CN102764754A - Garbage combustible curing molding machine - Google Patents
Garbage combustible curing molding machine Download PDFInfo
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- CN102764754A CN102764754A CN2012102794868A CN201210279486A CN102764754A CN 102764754 A CN102764754 A CN 102764754A CN 2012102794868 A CN2012102794868 A CN 2012102794868A CN 201210279486 A CN201210279486 A CN 201210279486A CN 102764754 A CN102764754 A CN 102764754A
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- ring
- formation machine
- combustible
- curing formation
- pressing roller
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Abstract
The invention relates to a garbage combustible curing molding machine which comprises a stand, a hopper, a motor, a ring die assembly, a pressing roller, a pressing roller bracket, a supporting cutter, a lubricating system, a main shaft, a cavity, a belt pulley, a belt feeder and a control cabinet. The ring die assembly comprises a shape retaining die and a molding die; the molding die is in an overall ringlike structure and is made of high wear-resistant alloy; the shape retaining die is formed by a plurality of single modules and is made of common alloy steel; the ring die assembly is arranged horizontally so that the overall service life is improved by 40%; the supporting cutter is arranged below the pressing roller bracket so that the material can be uniformly adequately distributed in front of the pressing roller and the reliability and the productivity of the machine unit can be improved; the belt feeder is arranged above the hopper; the control cabinet is used for controlling the machine unit comprehensively through a circuit and a sensor; an automatic control system is designed for module heating so that the energy can be save and the product quality can be improved; and the feeding mechanism load and the motor load are controlled together so that the machine unit can operate normally.
Description
Technical field
The present invention relates to mechanical design field and relate in particular to rubbish combustible curing formation machine
Background technology
The minimizing of rubbish, recycling treatment are the only ways of response environment problem, and lot of domestic and foreign company and producer are are all competitively researching and developing the technology and equipment that can become the combustible in the rubbish fuel.Domestic existing rubbish combustible curing formation machine mostly stands up type for the ring mould.The problem that exists is that upper and lower nib serious wear is uneven, and overall utilization rate is low; The mold heated Control System Design is too simple and crude, can not adapt to the polytropy of material to be machined; The drawing-in device design is unreasonable, and vexed car, deadlock phenomenon often take place because of feeding is uneven; Mould, pressure roller selection are improper, and service life is too short, has increased the cost of final products; The roller bearing insufficient lubrication often because of roller bearing damages, causes machine halt trouble.
Summary of the invention
For solving the existing and potential technical problem of rubbish combustible curing formation machine.It is strong to the invention provides a kind of adaptability, and production efficiency is high, and energy consumption is low, and long service life is simple to operate, is convenient to keep in repair rubbish combustible curing formation machine.
A kind of rubbish combustible curing formation machine is formed (seeing accompanying drawing 1) by 1 feed belt feeder, 2 hoppers, 3 roller frames, 4 pressure rollers, 5 ring module dresses, 6 cavitys, 7 main shafts, 8 big belt pulleys, 9 frames, 10 small belt pulleys, 11 motors, 12 switch boards, 13 guarantor's patterns, 14 module heating systems, 15 forming ring molds, 16 retainer cuttves.
Said 11 motors, 6 cavitys, be installed on 9 frames; 7 main shafts are installed in 6 cavitys, and 8 big belt pulleys are installed in 7 main shaft lower ends, and 5 ring module dresses are installed on 6 cavitys, and 4 pressure rollers, 3 roller frames are installed in the 5 ring module dresses, and 3 roller frames link through two flat keys and 7 main shafts; 16 retainer cuttves are installed in before the pressure roller of 3 roller frames belows 30---(see accompanying drawing 3) within 60 °; 2 hoppers are contained in the top of 5 ring module dresses.
Press 12 switch board start buttons during work, unit energising heating 5 ring module dresses; After temperature reaches setting value; 11 electric motor startings; Power drives 7 main shafts through 8 big belt pulleys, V-belt, 10 small belt pulleys and rotates; 7 main shafts are done the level revolution through 3 roller frame drive pressure roll shafts, 4 pressure rollers, and the material that is positioned at ring module dress is held up by group material cutter and gets into crush zone, under the extruding of 4 pressure rollers and 5 forming ring molds, gets into nib; The variation of form and density takes place under the acting in conjunction of pressure and temperature, (frictional force of 4 pressure rollers, 5 forming ring molds, storeroom is ordered about the wearing and tearing that 4 pressure roller rotations have reduced 4 pressure rollers).The continuous rotation of 4 pressure rollers makes material constantly get into 5 forming ring mold nibs; Material after promoting to be out of shape constantly is extruded and gets into 13 guarantor's pattern nibs; Be extruded material after the distortion in this course along with the continuous reduction of temperature, shape is fixing gradually and squeezed except that nib.
