water pipe; The water outlet of soap tank pump box is communicated in the soap tank work nest through the soap tank water inlet pipe, and the saponification liquor in the soap tank is extracted and be delivered to the soap tank pump box out the soap tank work nest; Be provided with the soap tank internal-quirk in the said soap tank, said soap tank internal-quirk lower end is communicated with quirk, and soap tank internal-quirk open upper end is over against the bottom of soap tank work nest; Soap tank work nest rear in the said soap tank is provided with the soap tank air-blowing, and said soap tank air-blowing is used to blow off the saponification liquor attached on the Steel Wire Surface.
As further improvement of the present invention; Said quirk is made up of quirk under quirk and the soap tank under quirk, the boronation groove under the hot water tank; Quirk one end sealing under the said hot water tank; Under the hot water tank under the quirk the other end and the boronation groove quirk one end be connected and communicate, under the said boronation groove under the quirk the other end and the soap tank quirk one end be connected and communicate, the quirk the other end is installed with burner through burner block under the soap tank.
As further improvement of the present invention, quirk is positioned at the midway on the hot water tank width under the said hot water tank, and quirk is to be formed to the hot water tank sunken inside by the hot water tank bottom under the hot water tank; Quirk is positioned at the midway on the boronation well width direction under the said boronation groove, and quirk is to be formed to boronation groove sunken inside by the boronation trench bottom under the boronation groove; Quirk is positioned at the midway on the soap tank width under the said soap tank, and quirk is to be formed to the soap tank sunken inside by the soap tank bottom under the soap tank.
As further improvement of the present invention, an end of quirk sealing is positioned at the forward position, centre on the hot water tank length direction under the said hot water tank.
As further improvement of the present invention; Be connected through the expansion shrouding between the quirk under quirk and the boronation groove under the said hot water tank; Said expansion shrouding two ends are fastened on respectively on hot water tank, the boronation groove; Bending is V-shaped in the middle of the expansion shrouding, loads lagging material in the expansion shrouding, leaves in the said lagging material to make the passage that quirk can be communicated with under the quirk and boronation groove under the hot water tank; Also be to adopt identical mode of connection to connect between the quirk under quirk and the soap tank under the said boronation groove through the expansion shrouding.
As further improvement of the present invention; Be fitted with the hot water tank cover plate that is used to prevent the heat loss on the said hot water tank; Be fitted with the boronation groove cover plate that is used to prevent the heat loss on the said boronation groove, be fitted with the soap tank cover plate that is used to prevent the heat loss on the said soap tank.
As further improvement of the present invention, be provided with boronation groove holder line grinding stone between boronation groove work nest in the said boronation groove and the air-blowing of boronation groove; Soap tank work nest the place ahead in the said soap tank is provided with the soap tank Wirewinding roller; Be provided with soap tank holder line grinding stone between soap tank work nest in the said soap tank and the soap tank air-blowing.
As further improvement of the present invention, said hot water tank internal-quirk open upper end place is provided with slide rail, the hot water tank internal-quirk regulating gate of the removable push-and-pull of assembling in the said slide rail; Said boronation groove internal-quirk open upper end place is provided with slide rail, the boronation groove internal-quirk regulating gate of the removable push-and-pull of assembling in the said slide rail; Said soap tank internal-quirk open upper end place is provided with slide rail, the soap tank internal-quirk regulating gate of the removable push-and-pull of assembling in the said slide rail.
Can regulate the size of hot water tank internal-quirk open upper end through the push-and-pull regulating gate, thereby control the hot water wash temperature.
As further improvement of the present invention; Said soap tank is provided with thermocouple hole; The thermopair that is used to detect temperature in the quirk is housed in the thermopair open hole, and controls the motorized valve system before the burner in real time, realize temperature auto control in the quirk by this temperature signal.
