CN102759907A - Automatic controlling and operating system for whole mine - Google Patents

Automatic controlling and operating system for whole mine Download PDF

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CN102759907A
CN102759907A CN2012101493346A CN201210149334A CN102759907A CN 102759907 A CN102759907 A CN 102759907A CN 2012101493346 A CN2012101493346 A CN 2012101493346A CN 201210149334 A CN201210149334 A CN 201210149334A CN 102759907 A CN102759907 A CN 102759907A
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mine
analysis
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陶亮
刘恩孝
李红利
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BEIJING JINAOWEI TECHNOLOGIES Co Ltd
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BEIJING JINAOWEI TECHNOLOGIES Co Ltd
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Abstract

The invention discloses an automatic controlling and operating system for a whole mine. An expert analysis system, a control center, an operating management center, a mineral monitoring data center, a mineral space data center and a mineral management data center are mutually connected through an industrial kilomega Ethernet ring network, wherein the expert analysis system is used for reading data in a mineral monitoring center database, a mineral space data database and the mineral management data central database through the control center and analyzing the result or an instruction made by an operator; and various subsystems are controlled by the control center. According to the automatic controlling and operating system, data centers are established for carrying out data fusion by adopting unified information resource planning and information coding, so that the goals of high intelligence and automatic production of the whole mine are achieved. The automatic and paper-free office is basically realized and the cost of daily office is reduced.

Description

Full mine robotization control and operating system
Technical field
The present invention relates to a kind of control and operating system, specifically, relate to a kind of full mine robotization control and operating system.
Background technology
At present, coal industry since information-based starting, to add left and right sides coal industry situation in 2000 than later depressed, the investment of information-based aspect is less, causes that coal enterprise's level of informatization was generally lower in the past.Owing to lack integrated planning, cause a large amount of " information island " to occur, cause and can't support the management innovation and the system innovation of enterprise, thereby cause the management and decision-making level of coal enterprise low through informationalized integrated effect; Coal industry is different with other manufacturing; Aspect information-based, face more complicated problems; To pay close attention to not only rest on several aspects that general enterprise such as for example logistics paid attention to; Also to pay close attention to the work of the aspects such as coordination, tissue and safety of production, if it is take the pattern of other industrial application of information technology to build the informationization of coal industry, obviously unrealistic; In the process of information implement of coal industry; Owing to lack construction criteria; And all there are very big difference in scale, formation unit, way to manage and current situation between each coal group; Cause in the informatization process, implementation process, target vary, do not possess portable with can be with reference to property.
The colliery was be that core is built with " full mine robotization " since 2000 always, mainly faced safely, produces this link, and with information be integrated into the construction main flow, between the excavation of data, the system the work done of interlock few.Along with fast development of information technology, the intension of colliery robotization was enriched constantly and was expanded in recent years, came up to us just gradually in digital mine, intelligent mine.The colliery comprehensive automation constantly improve space measurement information digitalization, the three dimensional stress that adds whole mine, with the organically blending of whole colliery business management system after, be exactly our intension in " digitizing mine " at present.
But digitizing is not a purpose, and it is the intermediate means that we reach purpose, and digitizing is intelligent for final realization, and the final goal in " digitizing mine " is to build " intelligent mine ".Utilize the digging technology of artificial intelligence technology, data; With all kinds of experts' professional solution, professional thought; The software module that formation can repeat; With the various information in " digitizing mine " analysis decision through all kinds of analysis expert system, formation can directly act on the expert opinion of safety in production and operation management, for safe, the efficient operation in colliery provides powerful guarantee.