The installing of among the present invention 5 ring module is counted 13 and is protected pattern and 15 forming ring mold two large divisions (seeing accompanying drawing 2).15 forming ring molds are integral ring-shaped structure, are processed by highly wear-resisting alloy steel; 13 protect pattern is made up of several monomer moulds, is processed by common steel alloy.
In among the present invention 5 ring module dress 13 protected the pattern monomer has some kinds of different sizes, and convenient disassembly is convenient in time adjust according to different material, realizes the purpose of energy-saving and emission-reduction.
Among the present invention 5 ring module dress horizontal positioned has realized the equalization of each nib charger meeting, and 5 ring modules dress overall wear are reached unanimity, and bulk life time increases by 40%.
16 retainer cuttves among the present invention can make material evenly, abundance is distributed in 4 pressure roller the place aheads, stopped to have improved the reliability of unit because of the uneven generation that produces vexed car fault of cloth, helps to improve the productivity ratio of unit simultaneously.
14 module heating system design among the present invention automatic control system, help energy savings, improve the quality of products.
1 feeding mechanism among the present invention and 11 motor loads have been carried out interlock control, have not only guaranteed the normal operation of unit, and have improved utilization rate of electrical.
Description of drawings
Said here accompanying drawing is to be used to provide further understanding of the present invention, constitutes the part of application of the present invention, does not constitute improper qualification of the present invention.In each accompanying drawing:
Fig. 1 is the generalized section of rubbish combustible curing formation machine:
Fig. 2 is ring module dress generalized section:
Fig. 3 is roller frame assembling generalized section:
Icon in the accompanying drawing:
1 feed belt feeder, 2 hoppers, 3 roller frames, 4 pressure rollers, 5 ring module dresses, 6 cavitys, 7 main shafts, 8 big belt pulleys, 9 frames, 10 small belt pulleys, 11 motor, 12 switch boards, 13 conformal moulds, 14 module heating systems, 15 forming ring molds, 16 retainer cuttves.
The specific embodiment
With reference to shown in the accompanying drawing, this rubbish combustible curing formation machine is formed (seeing accompanying drawing 1) by 9 frames, 2 hoppers, 11 motor, 5 ring module dresses, 4 pressure rollers, 3 roller frames, 16 retainer cuttves, 7 main shafts, 6 cavitys, 8,10 big small belt pulleys, 1 feed belt feeder, 12 switch boards during enforcement.
Said 11 motor, 6 cavitys, be installed on 9 frames; 7 main shafts are installed in 6 cavitys, and 8 big belt pulleys are installed in 7 main shaft lower ends, and 5 ring module dresses are installed on 6 cavitys, and 4 pressure rollers, 3 roller frames are installed in the 5 ring module dresses, and 3 roller frames link through two flat keys and 7 main shafts; 16 retainer cuttves are installed in 3 roller frames belows, before 4 pressure rollers 30---(see accompanying drawing 3) within 60 °; 2 hoppers are contained in the top of 5 ring module dresses.
Said 1 feed belt feeder is installed in 2 hoppers top, and the motor for feeding control circuit inserts 12 switch boards; 12 switch boards are realized the comprehensive control to unit through circuit and sensor.
Said 5 ring module installings are counted 13 and are protected pattern and 15 forming ring mold two large divisions (seeing accompanying drawing 2).15 forming ring molds are integral ring-shaped structure, are processed by highly wear-resisting alloy steel; 13 protect pattern is made up of several monomer moulds, is processed by common steel alloy.
In the said 5 ring module dresses 13 are protected the pattern monomer has some kinds of different sizes, and convenient disassembly is convenient in time adjust according to different material, realizes the purpose of energy-saving and emission-reduction.
Said 13 ring module dress horizontal positioned have realized the equalization of each nib charger meeting, and 13 ring modules dress overall wear are reached unanimity, and bulk life time increases by 40%.
Said 16 retainer cuttves can make material evenly, abundance is distributed in pressure roller the place ahead, stopped to have improved the reliability of unit because of the uneven generation that produces vexed car fault of cloth, helps to improve the productivity ratio of unit simultaneously.
Said 14 module heating system design automatic control system, help energy savings, improve the quality of products.
Said 1 feed belt feeder and 11 motor loads have been carried out interlock control, have not only guaranteed the normal operation of unit, and have improved utilization rate of electrical.
Claims (6)
1. a rubbish combustible curing formation machine is made up of 9 frames, 2 hoppers, 11 motors, 5 ring module dresses, 4 pressure rollers, 3 roller frames, 16 retainer cuttves, 7 main shafts, 6 cavitys, 8 big belt pulleys, 10 small belt pulleys, 1 feed belt feeder, 12 switch boards.
2. according to claim 1, described a kind of rubbish combustible curing formation machine, it is characterized in that 5 ring modules installings count 13 and protect pattern and 15 forming ring mold two large divisions.15 forming ring molds are integral ring-shaped structure, are processed by highly wear-resisting alloy steel; 13 protect pattern is made up of several monomer moulds, is processed by common steel alloy.
