CN102765157B - Rubber product flash press-cutting tool - Google Patents

Rubber product flash press-cutting tool Download PDF

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Publication number
CN102765157B
CN102765157B CN201110113134.0A CN201110113134A CN102765157B CN 102765157 B CN102765157 B CN 102765157B CN 201110113134 A CN201110113134 A CN 201110113134A CN 102765157 B CN102765157 B CN 102765157B
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chuck
crush
cutting
rubber
overlap
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CN201110113134.0A
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CN102765157A (en
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金平
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HANGZHOU FUJIKURA RUBBER Ltd
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HANGZHOU FUJIKURA RUBBER Ltd
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  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)

Abstract

The invention discloses a rubber product flash press-cutting tool, which at least comprises an upper substrate and a lower substrate. The upper substrate is provided with an upper clamping assembly and a press-cutting plate. The lower substrate is provided with a lower clamping assembly and an object carrying plate. The upper clamping assembly and the lower clamping assembly form two clamping stations. Two clamping stations are formed between the press-cutting plate and the object carrying plate. Press-cutting operation is realized through the four clamping stations. Through a press-cutting method, the rubber product flash press-cutting tool is used to directly cut off flash from a rubber product, and the operation process is simple and effective. After press-cutting, there is no residue and no damage. The press-cutting treatment cost is low. The rubber product produced by the use of the rubber product flash press-cutting tool has a beautiful appearance and requires no secondary processing, which is helpful for enterprises to reduce quality management cost.

