CN102766257B - Method for reducing metal impurities in poly(aryl ether ketone) polymer - Google Patents

Method for reducing metal impurities in poly(aryl ether ketone) polymer Download PDF

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CN102766257B
CN102766257B CN201210131100.9A CN201210131100A CN102766257B CN 102766257 B CN102766257 B CN 102766257B CN 201210131100 A CN201210131100 A CN 201210131100A CN 102766257 B CN102766257 B CN 102766257B
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polyaryletherketone
poly
ether ketone
aryl ether
aqueous solution
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CN102766257A (en
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史航
王锡铭
关建安
倪国杰
付水龙
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Zhejiang Pengfulong Science And Technology Co ltd
Zhejiang Pfluon New Material Co ltd
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ZHEJIANG PFLUON CHEMICAL CO Ltd
ZHEJIANG PFLUON TECHNOLOGY Co Ltd
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Abstract

The invention belongs to the technical field of polymer material, and relates to a method, used in a production process, for reducing metal impurities in poly(aryl ether ketone). The method comprises the following steps: 1) purification: fully mixing poly(aryl ether ketone) with hydroxy ethidene diphosphonic acid aqueous solution with mass concentration of 0.1-2% at 40-100 DEG C for 0.5-3 h, wherein time for mixing and stirring is preferably 1-2 h, and filtering; 2) washing: washing the purified poly(aryl ether ketone) with distilled water, until conductivity of the aqueous solution is below 20 muS / cm; and 3) drying: drying the washed poly(aryl ether ketone) at 120-140 DEG C for 4-6 h to obtain poly(aryl ether ketone) with metal impurities removed. The method can not only reduce content of the metal impurities in the poly(aryl ether ketone) and improve product quality; besides the used reagents have excellent chemical stability, small dosage, and no self toxicity or pollution, can be treated with biochemical degradation in a later period of production, and will not harm the environment.