3. according to claim 1, described a kind of rubbish combustible curing formation machine, it is characterized in that 5 ring module dress horizontal positioned, realized the equalization of each nib charger meeting, 5 ring modules dress overall wear are reached unanimity, bulk life time increases by 40%.
4. according to claim 1, described a kind of rubbish combustible curing formation machine; It is characterized in that 16 retainer cuttves can make material evenly, abundance is distributed in pressure roller the place ahead; Stopped because of the uneven generation that produces vexed car fault of cloth; Improve the reliability of unit, helped to improve the productivity ratio of unit simultaneously.
5. according to claim 1, described a kind of rubbish combustible curing formation machine, the automatic control system that it is characterized in that 14 module heating system design helps energy savings, improves the quality of products.
6. according to claim 1, described a kind of rubbish combustible curing formation machine, it is characterized in that 1 feed belt feeder and 11 motor loads have carried out interlock control, not only guarantee the normal operation of unit, and improved utilization rate of electrical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102794868A CN102764754A (en) | 2012-08-08 | 2012-08-08 | Garbage combustible curing molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102794868A CN102764754A (en) | 2012-08-08 | 2012-08-08 | Garbage combustible curing molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102764754A true CN102764754A (en) | 2012-11-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012102794868A Pending CN102764754A (en) | 2012-08-08 | 2012-08-08 | Garbage combustible curing molding machine |
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| CN (1) | CN102764754A (en) |
Citations (10)
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| CN101474882A (en) * | 2009-01-21 | 2009-07-08 | 彭世润 | Composite type circular mould biological substance fuel forming machine |
| CN201559322U (en) * | 2009-09-18 | 2010-08-25 | 邯郸金狮棉机有限公司 | Biomass compression molding press |
| CN101875245A (en) * | 2010-05-13 | 2010-11-03 | 北京奥科瑞丰机电技术有限公司 | Circular mould flatwise type biomass extrusion moulding machine |
| CN201702970U (en) * | 2010-06-10 | 2011-01-12 | 韩新平 | Distributing device of ring mold type straw regenerated fuel block pressing forming machine |
| CN201755916U (en) * | 2010-03-10 | 2011-03-09 | 四川雷鸣生物环保工程有限公司 | Garbage derived fuel flat die pelleting machine |
| WO2011038917A1 (en) * | 2009-09-30 | 2011-04-07 | Dieffenbacher Gmbh + Co. Kg | Pellet press for producing pellets |
| CN102363372A (en) * | 2011-11-29 | 2012-02-29 | 徐州燃控科技生物能源有限公司 | Section combined ring die module structure |
| CN202191881U (en) * | 2011-07-28 | 2012-04-18 | 黑龙江农垦建工玖阳新能源科技开发有限公司 | Flat annular mold biomass forming machine |
| CN202237962U (en) * | 2011-08-01 | 2012-05-30 | 安徽鼎梁生物能源科技开发有限公司 | Biomass flat-die granulation machine |
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2012
- 2012-08-08 CN CN2012102794868A patent/CN102764754A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005185949A (en) * | 2003-12-25 | 2005-07-14 | Mitsubishi Chemicals Corp | Production method and device of multi-component oxide catalyst |
| CN101474882A (en) * | 2009-01-21 | 2009-07-08 | 彭世润 | Composite type circular mould biological substance fuel forming machine |
| CN201559322U (en) * | 2009-09-18 | 2010-08-25 | 邯郸金狮棉机有限公司 | Biomass compression molding press |
| WO2011038917A1 (en) * | 2009-09-30 | 2011-04-07 | Dieffenbacher Gmbh + Co. Kg | Pellet press for producing pellets |
| CN201755916U (en) * | 2010-03-10 | 2011-03-09 | 四川雷鸣生物环保工程有限公司 | Garbage derived fuel flat die pelleting machine |
| CN101875245A (en) * | 2010-05-13 | 2010-11-03 | 北京奥科瑞丰机电技术有限公司 | Circular mould flatwise type biomass extrusion moulding machine |
| CN201702970U (en) * | 2010-06-10 | 2011-01-12 | 韩新平 | Distributing device of ring mold type straw regenerated fuel block pressing forming machine |
| CN202191881U (en) * | 2011-07-28 | 2012-04-18 | 黑龙江农垦建工玖阳新能源科技开发有限公司 | Flat annular mold biomass forming machine |
| CN202237962U (en) * | 2011-08-01 | 2012-05-30 | 安徽鼎梁生物能源科技开发有限公司 | Biomass flat-die granulation machine |
| CN102363372A (en) * | 2011-11-29 | 2012-02-29 | 徐州燃控科技生物能源有限公司 | Section combined ring die module structure |
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Application publication date: 20121107 |