Summary of the invention
A kind of full mine robotization control and operating system that the present invention designs in order to solve the problems of the technologies described above just.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of full mine robotization control and operating system comprise analysis expert system, control center, operations control center, mining monitor data center, mining spatial data center, mining management data center; Analysis expert system, control center, operations control center, mining monitor data center, mining spatial data center, mining management data center are through the interconnection of giga industry ethernet ring network; The analysis expert system reads the data in mining monitor data center, mining spatial data center, the mining management data central database through control center; Through the instruction that analysis expert systematic analysis result or operator assign, through control center each subsystem is controlled again; After each subsystem image data, through storing mining spatial data center into after the spatial data analysis systematic analysis processing, mining spatial data center is supported for the analysis expert system provides data; Operations control center reads the data in mining monitor data center, mining spatial data center, the mining management data central database; Through the instruction that analysis expert systematic analysis result or operator assign, through the colliery management system transportation and sales, finance, cost, goods and materials and human resources are managed again.
Said full mine robotization control and operating system, its subsystem comprise safety in production subsystem and spatial data platform subsystem; Wherein, produce subsystem entirely and comprise electric power monitoring system, railless free-wheeled vehicle supervisory system, water supply well control system, fully-mechanized mining working supervisory system, safety monitoring system, personnel location system, beam tube monitoring system, Techno-Industrial television system, mine pressure monitoring system, hydrologic monitoring system, yield monitoring system, mine IP broadcast system, mine dispatching communication system, mine wireless telecommunication system, administrative communication system, permanent refuge chamber, coalbed gas geology prediction and compiling drawing system, electromechanical equipment fault diagnosis and large screen display system; The spatial data platform subsystem comprise ventilation network separate calculation and Analysis, electric power system accident trace analysis, mine pipe network component, permeable flood analysis, underground fire simulation and applied analysis, survey management and keep away calamity route system.
Said full mine robotization control and operating system, its colliery MIS comprises the IT application in enterprises networking; The office automation system, transportation and sales management system, financial management system; Cost Management System, material supply management system and HRMS.
One, system design thought
Scheme adopts wholely to be planned according to the framework in " intelligent mine ", guarantee advanced technology, information opened, control, commander flexibly, the informix processing power is strong, and combines present situation to implement step by step.Practicality, reliability, advance, perspective principle are followed in the project construction strictness, when setting up " intelligent mine " each several part, also formulate relevant data interaction standard, and for each subsystem construction of later stage corresponding code requirement are provided.
System builds the final effect performance as follows:
1, the safety in production subsystem in the planning is accomplished " unmanned ", for realizing " subtract the people and put forward effect " in the colliery.
2, each subsystem adopts shared transmission channel to transmit, and avoids passage of a cover system, realizes " transmission is merged ".
3, system adopts unified IRP and information coding, sets up " data center ", realizes " data fusion ".
4, control center and operations control center are realized:
(1) can in the branch control of control center, be optimized control to corresponding subsystem in the heart.
(2) dispatcher and related management personnel can inquire about the operational factor of each subsystem in the ore deposit on any computing machine, understand the operation conditions of system in real time, so that correct assign various traffic orders.
(3) realize classifying alarm, promptly different type of alarm, rank are offered different personnel respectively, and can also increase alarm range simultaneously with the lifting of alert levels.
(4) the module refinement avoids equipment to move in spite of illness to the overhaul management of equipment, and the generation of minimizing accident increases service life of equipment.
(5) set up the safety zone, simplify the judgement of security information, fan out from point to area.
(6) set up the emergency preplan storehouse,, can accomplish without any confusion in case emergency condition takes place.
(7) set up interaction relation between the subsystem, for example: " video interlink, avoiding apex filling vale ", comprehensive utilization each side data, real eliminate " information island ".
(8), and concentrate management to the relevant form of various productions, record, professional machine account electronization.Through the data analysis of production scheduling, assessment production safety management situation is for the optimization production management provides foundation, to guarantee carrying out of production and operation plan.
(9) anatomize people in the Coal Production, machine, environmental factor; Unsafe acts and unsafe condition from reduce Coal Production are started with; Realized the quantitative management of Mine Safe Production Management, the professional overall process of intelligent coal mine safety management has realized the quantitative prediction of accident.Thereby accomplish trouble-saving on the whole generation, be the safety in production business procedure, leader's security decision, the mine disaster relief and rescue, the accident forecast prevention provides a whole set of solution.