Description

The overlap crush-cutting instrument of rubber
Technical field
The present invention relates to a kind of overlap crush-cutting instrument of rubber.
Background technology
Overlap overflows into the gap locations such as mould spue line or stripper pin in moulding process and the residue material limit stayed on Injection moulded part.
Also there is overlap in rubber edge in the production process of rubber, and overlap is also low due to the closely sealed precision of the contact surface between punch and die, and doses is too much, and clout leaks at weak seal place and formed.In prior art, rubber overlap processing method is varied, mainly comprises following three kinds: free-hand facture, freezing processing method, cylinder grinding method.Different to the requirement of hardware when these three kinds of methods use, process the effect obtained also not identical, and processing cost there is notable difference.
(1) free-hand facture: workman is free-hand to be separated rubber with inside and outside overlap along certainly tearing mouth (the thinner thickness place between overlap with rubber) open, and by simple cutting implement as flat-nose pliers etc. is wiped out failing to process clean remaining overlap.This method is simple and practical, does not need main equipment to drop into, but this method Disposal quality is undesirable; Secondly, certain requirement is had to the technical merit of workman.If flat-nose pliers is as improper use, rubber can be broken or cut off the part of rubber body, and then cause substandard products.Utilize the method, higher to the requirement of mould, need just can be completed by injection moulding from tearing mouth open because formed, so will ensure reasonably from tearing mouth-shaped open, the mould that just must have.Be shaped by mould burn-in effects once certainly tear mouth open, the mouth of certainly tearing open of injection moulding gained easily makes overlap process unclean when overlap is separated, tear mouth open and remain overlap.
(2) freezing processing method: the one as batch process rubber burrs has effective ways, freezing processing method is widely used, it utilizes liquid nitrogen rubber to be cooled to rapidly subzero tens degree, reach the object of low temperature brittleness, make rubber and inside and outside overlap be in a kind of brittle state; Recycling compressed air by the blowout at a high speed of a kind of tiny plastic cement material for making clothes, on the rubber making it to act on low temperature brittleness and inside and outside overlap.From tearing a mouthful thinner thickness open, easily break after being subject to plastic cement material for making clothes high-speed impact, and then play the object removing overlap.This method is applicable to the overlap work for the treatment of of rubber in enormous quantities, and production efficiency is higher.But, utilize the party to need to drop into good hardware setting, as refrigerator and with refrigerator supporting can the recycling device of recovering liquid nitrogen or special supply station in a large number, therefore processing cost is higher.The object of low temperature brittleness is to make to be in brittle state from tearing the rubber that mouth goes out open, but whole rubber is all in low temperature brittleness state during practical operation, the plastic cement material for making clothes of such high speed blowout also can strike on body while tearing mouth open at shock, and then it is damaged to cause body to produce, and affects the quality of final products.The whole low temperature brittleness of rubber, can cause harmful effect to properties of product, the situation of the especially brittle deflashing of multiple low-temperature.Utilize the method also must ensure to be in specific requirement from the thickness tearing mouth open, if thickness is excessive, then very easily cause the phenomenon that overlap is residual, treatment effect is not good.
(3) cylinder grinding method: are put into cylinder together with the steel ball that rubber and some are differed in size.In the process that drum turning rolls, jogging inside and outside overlap when relying on steel ball to contact with rubber, to reach the object of process overlap.This method equipment needed thereby drops into low, economical and practical, but the effect of process is undesirable, also higher to the requirement of certainly tearing mouth open, certainly tear open mouthful thickness undesirable time, overlap treatment effect is just poor.Because the rigidity of steel ball is far above the rigidity of rubber, after steel ball clashes into rubber in rolling process, damage is greatly produced to the outward appearance of rubber, affect the presentation quality of rubber.
In sum, very easily cause overlap to remain, damage the phenomenon of body by prior art process overlap, overlap treatment effect is not good.
Summary of the invention
The technical problem to be solved in the present invention is to provide that a kind of processing cost is low, non-trimming remains, do not damage the overlap crush-cutting instrument of the rubber of body.
Ask and solve the problems of the technologies described above, the present invention adopts following technical scheme: the overlap crush-cutting instrument of this rubber at least comprises upper substrate and infrabasal plate, described upper substrate is provided with clamping assembly and crush-cutting plate, described infrabasal plate is provided with lower clamping assembly and support board, described crush-cutting plate is fixedly connected on upper substrate, described upper clamping assembly is provided with chuck I, described upper clamping assembly is movably connected on upper substrate, described chuck I protrudes on crush-cutting plate surface, described crush-cutting plate is provided with the protruding I for clamping around chuck I, described support board is movably connected on infrabasal plate, described lower clamping assembly is provided with chuck II, described lower clamping assembly is fixedly connected on infrabasal plate, described chuck II protrudes on support board surface, described support board is provided with the protruding II for clamping around chuck II, described chuck I and chuck II is on same working face, described protruding I and protruding II is on same working face.