The present invention compared with prior art, advantage is:(1) structure of the present invention is ingenious, reasonable, through below hot water tank, boronation groove and soap tank, quirk being set, and adopts burner directly to aim at the quirk heating flame, adds hot water, boronation liquid and saponification liquor through high temperature fire cigarette, energy-saving and environmental protection and practice thrift the place.(2) the quirk structure design among the present invention is ingenious, and three faces around the quirk are bottoms of each groove, and it is very high that the temperature of fiery cigarette can be burnt, thereby heat effect is also high.
Description of drawings
Fig. 1 is the structural front view of the embodiment of the invention.
Fig. 2 is the structure vertical view of the embodiment of the invention.
Fig. 3 is that A-A among Fig. 1 is to sectional view.
Fig. 4 is the B portion amplification view among Fig. 2.
Description of reference numerals: 1-steel wire; The 2-hot water tank; 2.1-hot water tank work nest; 2.2-hot water tank water inlet pipe; 2.3-hot water tank internal-quirk regulating gate; 2.4-hot water tank cover plate; 2.5-hot water tank air-blowing; 2.6-hot water tank drinking-water pipe; 2.7-hot water tank pump box; 2.8-hot water tank internal-quirk; 2.9-quirk under the hot water tank; 3-boronation groove; 3.1-boronation groove work nest; 3.2-boronation groove water inlet pipe; 3.3-boronation groove internal-quirk regulating gate; 3.4-boronation groove cover plate; 3.5-boronation groove holder line grinding stone; 3.6-boronation groove air-blowing; 3.7-boronation groove drinking-water pipe; 3.8-boronation groove pump box; 3.9-boronation groove internal-quirk; 3.10-quirk under the boronation groove; The 4-soap tank; 4.1-soap tank Wirewinding roller; 4.2-soap tank work nest; 4.3-soap tank water inlet pipe; 4.4-soap tank internal-quirk regulating gate; 4.5-soap tank cover plate; 4.6-soap tank holder line grinding stone; 4.7-soap tank air-blowing; 4.8-soap tank drinking-water pipe; 4.9-soap tank pump box; 4.10-soap tank internal-quirk; 4.11-quirk under the soap tank; The 5-burner; The 6-burner block; The 7-quirk; The 8-lagging material; The 9-thermocouple hole; 10-expansion shrouding.
Embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
As shown in the figure: the steel wire combustion gas heat hot washing among the embodiment; Boronation; Saponification integral type unit is mainly by hot water tank 2; Hot water tank work nest 2.1; Hot water tank water inlet pipe 2.2; Hot water tank internal-quirk regulating gate 2.3; Hot water tank cover plate 2.4; Hot water tank air-blowing 2.5; Hot water tank drinking-water pipe 2.6; Hot water tank pump box 2.7; Hot water tank internal-quirk 2.8; Quirk 2.9 under the hot water tank; Boronation groove 3; Boronation groove work nest 3.1; Boronation groove water inlet pipe 3.2; Boronation groove internal-quirk regulating gate 3.3; Boronation groove cover plate 3.4; Boronation groove holder line grinding stone 3.5; Boronation groove air-blowing 3.6; Boronation groove drinking-water pipe 3.7; Boronation groove pump box 3.8; Boronation groove internal-quirk 3.9; Quirk 3.10 under the boronation groove; Soap tank 4; Soap tank Wirewinding roller 4.1; Soap tank work nest 4.2; Soap tank water inlet pipe 4.3; Soap tank internal-quirk regulating gate 4.4; Soap tank cover plate 4.5; Soap tank holder line grinding stone 4.6; Soap tank air-blowing 4.7; Soap tank drinking-water pipe 4.8; Soap tank pump box 4.9; Soap tank internal-quirk 4.10; Quirk 4.11 under the soap tank; Burner 5; Burner block 6; Quirk 7; Lagging material 8; Expansion shrouding 10 component such as grade are formed.