Description

Reduce the method for metallic impurity in polyaryletherketone base polymer
Technical field
The invention belongs to technical field of polymer materials, be specifically related to a kind of synchronously carry out in production process for reducing the method for polyaryletherketone metallic impurity.
Background technology
Polyaryletherketone is a kind of high performance thermoplastic engineering plastic, with its outstanding thermal characteristics, mechanical property, flame retardant resistance, dielectric properties etc., is widely used aerospace, telecommunications, civilian high-tech and medical field.At present, polyaryletherketone has become a large focus of macromolecular material research field, and the application in its future will be more extensive.Meanwhile, along with scientific and technological development, the exploitation of new technology, frontier also proposes higher requirement to polyaryletherketone.
With regard to current disclosed patent and bibliographical information; the polyaryletherketone of large-scale production adopts halogenated benzophenone, biphenol monomer and an alkali metal salt in high-temperature solvent, to carry out nucleophilic substitution more; the polymkeric substance generating is pulverized after cooling; with organic solvent extraction high-temperature solvent, remove by-product inorganic salts with deionized water again.Due to the deionized water etc. of producing raw material used, solvent and washing use all the metal ion that has more or less exist, it inevitably enters into polymkeric substance.The equipment of production use in addition, also can cause metallic element to enter into material.Polyaryletherketone is in applied at elevated temperature process, and metallic impurity can accelerate the degraded of polymkeric substance, makes the thermostability variation of polymkeric substance, simultaneously due to the existence of metallic impurity, also can make the insulating property of polymkeric substance reduce.Therefore, reduce the content of metallic impurity, become one of important step improving polyaryletherketone quality product.
The purification process adopting in polyaryletherketone production process is also more, there are the organic solvent of employing and the coefficient purification process of tensio-active agent (referring to CN200410081436), there is the method (referring to CN200910009128) that adopts acid solution washing, the treatment process (referring to US20050004340) that adopts in addition high pressure, these purification process cut both ways in actual production.Such as, adopt organic solvent and tensio-active agent to carry out the method for purifying, increase the consumption of organic solvent, increase production cost, adopt the purification process of High Temperature High Pressure, improved the service requirements of equipment, adopted the method for acid solution purifying, a large amount of acid solutions has been brought difficulty to the biochemical treatment of later stage factory effluent.
Summary of the invention
The present invention is directed to the present situation that current polyaryletherketone is produced, provide the purification process of a kind of economy, polyaryletherketone effective, that easily go, to solve the high problem of metals content impurity in poly aryl ether ketone polymer.
The technical solution adopted for the present invention to solve the technical problems is:
A method that reduces metallic impurity in polyaryletherketone base polymer, the method comprises the following steps:
1) purifying: at the temperature of 40~100 DEG C, the 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution that is 0.1~2% with mass concentration by polyaryletherketone fully mixes, after 0.5~3 hour, filters; Preferably 1~2 hour time of mix and blend;
2) washing: the polyaryletherketone distilled water wash after purifying, to the specific conductivity of the aqueous solution below 20 μ S/cm;
3) dry: the polyaryletherketone after washing, 120~140 DEG C of temperature range inner dryings 4~6 hours, obtains the polyaryletherketone of metallic impurity.
The present invention is a kind of method that reduces metallic impurity in polyaryletherketone base polymer under atmospheric pressure state, adopt 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid as purifying agent, add the certain density 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution to poly aryl ether ketone polymer powder, carry out purification process, use again deionized water wash, after dry, can obtain the poly aryl ether ketone polymer of low metals content impurity.The conventional way of removing at present impurity in material is to add water washing, dilution, water consumption and washing times are more like this, in the present invention, add after 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid, can disposable metal ion be carried out to " packing ", remove again, so not only washing times has reduced, and the effect of washing has strengthened.The inventive method can reduce the metals content impurity of polyaryletherketone base polymer, improves the thermostability of polymkeric substance, reduces the electroconductibility of polymkeric substance, and the method is simple to operate, can synchronize and carry out with production process, purifying agent consumption is few, cheap, can significantly not increase production cost.
As preferably, in purification step, it is 0.05 that described polyaryletherketone is ground into particle diameter in advance ~the powder of 0.5mm.More preferred scheme is that polyaryletherketone is ground into the powder that particle diameter is 0.05~0.2mm in advance.
As preferably, the mass concentration of the described 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution is 0.5~1%.
As preferably, the weight ratio of described polyaryletherketone and the 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution is 1:1~10.
As preferably, the weight ratio of described polyaryletherketone and the 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution is 1:3~5.
As preferably, in purification step, described temperature range is 60~90 DEG C.
In the present invention, the temperature when consumption of purifying agent, the time of purification process, purifying and the particle diameter of purifying mass all have a certain impact to the effect of purification process.Purifying agent consumption is very few, does not reach desirable purification effect, and purifying agent consumption is excessive, can produce the waste of purifying agent and bath water.The purifying time is too short, and impurity reacts with purifying agent not exclusively, and purifying overlong time can increase the production time.Cleansing temp is low, and it is best that the activity of purifying agent can not reach, and excess Temperature has increased again energy consumption.The particle diameter of material is too small, can produce material waste in the time filtering, and particle diameter is excessive, and material can produce parcel to impurity, and impurity is difficult for separating out, and purifying agent cannot react with metallic impurity.Through a large amount of experimental verifications, the present invention is both economical being suitable for, and purification effect is more satisfactory.
The invention has the beneficial effects as follows: the method not only can reduce the content of metallic impurity in polyaryletherketone, improve the quality of products, and institute's with medicament has good chemical stability, dosing is little, self is substantially nontoxic, nuisanceless pollution, is also easy to carry out biochemical degradation in the production later stage, can not produce harm to environment.
Embodiment
Below by specific embodiment, technical scheme of the present invention is described in further detail.Should be appreciated that enforcement of the present invention is not limited to the following examples, any pro forma accommodation that the present invention is made and/or change all will fall into protection domain of the present invention.
In the present invention, if not refer in particular to, all part, per-cents are weight unit, and all equipment and raw materials etc. all can be buied from market or the industry is conventional.
The present invention adopts following methods to evaluate purification effect: the material (polyaryletherketone) before and after purifying, by micro-wave digestion, then is detected to its metals content impurity with inductive coupling plasma emission spectrograph, and contrast.
Embodiment 1:
Get 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid 2g, join 400ml distilled water, be mixed with the 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution (mass concentration is 0.5%).Get the polyether-ether-ketone powder 130g that the particle diameter of pulverization process is 0.05~0.2mm in advance, be encased in three mouthfuls of vials of 1000ml, and the 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution preparing is also joined in three mouthfuls of vials.Three mouthfuls of vials are put into heating jacket, whipping appts is installed, start agitator, start to heat up.In the time that temperature reaches 60 DEG C, stop heating, continue to stir after 1 hour, the aqueous solution is leached.With 500ml distilled water wash material after treatment, wash 2~5 times, detect washing electrical conductivity of water, in the time that specific conductivity is less than 20 μ S/cm, polyether-ether-ketone powder is put into baking oven, Temperature Setting is 140 DEG C, be dried 4 hours, obtain the polyaryletherketone sample CPAEK-1 of low metals content impurity.
Embodiment 2:
According to the method for embodiment 1, just change polyether-ether-ketone into 80g, after processing, obtain the polyaryletherketone sample CPAEK-2 of low metals content impurity.
Embodiment 3:
According to the method for embodiment 1, just changing 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid into 3g(mass concentration is 0.75%), after processing, obtain the polyaryletherketone sample CPAEK-3 of low metals content impurity.
Embodiment 4:
According to the method for embodiment 2, just changing 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid into 0.4g(mass concentration is 0.1%), after processing, obtain the polyaryletherketone sample CPAEK-4 of low metals content impurity.
Embodiment 5:
According to the method for embodiment 1, just changing 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid into 4g(mass concentration is 1%), after processing, obtain the polyaryletherketone sample CPAEK-5 of low metals content impurity.
Embodiment 6:
According to the method for embodiment 2, just changing 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid into 8g(mass concentration is 2%), after processing, obtain the polyaryletherketone sample CPAEK-6 of low metals content impurity.
Embodiment 7:
According to the method for embodiment 3, just change the purifying time into 2 hours, after processing, obtain the polyaryletherketone sample CPAEK-7 of low metals content impurity.
Embodiment 8:
According to the method for embodiment 4, just change the purifying time into 2 hours, after processing, obtain the polyaryletherketone sample CPAEK-8 of low metals content impurity.
Embodiment 9:
According to the method for embodiment 7, just change cleansing temp into 70 DEG C, after processing, obtain the polyaryletherketone sample CPAEK-9 of low metals content impurity.
Embodiment 10:
According to the method for embodiment 8, just change cleansing temp into 90 DEG C, after processing, obtain the polyaryletherketone sample CPAEK-10 of low metals content impurity.
Embodiment 11:
According to the method for embodiment 3, just the particle diameter of polyether-ether-ketone is controlled to 0.2 ~ 0.5mm, after processing, obtain the polyaryletherketone sample CPAEK-11 of low metals content impurity.
Embodiment 12:
According to the method for embodiment 4, just drying temperature is set as to 120 DEG C, after processing, obtain the polyaryletherketone sample CPAEK-12 of low metals content impurity.
The polyaryletherketone of the low metals content impurity that embodiment 1-12 makes, the metal content numerical value before and after its purifying is in table 1.
Known according to the result of table 1, adopt the metals content impurity of the present invention's polyaryletherketone after treatment obviously to reduce.In addition, sample after treatment is carried out to thermogravimetic analysis (TGA) in table 2, and compare before purification process, heat decomposition temperature has corresponding raising.
Table 2
Sample Purifying polyethers prior ether ketone CPAEK-1 CPAEK-2 CPAEK-3 CPAEK-4 CPAEK-5 CPAEK-6
5% thermal weight loss (DEG C) 548 554 558 556 552 556 557
Sample ? CPAEK-7 CPAEK-8 CPAEK-9 CPAEK-10 CPAEK-11 CPAEK-12
5% thermal weight loss (DEG C) ? 556 551 557 553 556 553
To sum up, the inventive method not only can reduce the content of metallic impurity in polyaryletherketone, improve the quality of products, and institute's with medicament has good chemical stability, dosing is little, self is substantially nontoxic, nuisanceless pollution, is also easy to carry out biochemical degradation in the production later stage, can not produce harm to environment, therefore economical, effectively, Yi Hang, reduced the production cost of high-quality polyaryletherketone.
Above-described embodiment is preferably scheme of one of the present invention, not the present invention is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim records.