Chuck I and chuck II is on same working face when working, and such rubber is placed on after on lower clamping assembly and can be clamped up and down, and then is fixed.Protruding I and protruding II lays respectively at around chuck I and chuck II, and abuts against around them, just meets at the intersection from tearing mouth place and rubber and overlap open after such chuck I and chuck II clamps overlap.During work, the joint of chuck I and chuck II relative to the joint counter motion of protruding I and protruding II, and then is certainly torn mouthful place open and is subject to two contrary pulling force of direction, and form the process of scissors crush-cutting object, final overlap departs from from rubber.Overlap can directly be separated with body by realizing crush-cutting method by this device, avoids the situation that overlap remained and damaged body.Crush-cutting method is only effectively cut for overlap, and such operating efficiency is high; And can be used for automatic lotization production, for the automatic updating of rubber production line provides condition
As preferably of the present invention, described upper clamping assembly at least comprises contour bolt, support spring and chuck I, described chuck I is T-shaped, one end of described contour bolt is movably connected on upper substrate, the other end is flexibly connected with chuck I, described support spring is enclosed within contour bolt, and one end of described support spring is flexibly connected with upper substrate, and the other end is connected with chuck I.On this, clamping assembly has structure simply, convenient for production, the advantage that maintenance cost is low.
As preferably of the present invention, described chuck I protrudes and is provided with groove at this end of crush-cutting plate, and described chuck I establishes this end reeded and protruding I to maintain an equal level.Groove is not squeezed for holding protection rubber; protruding I is tearing port part open certainly for clamping overlap and stretching into; such design can be avoided overlap local pressure uneven and be out of shape after chuck I contacts with rubber, thus ensures that protruding I can correctly extend into from tearing mouth place open.
As preferably of the present invention, described chuck II protrudes and is provided with groove at this end of support board, and described chuck II establishes this end reeded and protruding II to maintain an equal level.Groove is not squeezed for holding protection rubber; protruding II is tearing port part open certainly for clamping overlap and stretching into; such design can be avoided overlap local pressure uneven and be out of shape after chuck II contacts with rubber, thus ensures that protruding II can correctly extend into from tearing mouth place open.
The present invention adopts technique scheme: the overlap crush-cutting instrument of this rubber is by realizing crush-cutting method, and directly got off from crush-cutting rubber by overlap, operating process is simply effective.Noresidue after crush-cutting, not damaged, crush-cutting processing cost is low.Utilize the rubber good looking appearance of the overlap crush-cutting tool production gained of this rubber, do not need after-treatment, this contributes to enterprise and reduces quality-control cost.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further described in detail.
Fig. 1 is the structural representation of the overlap crush-cutting instrument of rubber of the present invention;
Fig. 2 is the partial enlarged drawing of Fig. 1;
Fig. 3 is the use schematic diagram I of the overlap crush-cutting instrument of rubber of the present invention;
Fig. 4 is the use schematic diagram II of the overlap crush-cutting instrument of rubber of the present invention.
Detailed description of the invention
As shown in Figure 1, 2, the overlap crush-cutting instrument of rubber comprises upper substrate 1 and infrabasal plate 2.Upper substrate 1 is provided with and clamps assembly and crush-cutting plate 3, crush-cutting plate 3 entirety is plate-like structure, is fixedly connected with between it with upper substrate 1 by screw.Be provided with T-shaped through hole in upper substrate 1 inside, this T-shaped through hole is made up of the through hole that two sections of diameters are different.As shown in Figure 2, crush-cutting plate 3 is provided with protruding I 4 at this end that T-shaped through-hole diameter is less, and protruding I 4 is distributed in the both sides of T-shaped through hole and the center line of T-shaped through hole is symmetrical relatively.The cross section of protruding I 4 is triangular in shape, and its this face towards T-shaped through hole and the inner surface of upper substrate 1 in T-shaped through hole maintain an equal level.Upper clamping assembly comprises contour bolt 5, support spring 6 and chuck I 7.This contour bolt 5 by screw cap end, shaft and threaded ends three part form, screw cap end diameter is greater than the diameter of shaft, and the diameter of shaft is greater than the diameter of threaded ends.Upper substrate 1 is provided with the through hole for installing contour bolt 5, and this through hole is I-shaped shape structure, and the opening diameter at two ends is greater than the diameter of middle sector hole, and the diameter of its middle sector hole is less than the diameter of screw cap end.After contour bolt 5 is inserted in this through hole, screw cap end is embedded in through hole, is subject to the obstruction of upper substrate 1, and contour bolt 5 can not move to direction, threaded ends place again.Chuck I 7 is cylindrical-shaped structure, and profile is T-shaped, and its shape is corresponding with the shape through hole of upper substrate 1 inside; The diameter of one section is less than the diameter of another section.Chuck I 7 is tightened on threaded ends, is flexibly connected with contour bolt 5.Support spring 6 is enclosed within the shaft of contour bolt 5, and one end is pressed on upper substrate 1, and another section is pressed on chuck I 7.This end that chuck I 7 diameter is less passes T-shaped through hole, protrudes the surface at crush-cutting plate 3.Because crush-cutting plate 3 is provided with protruding I 4 in T-shaped through hole, make chuck I 7 diameter also relative with the inner surface of protruding I 4 compared with the outer surface of small end.The through-hole diameter of T-shaped through-hole diameter smaller part is identical with the diameter of chuck I 7 diameter this end less, and such chuck I 7 is at protruding I 4 place and upper substrate 1 compact siro spinning technology.This end that chuck I 7 is positioned at the diameter at protruding I 4 place less is provided with groove, and groove is curved, and groove both sides and protruding I 4 maintain an equal level.During nature, support spring 6 push against chuck I 7 and is pressed on crush-cutting plate 3, and therefore chuck I 7 establishes this end reeded to maintain an equal level with protruding I 4 all the time.