Like Fig. 1 ~ shown in Figure 4, said hot water tank 2, boronation groove 3 and soap tank 4 are provided with along steel wire 1 direction of routing in order, and steel wire 1 penetrates from hot water tank 2 front ends, passes from soap tank 4 rear ends through hot water tank 2, boronation groove 3, soap tank 4 backs successively; The below of said hot water tank 2, boronation groove 3 and soap tank 4 is provided with the quirk of arranging along their length directions 7; Around the said quirk 7 is the trench bottom and the lagging material 8 of each groove; Said quirk 7 is positioned at the end sealing of hot water tank 2 belows, and the end that said quirk 7 is positioned at soap tank 4 belows is equipped with burner 5 through burner block 6.
Like Fig. 1, shown in Figure 2, said hot water tank work nest 2.1 is arranged in the hot water tank 2, and said steel wire 1 passes from hot water tank work nest 2.1 tops; Said hot water tank pump box 2.7 is arranged on hot water tank 2 outsides; The pump mouth of hot water tank pump box 2.7 is communicated with hot water tank 2 inside through hot water tank drinking-water pipe 2.6; The water outlet of hot water tank pump box 2.7 is communicated in the hot water tank work nest 2.1 through hot water tank water inlet pipe 2.2, and the water in the hot water tank 2 is extracted and be delivered to hot water tank pump box 2.7 out hot water tank work nest 2.1; Be provided with hot water tank internal-quirk 2.8 in the said hot water tank 2, said hot water tank internal-quirk 2.8 lower ends are communicated with quirk 7, and hot water tank internal-quirk 2.8 open upper end are over against the bottom of hot water tank work nest 2.1; Hot water tank work nest 2.1 rears in the said hot water tank 2 are provided with hot water tank air-blowing 2.5, and said hot water tank air-blowing 2.5 is used to blow off attached to steel wire 1 lip-deep water.
Like Fig. 1, shown in Figure 2, said boronation groove work nest 3.1 is arranged in the boronation groove 3, and said steel wire 1 passes from boronation groove work nest 3.1 tops; Said boronation groove pump box 3.8 is arranged on boronation groove 3 outsides; The pump mouth of boronation groove pump box 3.8 is communicated with boronation groove 3 inside through boronation groove drinking-water pipe 3.7; The water outlet of boronation groove pump box 3.8 is communicated in the boronation groove work nest 3.1 through boronation groove water inlet pipe 3.2, and the boronation liquid in the boronation groove 3 is extracted and be delivered to boronation groove pump box 3.8 out boronation groove work nest 3.1; Be provided with boronation groove internal-quirk 3.9 in the said boronation groove 3, said boronation groove internal-quirk 3.9 lower ends are communicated with quirk 7, and boronation groove internal-quirk 3.9 open upper end are over against the bottom of boronation groove work nest 3.1; Boronation groove work nest 3.1 rears in the said boronation groove 3 are provided with boronation groove air-blowing 3.6, and said boronation groove air-blowing 3.6 is used to blow off attached to steel wire 1 lip-deep boronation liquid.
Like Fig. 1, shown in Figure 2, said soap tank work nest 4.2 is arranged in the soap tank 4, and said steel wire 1 passes from soap tank work nest 4.2 tops; Said soap tank pump box 4.9 is arranged on soap tank 4 outsides; The pump mouth of soap tank pump box 4.9 is communicated with soap tank 4 inside through soap tank drinking-water pipe 4.8; The water outlet of soap tank pump box 4.9 is communicated in the soap tank work nest 4.2 through soap tank water inlet pipe 4.3, and the saponification liquor in the soap tank 4 is extracted and be delivered to soap tank pump box 4.9 out soap tank work nest 4.2; Be provided with soap tank internal-quirk 4.10 in the said soap tank 4, said soap tank internal-quirk 4.10 lower ends are communicated with quirk 7, and soap tank internal-quirk 4.10 open upper end are over against the bottom of soap tank work nest 4.2; Soap tank work nest 4.2 rears in the said soap tank 4 are provided with soap tank air-blowing 4.7, and said soap tank air-blowing 4.7 is used to blow off attached to steel wire 1 lip-deep saponification liquor.