(10) daily management of mine ventilation safety and calculating decision support system (DSS) put into practice based on mine ventilation theory, The present computer technology and mine.The informationization service of overall process is provided to system evaluation for ventilation safety data determination, the management of engineering map, safety analysis calculating, telesecurity information transmission, security information processing and the most optimum distribution of resources in colliery; Submit figure to and calculate setting analysis really for prevention and processing mine systematicness, serious accident of overall importance; Directly get into the daily technical management of mine ventilation safety, for mine ventilation safety provides the very effectively daily technology support system of high-tech content.
5, can scrap etc. the tracing management that carries out of overall process to the use of colliery electromechanical equipment from the planned purchases to equipment.
6, the office automation system is accomplished each item management of enterprises and the processing of routine matter, and the shared and transmission of information, basic with no paper office the, the cost of reduction routine office work realized.
Two, subsystem construction plan
Safety, production subsystem have the basic demand of following several aspects:
The first, subsystem possesses Long-distance Control, automatically control, manually control, for process control system, can free flow startup, and reduce the idle running of equipment, provide opening of equipment effective Homes Using TV, reduce idle power consumption, reduce cost; Can reduce the nurse personnel in a large number, corresponding minimizing wage drops into, and can enrich plant maintenance maintenance troop, improves maintenance quality, and the minimizing accident takes place, and the passive maintenance that becomes after having an accident is prophylactic repair initiatively, improves the utilization rate of equipment.
The second, subsystem has perfect protective device, and maintenance in time avoids equipment to move in spite of illness.Can improve the subsystem maintenance quality, the minimizing accident takes place, and the passive maintenance that becomes after having an accident is prophylactic repair initiatively, improves the utilization rate of equipment.Can effectively protect equipment, prolong the serviceable life of equipment, reduce the force outage time, improve the production ability of enterprise.Guarantee the safety in production in colliery, prevent the generation of great dynamo-electric accident and personal injury, improve working environment, raise labour productivity.
The 3rd, subsystem has real-time status, fault statistics, equipment operation curve, subsystem or the equipment operation pre-alarm of equipment, in time reminds the staff to handle latent defect, effectively prevents the generation of accident.Some subsystems have remote diagnosis software, and diagnostic message in time is provided, and for the maintainer provides information, guarantee normal, the on-call maintenance of equipment.More special supplement production subsystem such as main drainage systems can be realized peak load shifting according to water bunker level and time start and stop water pump, improve the water pump effective rate of utilization, reduce cost energy efficiency.
This subsystem planning is divided into 2 major parts, 18 of safety in production subsystems, 7 of spatial sub systems.Each subsystem physical planning of keeping the safety in production sees the following form.
Figure BSA00000717156300061
Figure BSA00000717156300071
Figure BSA00000717156300081
Each spatial data platform subsystem physical planning sees the following form.
Figure BSA00000717156300082
Three, the function of system's realization
1, device security is reliable, protects complete reliable.
Realizing the unattended function of various systems, at first is equipment reliable, comprises that with the relevant all devices of control all should be reliable and stable.Such as; If all kinds of electrically operated valves often move not in place or go wrong in the control system of water pump; Which is automatically will be often in the process of control former thereby cause the interruption of control flow because of these at water pump, finally causes unattended function to realize.
Realize unattended function; Be exactly guard's work the on-the-spot people of minimizing of control; So for the operation of the normal and stable of assurance equipment when equipment is in unmanned guard's state the time; Except the protection of the original requirement of control system at ordinary times, also need increase in addition the normal operation that some necessary protections guarantee equipment, the vibration transducer of using like large pump etc.
2, auxiliary monitoring and communication tool should be perfect
Some place of various protections of equipment can't replace the function of human eye fully, and this just need increase video monitoring in some important steps or place, to improve monitoring function.The last coal point of sealing-tape machine for example, the coal outlet of feeder, water plant and electric substation etc.Patrol and examine personnel in addition because the position is fixing, when running into burning issue, need in time notify the personnel of patrolling and examining, so just need wireless telecommunications system and expand ripple relevant device such as propaganda directed to communicate must supporting putting in place.