Infrabasal plate 2 is provided with lower clamping assembly and support board 8.Lower clamping assembly only includes grip block 9, is provided with chuck II 10 in the one side of grip block 9.Chuck II 10 is cylindric, and end is provided with groove, and groove is curved; Chuck II 10 is vertically set on grip block 9 surface.Grip block 9 is fixed by screws on infrabasal plate 2.Infrabasal plate 2 is provided with through hole, grip block 9 is provided with T-shaped through hole; T-shaped through hole on through hole on infrabasal plate 2 and grip block 9 is in the same center line; Through-hole diameter on infrabasal plate 2 is greater than the diameter of the T-shaped through-hole diameter maximum on grip block 9, thus defines the through-hole structure of I-shaped shape structure.In this I-shaped shape through hole, be provided with resetting-mechanism, support board 8 is flexibly connected with infrabasal plate 2 by this resetting-mechanism.Resetting-mechanism comprises contour bolt 5, support spring 6.This contour bolt 5 equally by screw cap end, shaft and threaded ends three part form, screw cap end diameter is greater than the diameter of shaft, and the diameter of shaft is greater than the diameter of threaded ends.Through-hole diameter on infrabasal plate 2 is greater than the diameter of screw cap end, and the diameter of the T-shaped through hole on grip block 9 is identical with shaft diameter compared with the diameter of small end.Contour bolt 5 inserts in this I-shaped shape through hole from infrabasal plate 2 direction, and screw cap end is subject to grip block 9 restriction and makes it can only be positioned at infrabasal plate 2.Threaded ends is screwed on support board 8, and contour like this bolt 5 is fixedly connected with loading.Support spring 6 is enclosed within shaft, and this support board 8 is pressed in one end, and the other end is pressed on grip block 9.During nature, support board 8 is pushed into highest point by support spring 6 all the time, and now the screw cap end of contour bolt 5 is pressed on grip block 9.
Support board 8 is provided with through hole, and this through-hole diameter is identical with chuck II 10 diameter.As shown in Figure 2, support board 8 is provided with protruding II 11 in through hole, and protruding II 11 is distributed in through hole both sides and symmetrical relative to through hole center line.The cross section of protruding II 11 is triangular in shape, and the surface that its this face towards through hole and support board 8 are positioned at through hole maintains an equal level.Chuck II 10 inserts in through hole, if this end reeded protrude on support board 8 surface and nature time groove both sides and protruding II 11 fair.
Chuck I 7 is positioned at directly over chuck II 10, is on concentricity line, is just on same working face like this during work.And protruding I 4, protruding II 11 lay respectively at chuck I 7, chuck II 10 both sides, all symmetrical relative to their center line again, so protruding I 4 is also positioned at just going up of protruding II 11, and relative bossing is on same working face.
During use, the overlap crush-cutting instrument of rubber is placed on the pressing machinery of energy rectilinear motion, as punch press.As shown in Figure 3, during work, the rubber 12 with overlap 13 is placed in the groove of chuck II 10, protruding II 11 stretches into and namely certainly tears mouth open at overlap 13 and the intersection of rubber 12.Then upper substrate 1 downward motion, rubber 12 starts to be placed in the groove of chuck I 7, until protruding I 4 stretches into namely certainly tear mouth open at overlap 13 and the intersection of rubber 12.Now, two clamping stations are formed between chuck I 7 and chuck II 10 in rubber 12 both sides; Form two clamping stations in rubber 12 both sides between protruding I 4 and protruding II 11; The station that chuck I 7, chuck II 10 are formed is positioned at the centre of the station that protruding I 4, protruding II 11 are formed.As shown in Figure 4, upper substrate 1 continues motion, and grip block 9 is fixed on infrabasal plate 2, can not move when chuck I 7 and chuck II 10 is tightly pressed in chuck I 7 after on rubber 12 to direction, infrabasal plate 2 place; Now upper substrate 1 continues, to the motion of direction, infrabasal plate 2 place, to be positioned at support spring 6 stress deformation of crush-cutting plate 3, and crush-cutting plate 3 indirectly promotes support board 8 and continues motion.Be positioned at support spring 6 stress deformation on grip block 9, contour bolt 5 is to infrabasal plate 2 internal motion.Be subject to the contrary pulling force effect of both direction from tearing open on mouth like this, final overlap 13 and rubber 12, certainly tearing a mouthful position division open, reach the object of crush-cutting overlap 13.
After the overlap 13 that hold disengaging when crush-cutting plate 3 and support board 8 moves to the position near infrabasal plate 2, upper substrate 1 is reseting movement oppositely, gradually away from infrabasal plate 2 position.In this reseting procedure, support board 8 gets back to original position, and the protruding II 11 on it maintains an equal level with the groove ends of chuck II 10; Chuck I 7 passes T-shaped through hole and protrudes on crush-cutting plate 3 surface, and its groove ends and protruding I 4 maintain an equal level.
In crush-cutting process, stress point is only distributed in from tearing mouth place open, so just can ensure accuracy firmly, avoids the firmly situation made rubber and tear out of control, reaches crush-cutting object accurately.The groove of chuck I 7, chuck II 10 fully ensure that in crush-cutting process, rubber is not squeezed, and protects the quality of rubber.The rubber good looking appearance of crush-cutting gained, non-trimming remains.