Like Fig. 1, shown in Figure 2; Among the present invention; Said quirk 7 is made up of quirk 4.11 under quirk 3.10 and the soap tank under quirk under the hot water tank 2.9, the boronation groove, quirk 2.9 1 ends sealing under the said hot water tank, under the hot water tank under quirk 2.9 the other ends and the boronation groove quirk 3.10 one ends be connected and communicate; Under the said boronation groove under quirk 3.10 the other ends and the soap tank quirk 4.11 one ends be connected and communicate, quirk 4.11 the other ends are installed with burner 5 through burner block 6 under the soap tank.
Like Fig. 1, shown in Figure 3, quirk 2.9 is positioned at the midway on hot water tank 2 widths under the said hot water tank, and quirk 2.9 is to be formed to hot water tank 2 sunken insides by hot water tank 2 bottoms under the hot water tank; Quirk 3.10 is positioned at the midway on boronation groove 3 widths under the said boronation groove, and quirk 3.10 is to be formed to boronation groove 3 sunken insides by boronation groove 3 bottoms under the boronation groove; Quirk 4.11 is positioned at the midway on soap tank 4 widths under the said soap tank, and quirk 4.11 is to be formed to soap tank 4 sunken insides by soap tank 4 bottoms under the soap tank.Three faces around the quirk 7 are bottoms of each groove like this, owing in each groove liquid is housed all, it is very high that the temperature of fiery cigarette can be burnt, thereby thermo-efficiency is very high.In addition, an end of quirk 2.9 sealings is positioned at the forward position, centre on hot water tank 2 length directions under the said hot water tank.Can further improve Btu utilization efficient like this.
In actual use; There is the phenomenon of expanding with heat and contract with cold inevitably in each parts; Gap between hot water tank 2, boronation groove 3 and the soap tank 4 can change; For preventing that the connection between hot water tank 2, boronation groove 3 and the soap tank 4 from going wrong owing to expanding with heat and contract with cold; The present invention has adopted syndeton shown in Figure 4: be connected through expansion shrouding 10 between the quirk 3.10 under quirk 2.9 and the boronation groove under the said hot water tank, said expansion shrouding 10 two ends are fastened on respectively on hot water tank 2, the boronation groove 3, and bending is V-shaped in the middle of the expansion shrouding 10; Load lagging materials 8 in the expansion shrouding 10, leave in the said lagging material 8 and make the passage that quirk 3.10 can be communicated with under the quirk 2.9 and boronation groove under the hot water tank.Also be to adopt identical mode of connection to connect between the quirk 4.11 under quirk 3.10 and the soap tank under the said boronation groove, so locate to repeat no more through expansion shrouding 10.
Like Fig. 1, shown in Figure 3; In order to improve Btu utilization efficient; Be fitted with the hot water tank cover plate 2.4 that is used to prevent the heat loss on the said hot water tank 2; Be fitted with the boronation groove cover plate 3.4 that is used to prevent the heat loss on the said boronation groove 3, be fitted with the soap tank cover plate 4.5 that is used to prevent the heat loss on the said soap tank 4.
As shown in Figure 1, vibrations, jumping phenomena appear in hot water wash, boronation and saponification process in order to prevent steel wire 1, be provided with boronation groove holder line grinding stone 3.5 between boronation groove work nest 3.1 in the said boronation groove 3 and the boronation groove air-blowing 3.6; Soap tank work nest 4.2 the place aheads in the said soap tank 4 are provided with soap tank Wirewinding roller 4.1; Be provided with soap tank holder line grinding stone 4.6 between soap tank work nest 4.2 in the said soap tank 4 and the soap tank air-blowing 4.7.Steel wire 1 is steadily walked, improve the quality of the finished product.
