Improved type winch brake device and installation method thereof
Technical field
The present invention relates to capstan winch auxiliary device, is a kind of improved type winch brake device and installation method thereof.
Background technology
Capstan winch is a kind of accessory equipment that applies to automobile, is mainly used in saving oneself or uses as draw gear.In order to ensure capstan winch safety in use, general capstan winch all possesses self-stopping function, that is: in the time of capstan winch stall, hauling rope that can automatic locking capstan winch, prevents that the problem that traction was lost efficacy from occurring.In prior art, as the Granted publication CN201873483U of Chinese patent literature publication, at on 06 22nd, 2011 Granted publication day, utility model name is called " automatic brake device of winch ", it mainly comprises Brake Block, braking fork, retarding spring, braking sleeve, nest, middle part, Brake Block one end is cylinder, and the integrated secter pat of cylindrical side, forms fan groove by secter pat and cylinder; Braking fork one end is provided with the quadrant block with described fan groove bearing fit, and the braking fork other end is provided with the adapter shaft with hexagonal screw, and this adapter shaft is successively through nest and braking sleeve; Between Brake Block and braking fork, be provided with retarding spring, retarding spring one end is stuck in secter pat, and the other end is stuck in quadrant block.Above technical scheme, although can realize the self-actuating brake of capstan winch, but due to contacting as the contact that offsets between the clubfoot of retarding spring and braking fork, Brake Block, and clubfoot is not located completely, make that clubfoot easily skids, bending or fracture, not only retarding spring is short service life, and has the potential safety hazard of brake failure.
Summary of the invention
For overcoming above-mentioned deficiency, the object of the invention is provides a kind of improved type winch brake device and installation method thereof to this area, makes it solve short technical matters of existing like product brake less reliable, service life.Its objective is and be achieved through the following technical solutions.
This improved type winch brake device comprises driving seat, torsion spring, braking fork, nest, braking sleeve, the described seat that drives is provided with the flat hole that connects capstan winch axle drive shaft, braking fork one end is provided with fan-shaped bump, the other end is provided with the hexagon ring axle that connects capstan winch output shaft, torsion spring two ends are equipped with the hook bending inwards, drive seat, torsion spring, braking fork, nest to be placed in braking sleeve, and the hexagon ring axle of braking fork is exposed to braking sleeve one end through nest.Its structural feature is to be provided with the torsion spring seat of honour between described driving seat and described torsion spring, between described torsion spring and braking fork, be provided with lower of torsion spring, described driving seat one end side face is provided with fan-shaped flange, drive the seat other end to be provided with spacing breach, one end, the described torsion spring seat of honour is provided with the circular groove coordinating with described fan-shaped flange rotation-limited, in circular groove, be provided with limiting stopper, the torsion spring seat of honour other end be provided with the seat of honour quadrant block that coordinates with described braking fork one end fan-shaped bump rotation-limited and with described torsion spring one end hook seat of honour hook groove coordinating of pegging graft; The lower one end of described torsion spring is provided with spacing block set, and the side face that torsion spring is lower is provided with the lower quadrant block coordinating with described braking fork one end fan-shaped bump rotation-limited, and lower quadrant block is provided with and described torsion spring other end hook lower the hook groove coordinating of pegging graft; The described torsion spring seat of honour is passed in a described one end that is provided with spacing breach that drives, and coordinates with the spacing block set rotation-limited of lower of described torsion spring, and described seat of honour quadrant block does not engage with a described lower quadrant block.Said structure, it is in fact the linkage structure that has changed torsion spring braking, directly interlock torsion spring of seat, braking fork will be driven in prior art, change indirect interlock torsion spring into, drive between seat and torsion spring the torsion spring seat of honour is set, between torsion spring and braking fork, lower of torsion spring is set, and the torsion spring seat of honour, lower of torsion spring arrange respectively, and the seat of honour hooks groove, lower hook groove pegged graft and coordinated with torsion spring hook, make the stress deformation of torsion spring hook change shearing into by original bending, thereby significantly improve holding capacity and the service life of torsion spring hook, improved the reliability of capstan winch brake.