3, after the realization centralized control, the control flow of part existing equipment need adjust
Realize unmanned, need make amendment the control flow of part existing equipment.Such as the control flow of the electric-control system of original sealing-tape machine is the control to the single strips of adhesive tape machine with protection; And realize unattended the time when whole coal streaming system; Its operation conditions that starts or stops CONTROL PROCESS flow process journey needs and the place ahead or rear sealing-tape machine connects; Realize the optimal control process of total system, this need make modification certainly on original control flow technology.
4, design prediction will have emergent preparation measures
When system realized unmanned, though the personnel that patrol and examine patrol and examine throughout, the emergency measure when must taking into account system major accident occurring was to guarantee not interrupting of production.For example: the down-hole coal streaming system in certain ore deposit has 14 sealing-tape machines; It is at first just being considered unattended the time; After transmission is interrupted or is gone up level controlling system and go wrong and can't in time repair; How the existing on duty and personnel that patrol and examine guarantee that system resumes operation fast and in design, confirmed four regional centralized control centers; Can accomplish the control of these 14 sealing-tape machines as long as after going wrong, patrol and examine personnel four Regional Control Center operations, thereby guarantee to produce in this case quick-recovery soon.
5, the deposit in advance of technical force
The equipment that unmanned means technology, maintenance personal's management and maintenance is more, this just mean they the scope of one's knowledge broad more.And these knowledge and experiences are to need accumulation, and suggestion is decided just study at the scene between installation period at equipment, like this could be to the repair method of the CONTROL PROCESS of system, each equipment and with deep impression in the method for operating that runs in emergency circumstances.
6, the change of management idea, institutional improvement
Unmanned is all having very big difference on the method for operating and on to the management of equipment with on the original method; This administrative section that just needs us is formulated the management system that makes new advances to this change, with assurance equipment and personnel's safe, continuing reliably of guaranteeing to produce.
The invention has the beneficial effects as follows: system adopts unified IRP and information coding, sets up " data center ", carries out " data fusion ", realizes that full ore deposit height is intelligent, the target of automated production.Safety in production subsystem in the planning is accomplished " unmanned ", for realizing " subtract the people and put forward effect " in the colliery.Basic robotization, with no paper office, the cost of reduction routine office work realized.
Description of drawings
Fig. 1 is a structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
As shown in Figure 1, a kind of full mine robotization control of the present invention and operating system comprise analysis expert system, control center, operations control center, mining monitor data center, mining spatial data center, mining management data center; Analysis expert system, control center, operations control center, mining monitor data center, mining spatial data center, mining management data center are through the interconnection of giga industry ethernet ring network; The analysis expert system reads the data in mining monitor data center, mining spatial data center, the mining management data central database through control center; Through the instruction that analysis expert systematic analysis result or operator assign, through control center each subsystem is controlled again; After each subsystem image data, through storing mining spatial data center into after the spatial data analysis systematic analysis processing, mining spatial data center is supported for the analysis expert system provides data; Operations control center reads the data in mining monitor data center, mining spatial data center, the mining management data central database; Through the instruction that analysis expert systematic analysis result or operator assign, through the colliery management system transportation and sales, finance, cost, goods and materials and human resources are managed again.
Said full mine robotization control and operating system, its subsystem comprise safety in production subsystem and spatial data platform subsystem; Wherein, produce subsystem entirely and comprise electric power monitoring system, railless free-wheeled vehicle supervisory system, water supply well control system, fully-mechanized mining working supervisory system, safety monitoring system, personnel location system, beam tube monitoring system, Techno-Industrial television system, mine pressure monitoring system, hydrologic monitoring system, yield monitoring system, mine IP broadcast system, mine dispatching communication system, mine wireless telecommunication system, administrative communication system, permanent refuge chamber, coalbed gas geology prediction and compiling drawing system, electromechanical equipment fault diagnosis and large screen display system; The spatial data platform subsystem comprise ventilation network separate calculation and Analysis, electric power system accident trace analysis, mine pipe network component, permeable flood analysis, underground fire simulation and applied analysis, survey management and keep away calamity route system.