As shown in Figure 1, for can flexible hot water, the Heating temperature of boronation liquid and saponification liquor, said hot water tank internal-quirk 2.8 open upper end places are provided with slide rail, the hot water tank internal-quirk regulating gate 2.3 of the removable push-and-pull of assembling in the said slide rail; Said boronation groove internal-quirk 3.9 open upper end places are provided with slide rail, the boronation groove internal-quirk regulating gate 3.3 of the removable push-and-pull of assembling in the said slide rail; Said soap tank internal-quirk 4.10 open upper end places are provided with slide rail, the soap tank internal-quirk regulating gate 4.4 of the removable push-and-pull of assembling in the said slide rail.
As shown in Figure 1, for further accurate controlled temperature, said soap tank 4 is provided with thermocouple hole 9; The thermopair that is used to detect temperature in the quirk 7 is housed in the thermopair open hole;, and control the motorized valve system before the burner 5 in real time by this temperature signal, realize temperature auto control in the quirk 7.

Claims (9)

1. steel wire combustion gas heat hot washing, boronation, saponification integral type unit; Comprise the hot water tank (2), boronation groove (3) and the soap tank (4) that are provided with in order along steel wire (1) direction of routing; Steel wire (1) penetrates from hot water tank (2) front end, passes through hot water tank (2), boronation groove (3) successively, soap tank (4) back passes from soap tank (4) rear end; It is characterized in that: the below of said hot water tank (2), boronation groove (3) and soap tank (4) is provided with the quirk of arranging along their length directions (7); Said quirk (7) is the trench bottom and the lagging material (8) of each groove all around; Said quirk (7) is positioned at the end sealing of hot water tank (2) below, and the end that said quirk (7) is positioned at soap tank (4) below is equipped with burner (5) through burner block (6);
Be provided with hot water tank work nest (2.1) in the said hot water tank (2), said steel wire (1) passes from hot water tank work nest (2.1) top; Hot water tank (2) arranged outside has hot water tank pump box (2.7); The pump mouth of said hot water tank pump box (2.7) is communicated with hot water tank (2) inside through hot water tank drinking-water pipe (2.6); The water outlet of hot water tank pump box (2.7) is communicated in the hot water tank work nest (2.1) through hot water tank water inlet pipe (2.2), and the water in the hot water tank (2) is extracted and be delivered to hot water tank pump box (2.7) out hot water tank work nest (2.1); Be provided with hot water tank internal-quirk (2.8) in the said hot water tank (2), said hot water tank internal-quirk (2.8) lower end is communicated with quirk (7), and hot water tank internal-quirk (2.8) open upper end is over against the bottom of hot water tank work nest (2.1); Hot water tank work nest (2.1) rear in the said hot water tank (2) is provided with hot water tank air-blowing (2.5), and said hot water tank air-blowing (2.5) is used to blow off attached to the lip-deep water of steel wire (1);
Be provided with boronation groove work nest (3.1) in the said boronation groove (3), said steel wire (1) passes from boronation groove work nest (3.1) top; Boronation groove (3) arranged outside has boronation groove pump box (3.8); The pump mouth of said boronation groove pump box (3.8) is communicated with boronation groove (3) inside through boronation groove drinking-water pipe (3.7); The water outlet of boronation groove pump box (3.8) is communicated in the boronation groove work nest (3.1) through boronation groove water inlet pipe (3.2), and the boronation liquid in the boronation groove (3) is extracted and be delivered to boronation groove pump box (3.8) out boronation groove work nest (3.1); Be provided with boronation groove internal-quirk (3.9) in the said boronation groove (3), said boronation groove internal-quirk (3.9) lower end is communicated with quirk (7), and boronation groove internal-quirk (3.9) open upper end is over against the bottom of boronation groove work nest (3.1); Boronation groove work nest (3.1) rear in the said boronation groove (3) is provided with boronation groove air-blowing (3.6), and said boronation groove air-blowing (3.6) is used to blow off attached to the lip-deep boronation liquid of steel wire (1);
Be provided with soap tank work nest (4.2) in the said soap tank (4), said steel wire (1) passes from soap tank work nest (4.2) top; Soap tank (4) arranged outside has soap tank pump box (4.9); The pump mouth of said soap tank pump box (4.9) is communicated with soap tank (4) inside through soap tank drinking-water pipe (4.8); The water outlet of soap tank pump box (4.9) is communicated in the soap tank work nest (4.2) through soap tank water inlet pipe (4.3), and the saponification liquor in the soap tank (4) is extracted and be delivered to soap tank pump box (4.9) out soap tank work nest (4.2); Be provided with soap tank internal-quirk (4.10) in the said soap tank (4), said soap tank internal-quirk (4.10) lower end is communicated with quirk (7), and soap tank internal-quirk (4.10) open upper end is over against the bottom of soap tank work nest (4.2); Soap tank work nest (4.2) rear in the said soap tank (4) is provided with soap tank air-blowing (4.7), and said soap tank air-blowing (4.7) is used to blow off attached to the lip-deep saponification liquor of steel wire (1).