The described spacing breach that drives seat is rectangle, and the spacing block set parallelogram that described torsion spring is lower is realized the rotation-limited driving between lower of torsion spring.
A lower quadrant block of lower of limiting stopper, the seat of honour quadrant block at the torsion spring seat of honour, torsion spring in described fan-shaped flange, the torsion spring seat of honour circular groove that drives seat, all settings in pairs of the fan-shaped bump that braking is pitched, and be centrosymmetric with respect to each autonomous agent.Be conducive to like this improve the stability linking between each parts.
According to said structure feature, described braking fork replaces with one end and is provided with fan-shaped bump, and the other end is provided with gear.Also can realize technical purpose and the technique effect of said structure.
According to said structure feature, its assembly method is: the torsion spring seat of honour is passed in the one end that drives seat to be provided with spacing breach, drive the fan-shaped flange of seat to coordinate and be rotation-limited structure with circular groove, the limiting stopper at the torsion spring seat of honour, the seat of honour that the hook of torsion spring one end is plugged in the torsion spring seat of honour hooks in groove; The spacing block set of the lower one end of torsion spring coordinates with the spacing breach that drives seat, and the hook of the torsion spring other end is plugged in lower hook groove of lower of torsion spring; The lower quadrant block that the seat of honour quadrant block at the torsion spring seat of honour and torsion spring are lower coordinates and is rotation-limited structure with the fan-shaped bump of braking fork one end, and seat of honour quadrant block does not engage with a lower quadrant block, i.e. not interlock between seat of honour quadrant block and a lower quadrant block; Finally the driving seat connecting, the torsion spring seat of honour, torsion spring, lower of torsion spring, braking fork, nest are placed in braking sleeve, nest is limited in braking sleeve one end, braking fork is provided with one end of hexagon ring axle and stretches out nest, and this improved type winch brake device can assemble.
Structure of the present invention is comparatively simple, combination is installed more for convenience, and brake good stability, reliability is high, and service life is longer, and be suitable as winch brake device and use, or the structural development of like product.
Brief description of the drawings
Fig. 1 is blast structural representation one of the present invention.
Fig. 2 is blast structural representation two of the present invention.
In figure, the name of sequence number is called: 1, drive seat, 101, fan-shaped flange, 102, spacing breach, 103, flat hole, 2, the torsion spring seat of honour, 201, the seat of honour hooks groove, 202, seat of honour quadrant block, 203, circular groove, 204, limiting stopper, 3, torsion spring, 301, hook, 4, lower of torsion spring, 401, lower hook groove, 402, a lower quadrant block, 403, spacing block set, 5, braking fork, 501, hexagon ring axle, 502, fan-shaped bump, 6, nest, 7, braking sleeve.
Detailed description of the invention
Now by reference to the accompanying drawings, the invention will be further described.
As shown in Figure 1 and Figure 2, this improved type winch brake device comprises driving seat 1, the torsion spring seat of honour 2, torsion spring 3, lower 4 of torsion spring, braking fork 5, nest 6, braking sleeve 7, described driving seat one end side face is provided with fan-shaped flange 101, drive the seat other end to be provided with the spacing breach 102 being rectangle, drive seat middle part to be provided with flat hole 103, one end, the torsion spring seat of honour is provided with seat of honour quadrant block 202 and the seat of honour hooks groove 201, and other end inner side in the torsion spring seat of honour is provided with circular groove 203, is provided with limiting stopper 204 in circular groove.Torsion spring two ends are provided with the hook 301 bending inwards.The lower side face of torsion spring is provided with a lower quadrant block 402, and lower seat quadrant block is provided with lower and hooks groove 401, and the lower one end of torsion spring is provided with the spacing block set 403 of parallelogram.Braking fork one end is provided with hexagon ring axle 501, and the other end is provided with fan-shaped bump 502.The concrete structure of this winch brake device is connected to: the torsion spring seat of honour is passed in the one end that drives seat to be provided with spacing breach, drive the fan-shaped flange of seat to coordinate and be rotation-limited structure with circular groove, the limiting stopper at the torsion spring seat of honour, the seat of honour that the hook of torsion spring one end is plugged in to the torsion spring seat of honour hooks in groove; The spacing block set of the lower one end of torsion spring is coordinated with the spacing breach that drives seat, and the hook of the torsion spring other end is plugged in lower hook groove of lower of torsion spring; A lower quadrant block of lower of the seat of honour quadrant block at the torsion spring seat of honour and torsion spring is coordinated and is rotation-limited structure with the fan-shaped bump of braking fork one end, and seat of honour quadrant block does not engage with a lower quadrant block, i.e. not interlock between seat of honour quadrant block and a lower quadrant block; Finally the driving seat connecting, the torsion spring seat of honour, torsion spring, lower of torsion spring, braking fork, nest are placed in braking sleeve, nest is limited in braking sleeve one end, and braking fork is provided with one end of hexagon ring axle and stretches out nest.Below the i.e. whole fitting process of this winch brake device.