Said full mine robotization control and operating system, its colliery MIS comprises the IT application in enterprises networking; The office automation system, transportation and sales management system, financial management system; Cost Management System, material supply management system and HRMS.
One, system design thought
Scheme adopts wholely to be planned according to the framework in " intelligent mine ", guarantee advanced technology, information opened, control, commander flexibly, the informix processing power is strong, and combines present situation to implement step by step.Practicality, reliability, advance, perspective principle are followed in the project construction strictness, when setting up " intelligent mine " each several part, also formulate relevant data interaction standard, and for each subsystem construction of later stage corresponding code requirement are provided.
System builds the final effect performance as follows:
1, the safety in production subsystem in the planning is accomplished " unmanned ", for realizing " subtract the people and put forward effect " in the colliery.
2, each subsystem adopts shared transmission channel to transmit, and avoids passage of a cover system, realizes " transmission is merged ".
3, system adopts unified IRP and information coding, sets up " data center ", realizes " data fusion ".
4, control center and operations control center are realized:
(1) can in the branch control of control center, be optimized control to corresponding subsystem in the heart.
(2) dispatcher and related management personnel can inquire about the operational factor of each subsystem in the ore deposit on any computing machine, understand the operation conditions of system in real time, so that correct assign various traffic orders.
(3) realize classifying alarm, promptly different type of alarm, rank are offered different personnel respectively, and can also increase alarm range simultaneously with the lifting of alert levels.
(4) the module refinement avoids equipment to move in spite of illness to the overhaul management of equipment, and the generation of minimizing accident increases service life of equipment.
(5) set up the safety zone, simplify the judgement of security information, fan out from point to area.
(6) set up the emergency preplan storehouse,, can accomplish without any confusion in case emergency condition takes place.
(7) set up interaction relation between the subsystem, for example: " video interlink, avoiding apex filling vale ", comprehensive utilization each side data, real eliminate " information island ".
(8), and concentrate management to the relevant form of various productions, record, professional machine account electronization.Through the data analysis of production scheduling, assessment production safety management situation is for the optimization production management provides foundation, to guarantee carrying out of production and operation plan.
(9) anatomize people in the Coal Production, machine, environmental factor; Unsafe acts and unsafe condition from reduce Coal Production are started with; Realized the quantitative management of Mine Safe Production Management, the professional overall process of intelligent coal mine safety management has realized the quantitative prediction of accident.Thereby accomplish trouble-saving on the whole generation, be the safety in production business procedure, leader's security decision, the mine disaster relief and rescue, the accident forecast prevention provides a whole set of solution.
(10) daily management of mine ventilation safety and calculating decision support system (DSS) put into practice based on mine ventilation theory, The present computer technology and mine.The informationization service of overall process is provided to system evaluation for ventilation safety data determination, the management of engineering map, safety analysis calculating, telesecurity information transmission, security information processing and the most optimum distribution of resources in colliery; Submit figure to and calculate setting analysis really for prevention and processing mine systematicness, serious accident of overall importance; Directly get into the daily technical management of mine ventilation safety, for mine ventilation safety provides the very effectively daily technology support system of high-tech content.
5, can scrap etc. the tracing management that carries out of overall process to the use of colliery electromechanical equipment from the planned purchases to equipment.
6, the office automation system is accomplished each item management of enterprises and the processing of routine matter, and the shared and transmission of information, basic with no paper office the, the cost of reduction routine office work realized.