2. steel wire combustion gas heat hot as claimed in claim 1 washing, boronation, saponification integral type unit; It is characterized in that: said quirk (7) is made up of quirk (4.11) under quirk (3.10) and the soap tank under quirk under the hot water tank (2.9), the boronation groove; Quirk (2.9) one ends sealing under the said hot water tank; Quirk (3.10) one ends are connected and communicate under quirk under the hot water tank (2.9) the other end and the boronation groove; Under the said boronation groove under quirk (3.10) the other end and the soap tank quirk (4.11) one ends be connected and communicate, quirk under the soap tank (4.11) the other end is installed with burner (5) through burner block (6).
3. steel wire combustion gas heat hot as claimed in claim 2 washing, boronation, saponification integral type unit; It is characterized in that: quirk under the said hot water tank (2.9) is positioned at the midway on hot water tank (2) width, and quirk under the hot water tank (2.9) is to be formed to hot water tank (2) sunken inside by hot water tank (2) bottom; Quirk (3.10) is positioned at the midway on boronation groove (3) width under the said boronation groove, and quirk under the boronation groove (3.10) is to be formed to boronation groove (3) sunken inside by boronation groove (3) bottom; Quirk under the said soap tank (4.11) is positioned at the midway on soap tank (4) width, and quirk under the soap tank (4.11) is to be formed to soap tank (4) sunken inside by soap tank (4) bottom.
4. steel wire combustion gas heat hot as claimed in claim 2 washing, boronation, saponification integral type unit is characterized in that: an end of quirk under the said hot water tank (2.9) sealing is positioned at the forward position, centre on hot water tank (2) length direction.
5. steel wire combustion gas heat hot as claimed in claim 2 washing, boronation, saponification integral type unit; It is characterized in that: be connected through expansion shrouding (10) between the quirk (3.10) under quirk under the said hot water tank (2.9) and the boronation groove; Said expansion shrouding (10) two ends are fastened on respectively on hot water tank (2), the boronation groove (3); Bending is V-shaped in the middle of the expansion shrouding (10); Load lagging material (8) in the expansion shrouding (10), leave in the said lagging material (8) and make the passage that quirk (3.10) can be communicated with under quirk under the hot water tank (2.9) and the boronation groove; Also be to adopt identical mode of connection to connect between the quirk (4.11) under quirk (3.10) and the soap tank under the said boronation groove through expansion shrouding (10).
6. steel wire combustion gas heat hot as claimed in claim 1 washing, boronation, saponification integral type unit; It is characterized in that: be fitted with the hot water tank cover plate (2.4) that is used to prevent the heat loss on the said hot water tank (2); Be fitted with the boronation groove cover plate (3.4) that is used to prevent the heat loss on the said boronation groove (3), be fitted with the soap tank cover plate (4.5) that is used to prevent the heat loss on the said soap tank (4).