Taking this winch brake device installation method as example, principle of work of the present invention is briefly described.When use, capstan winch axle drive shaft connects the driving seat of winch brake device, and in winch brake device, the hexagon ring axle of braking fork connects capstan winch output shaft.In the time that capstan winch axle drive shaft drives driving seat clockwise direction to rotate, drive the fan-shaped flange of seat to drive the limiting stopper in the circular groove of the torsion spring seat of honour, the torsion spring seat of honour is clockwise rotated, the seat of honour at the torsion spring seat of honour hooks groove and drives torsion spring hook to tighten up direction action towards torsion spring, it between torsion spring and braking sleeve, is now clutch state, the seat of honour quadrant block at the torsion spring seat of honour will further drive the fan-shaped bump of braking fork, and braking fork is clockwise rotated, and realizes the cw work of capstan winch.In the time that capstan winch axle drive shaft drives driving seat to rotate counterclockwise, drive the spacing breach of seat to drive the spacing block set of lower of torsion spring, lower of torsion spring is rotated counterclockwise, lower the hook groove that torsion spring is lower drives torsion spring hook to tighten up direction action towards torsion spring, it between torsion spring and braking sleeve, is now clutch state, the lower quadrant block that torsion spring is lower will further drive the fan-shaped bump of braking fork, and braking fork is rotated counterclockwise, and realizes the conter clockwise work of capstan winch.Above process, is the process of capstan winch rotating work.In the time of capstan winch shutdown operation, capstan winch axle drive shaft stops operating.In the time of the stall of capstan winch output shaft cw, the fan-shaped bump of braking fork drives a lower quadrant block of lower of torsion spring, lower of torsion spring is clockwise rotated, lower the hook groove that torsion spring is lower drives torsion spring hook to move towards torsion spring tensioner direction, now in torsion spring and braking sleeve, wall friction is held tightly, form drum and stop, realize the clockwise brake of capstan winch.In the time of the stall of capstan winch output shaft conter clockwise, capstan winch output shaft drives braking fork to rotate counterclockwise, the fan-shaped bump of braking fork drives the seat of honour quadrant block at the torsion spring seat of honour, the torsion spring seat of honour is rotated counterclockwise, the seat of honour at the torsion spring seat of honour hooks groove and drives torsion spring hook to move towards torsion spring tensioner direction, now torsion spring and braking sleeve friction held tightly, forms drum and stops, and realizes the brake of capstan winch anti-clockwise.Above process, is the process that capstan winch rotating is braked.
Above principle of work, be in fact the hook that utilizes the seat of honour at the torsion spring seat of honour to hook lower of lower of groove, torsion spring to hook groove and clamp torsion spring two ends, under two-sided clamping is stressed, drive torsion spring is to radial dilatation or reversing sense contraction, when in torsion spring expansion and described braking sleeve when wall friction, realize braking state; In the time that torsion spring shrinks with the non-friction of braking sleeve inwall, remove braking state.This two-sided clamping is stressed to be connected and compares with the two ends hook short range before improvement, has increased the moment of hook, has improved working stability.