Claims (4)

1. the overlap crush-cutting instrument of a rubber, it is characterized in that: the overlap crush-cutting instrument of this rubber described at least comprises upper substrate (1) and infrabasal plate (2), described upper substrate (1) is provided with clamping assembly and crush-cutting plate (3), described infrabasal plate (2) is provided with lower clamping assembly and support board (8), described crush-cutting plate (3) is fixedly connected on upper substrate (1), described upper clamping assembly is provided with chuck I (7), described upper clamping assembly is movably connected on upper substrate (1), described chuck I (7) is protruded on crush-cutting plate (3) surface, described crush-cutting plate (3) is provided with the protruding I (4) for clamping around chuck I (7), described support board (8) is movably connected on infrabasal plate (2), described lower clamping assembly is provided with chuck II (10), described lower clamping assembly is fixedly connected on infrabasal plate (2), described chuck II (10) is protruded on support board (8) surface, described support board (8) is provided with the protruding II (11) for clamping around chuck II (10), described chuck I (7) and chuck II (10) are on same working face, described protruding I (4) and protruding II (11) are on same working face.
2. the overlap crush-cutting instrument of rubber according to claim 1, it is characterized in that: described upper clamping assembly at least comprises contour bolt (5), support spring (6) and chuck I (7), described chuck I (7) is T-shaped, one end of described contour bolt (5) is movably connected on upper substrate (1), the other end is flexibly connected with chuck I (7), described support spring (6) is enclosed within contour bolt (5), one end of described support spring (6) is flexibly connected with upper substrate (1), and the other end is connected with chuck I (7).
3. the overlap crush-cutting instrument of rubber according to claim 1 or 2, it is characterized in that: described chuck I (7) protrusion is provided with groove at this end of crush-cutting plate (3), described chuck I (7) establishes this end reeded and protruding I (4) to maintain an equal level.
4. the overlap crush-cutting instrument of rubber according to claim 1, it is characterized in that: described chuck II (10) protrusion is provided with groove at this end of support board (8), described chuck II (10) establishes this end reeded and protruding II (11) to maintain an equal level.
CN201110113134.0A 2011-05-03 2011-05-03 Rubber product flash press-cutting tool Active CN102765157B (en)

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CN102765157B true CN102765157B (en) 2015-04-08

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103395076A (en) * 2013-07-29 2013-11-20 方小玲 Cutting tool and cutting bracket for manually cutting rag of semi-finished memory sponge pillows
CN103552194B (en) * 2013-08-31 2015-12-09 厦门麦丰密封件有限公司 A kind of rubber overlap eliminating equipment and inside and outside overlap minimizing technology thereof
CN108943535A (en) * 2018-06-29 2018-12-07 四川省蓝扬科技有限公司 A kind of automatic crush-cutting device of rubber product rim charge

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2678811Y (en) * 2004-03-12 2005-02-16 张有龙 Blanking machine of metal steel pipe
CN201291478Y (en) * 2008-11-07 2009-08-19 安徽中鼎密封件股份有限公司 Novel plate-type sealing strip edging fixture clamper
CN101693400A (en) * 2009-11-05 2010-04-14 浙江胜利医疗器械有限公司 Production process and production mold for self-destruction safety syringe rubber plug
CN202021753U (en) * 2011-05-03 2011-11-02 杭州藤仓橡胶有限公司 Flashing pressing-cutting device for die plastic injection molding process

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2678811Y (en) * 2004-03-12 2005-02-16 张有龙 Blanking machine of metal steel pipe
CN201291478Y (en) * 2008-11-07 2009-08-19 安徽中鼎密封件股份有限公司 Novel plate-type sealing strip edging fixture clamper
CN101693400A (en) * 2009-11-05 2010-04-14 浙江胜利医疗器械有限公司 Production process and production mold for self-destruction safety syringe rubber plug
CN202021753U (en) * 2011-05-03 2011-11-02 杭州藤仓橡胶有限公司 Flashing pressing-cutting device for die plastic injection molding process

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