7. steel wire combustion gas heat hot as claimed in claim 1 washing, boronation, saponification integral type unit is characterized in that: be provided with boronation groove holder line grinding stone (3.5) between boronation groove work nest (3.1) in the said boronation groove (3) and the boronation groove air-blowing (3.6); Soap tank work nest (4.2) the place ahead in the said soap tank (4) is provided with soap tank Wirewinding roller (4.1); Be provided with soap tank holder line grinding stone (4.6) between soap tank work nest (4.2) in the said soap tank (4) and the soap tank air-blowing (4.7).
8. steel wire combustion gas heat hot as claimed in claim 1 washing, boronation, saponification integral type unit; It is characterized in that: said hot water tank internal-quirk (2.8) open upper end place is provided with slide rail, the hot water tank internal-quirk regulating gate (2.3) of the removable push-and-pull of assembling in the said slide rail; Said boronation groove internal-quirk (3.9) open upper end place is provided with slide rail, the boronation groove internal-quirk regulating gate (3.3) of the removable push-and-pull of assembling in the said slide rail; Said soap tank internal-quirk (4.10) open upper end place is provided with slide rail, the soap tank internal-quirk regulating gate (4.4) of the removable push-and-pull of assembling in the said slide rail.
9. steel wire combustion gas heat hot as claimed in claim 1 washing, boronation, saponification integral type unit; It is characterized in that: said soap tank (4) is provided with thermocouple hole (9); The thermopair that is used to detect the interior temperature of quirk (7) is housed in the thermopair open hole; And control the preceding motorized valve system of burner (5) in real time by this temperature signal, realize the interior temperature auto control of quirk (7).
CN201210292539XA 2012-08-16 2012-08-16 Gas heating, hot water washing, boronizing and saponification integrated unit for steel wires Active CN102766864B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103184449A (en) * 2013-03-12 2013-07-03 无锡常欣科技股份有限公司 Metal wire single boron coating tank
CN103184448A (en) * 2013-03-12 2013-07-03 无锡常欣科技股份有限公司 Metal wire double boron coating tank
CN110433551A (en) * 2019-08-30 2019-11-12 河南恒星钢缆股份有限公司 Novel Boraxing unit
CN111101126A (en) * 2020-01-17 2020-05-05 桐庐蓝剑机械制造有限公司 Environment-friendly leather coating machine

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JPS61106776A (en) * 1984-10-29 1986-05-24 Kawasaki Steel Corp Chemical conversion liquid heating device in metallic strip continuous painting equipment
JPH09143754A (en) * 1995-11-27 1997-06-03 Chemicoat & Co Ltd Method for heating liquid chemical tank in metal surface treating device
CN101058101A (en) * 2007-01-17 2007-10-24 新华金属制品股份有限公司 Prestressed aluminium coated steel wire
CN202290811U (en) * 2011-10-26 2012-07-04 江苏赛福天钢索股份有限公司 System for processing surface of steel wire

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JPS58167778A (en) * 1982-03-30 1983-10-04 Nippon Steel Corp Continuous coloration of stainless steel strip
JPS61106776A (en) * 1984-10-29 1986-05-24 Kawasaki Steel Corp Chemical conversion liquid heating device in metallic strip continuous painting equipment
JPH09143754A (en) * 1995-11-27 1997-06-03 Chemicoat & Co Ltd Method for heating liquid chemical tank in metal surface treating device
CN101058101A (en) * 2007-01-17 2007-10-24 新华金属制品股份有限公司 Prestressed aluminium coated steel wire
CN202290811U (en) * 2011-10-26 2012-07-04 江苏赛福天钢索股份有限公司 System for processing surface of steel wire

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103184449A (en) * 2013-03-12 2013-07-03 无锡常欣科技股份有限公司 Metal wire single boron coating tank
CN103184448A (en) * 2013-03-12 2013-07-03 无锡常欣科技股份有限公司 Metal wire double boron coating tank
CN110433551A (en) * 2019-08-30 2019-11-12 河南恒星钢缆股份有限公司 Novel Boraxing unit
CN111101126A (en) * 2020-01-17 2020-05-05 桐庐蓝剑机械制造有限公司 Environment-friendly leather coating machine

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