Two, subsystem construction plan
Safety, production subsystem have the basic demand of following several aspects:
The first, subsystem possesses Long-distance Control, automatically control, manually control, for process control system, can free flow startup, and reduce the idle running of equipment, provide opening of equipment effective Homes Using TV, reduce idle power consumption, reduce cost; Can reduce the nurse personnel in a large number, corresponding minimizing wage drops into, and can enrich plant maintenance maintenance troop, improves maintenance quality, and the minimizing accident takes place, and the passive maintenance that becomes after having an accident is prophylactic repair initiatively, improves the utilization rate of equipment.
The second, subsystem has perfect protective device, and maintenance in time avoids equipment to move in spite of illness.Can improve the subsystem maintenance quality, the minimizing accident takes place, and the passive maintenance that becomes after having an accident is prophylactic repair initiatively, improves the utilization rate of equipment.Can effectively protect equipment, prolong the serviceable life of equipment, reduce the force outage time, improve the production ability of enterprise.Guarantee the safety in production in colliery, prevent the generation of great dynamo-electric accident and personal injury, improve working environment, raise labour productivity.
The 3rd, subsystem has real-time status, fault statistics, equipment operation curve, subsystem or the equipment operation pre-alarm of equipment, in time reminds the staff to handle latent defect, effectively prevents the generation of accident.Some subsystems have remote diagnosis software, and diagnostic message in time is provided, and for the maintainer provides information, guarantee normal, the on-call maintenance of equipment.More special supplement production subsystem such as main drainage systems can be realized peak load shifting according to water bunker level and time start and stop water pump, improve the water pump effective rate of utilization, reduce cost energy efficiency.
This subsystem planning is divided into 2 major parts, 18 of safety in production subsystems, 7 of spatial sub systems.Each subsystem physical planning of keeping the safety in production sees the following form.
Figure BSA00000717156300151
Figure BSA00000717156300161
Each spatial data platform subsystem physical planning sees the following form.
Figure BSA00000717156300162
Figure BSA00000717156300171
The present invention is not limited to above-mentioned preferred forms, and other any identical with the present invention or akin products that anyone draws under enlightenment of the present invention all drop within protection scope of the present invention.

Claims (3)

1. full mine robotization control and operating system; Comprise analysis expert system, control center, operations control center, mining monitor data center, mining spatial data center, mining management data center; It is characterized in that: analysis expert system, control center, operations control center, mining monitor data center, mining spatial data center, mining management data center are through the interconnection of giga industry ethernet ring network; The analysis expert system reads the data in mining monitor data center, mining spatial data center, the mining management data central database through control center; Through the instruction that analysis expert systematic analysis result or operator assign, through control center each subsystem is controlled again; After each subsystem image data, through storing mining spatial data center into after the spatial data analysis systematic analysis processing, mining spatial data center is supported for the analysis expert system provides data; Operations control center reads the data in mining monitor data center, mining spatial data center, the mining management data central database; Through the instruction that analysis expert systematic analysis result or operator assign, through the colliery management system transportation and sales, finance, cost, goods and materials and human resources are managed again.
2. full mine robotization control according to claim 1 and operating system is characterized in that: subsystem comprises safety in production subsystem and spatial data platform subsystem; Wherein, produce subsystem entirely and comprise electric power monitoring system, railless free-wheeled vehicle supervisory system, water supply well control system, fully-mechanized mining working supervisory system, safety monitoring system, personnel location system, beam tube monitoring system, Techno-Industrial television system, mine pressure monitoring system, hydrologic monitoring system, yield monitoring system, mine IP broadcast system, mine dispatching communication system, mine wireless telecommunication system, administrative communication system, permanent refuge chamber, coalbed gas geology prediction and compiling drawing system, electromechanical equipment fault diagnosis and large screen display system; The spatial data platform subsystem comprise ventilation network separate calculation and Analysis, electric power system accident trace analysis, mine pipe network component, permeable flood analysis, underground fire simulation and applied analysis, survey management and keep away calamity route system.
3. full mine robotization control according to claim 1 and operating system; It is characterized in that: the colliery MIS comprises the IT application in enterprises networking, the office automation system; The transportation and sales management system; Financial management system, Cost Management System, material supply management system and HRMS.
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Application publication date: 20121031