Claims (10)

1. reduce a method for metallic impurity in polyaryletherketone, it is characterized in that comprising the following steps:
1) purifying: at the temperature of 40~100 DEG C, the 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution that is 0.1~2% with mass concentration by polyaryletherketone fully mixes, after 0.5~3 hour, filters;
2) washing: the polyaryletherketone distilled water wash after purifying, to the specific conductivity of the aqueous solution below 20 μ S/cm;
3) dry: the polyaryletherketone after washing, 120~140 DEG C of temperature range inner dryings 4~6 hours, obtains the polyaryletherketone of metallic impurity.
2. the method for metallic impurity in minimizing polyaryletherketone according to claim 1, is characterized in that: in purification step, described polyaryletherketone is ground into the powder that particle diameter is 0.05~0.5mm in advance.
3. the method for metallic impurity in minimizing polyaryletherketone according to claim 2, is characterized in that: in purification step, described polyaryletherketone is ground into the powder that particle diameter is 0.05~0.2mm in advance.
4. according to the method for metallic impurity in the minimizing polyaryletherketone described in claim 1 or 2 or 3, it is characterized in that: the mass concentration of the described 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution is 0.5~1%.
5. according to the method for metallic impurity in the minimizing polyaryletherketone described in claim 1 or 2 or 3, it is characterized in that: the weight ratio of described polyaryletherketone and the 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution is 1:1~10.
6. the method for metallic impurity in minimizing polyaryletherketone according to claim 4, is characterized in that: the weight ratio of described polyaryletherketone and the 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution is 1:1~10.
7. according to the method for metallic impurity in the minimizing polyaryletherketone described in claim 1 or 2 or 3, it is characterized in that: the weight ratio of described polyaryletherketone and the 1-Hydroxy Ethylidene-1,1-Diphosphonic Acid aqueous solution is 1:3~5.
8. according to the method for metallic impurity in the minimizing polyaryletherketone described in claim 1 or 2 or 3, it is characterized in that: in purification step, described temperature range is 60~90 DEG C.
9. the method for metallic impurity in minimizing polyaryletherketone according to claim 4, is characterized in that: in purification step, described temperature range is 60~90 DEG C.
10. the method for metallic impurity in minimizing polyaryletherketone according to claim 7, is characterized in that: in purification step, described temperature range is 60~90 DEG C.
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