CN102757888B - Aerobic fermentation air blasting and distributing system of solid-state organic wastes - Google Patents

Aerobic fermentation air blasting and distributing system of solid-state organic wastes Download PDF

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Publication number
CN102757888B
CN102757888B CN 201210239667 CN201210239667A CN102757888B CN 102757888 B CN102757888 B CN 102757888B CN 201210239667 CN201210239667 CN 201210239667 CN 201210239667 A CN201210239667 A CN 201210239667A CN 102757888 B CN102757888 B CN 102757888B
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aerobic fermentation
solid
bracing frame
state organic
type bracing
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CN 201210239667
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CN102757888A (en
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马小杰
黄瑾
朱浩川
励建全
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Shanghai Urban Construction Design Research Institute Group Co Ltd
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Shanghai Urban Construction Design Research Institute Co ltd
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    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M21/00Bioreactors or fermenters specially adapted for specific uses
    • C12M21/16Solid state fermenters, e.g. for koji production
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/26Constructional details, e.g. recesses, hinges flexible
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M23/00Constructional details, e.g. recesses, hinges
    • C12M23/38Caps; Covers; Plugs; Pouring means
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12MAPPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
    • C12M39/00Means for cleaning the apparatus or avoiding unwanted deposits of microorganisms

Abstract

The invention discloses an aerobic fermentation air blasting and distributing device of solid-state organic wastes. The aerobic fermentation air blasting and distributing device comprises an air distributing groove, a ventilating cover plate and an air supplying pipe, wherein the air supplying pipe is communicated with the air distributing groove; and the ventilating cover plate covers a groove opening of the air distributing groove. The aerobic fermentation air blasting and distributing device of the solid-state organic wastes further comprises a water discharging groove, a ventilating bottom plate and a washing device; the water discharging groove is arranged at the bottom of the air distributing groove and the washing device is arranged in the air distributing groove; the ventilating bottom plate is arranged on the washing device; and a filler layer which enables supplied air to be uniformly dispersed is arranged between the ventilating cover plate and the ventilating bottom plate. The invention provides the aerobic fermentation air blasting and distributing device of the solid-state organic wastes, which has a simple and flexible structure, can uniformly ventilate and supply oxygen, can also automatically wash the air distributing device in real time, greatly reduces the labor intensity of workers and improves the efficiency of aerobic fermentation treatment.

Description

Solid-state organic waste aerobic fermentation air blast distribution device
Technical field
The present invention relates to fermentation of organic wastes ventilation gas distribution technical field, relate in particular to a kind of solid-state organic waste aerobic fermentation air blast distribution device.
Background technology
The aerobic fermentation process be organism under the condition of aerobic, make good use of the secreted exoenzyme of oxygen animalcule solid-state organic waste be decomposed into dissolved organic matter matter, penetrate in the cell again.Microorganism is by Metabolic activity, and a part of oxidation operation is wherein become simple inorganics, and for biological vital movement provides required energy, another part organism is converted into the required nutritive substance of organism, forms new cell paste, and microorganism is constantly bred.In this process, emit big energy, except sub-fraction provides the energy for tenuigenin is synthetic, all the other are all emitted with the form of heat, and temperature of charge is raise and transpiring moisture, top temperature can reach 60 ℃~70 ℃, reach the scope (50 ℃~70 ℃ of temperature, disinfecting time 30min) of pasteurization, solid-state organic waste is through pyroprocessing, parasitic ovum wherein, pathogenic bacterium etc. are killed, thereby make mud reach innoxious.
In this process, the heap body heats up and moisture evaporation is all mainly reacted heating by microorganism aerobic, therefore, the ventilation oxygen supply is the important component part of high-temperature aerobic fermentation process, the air-distributing device of forms such as the present gas distribution pipe of using always, cloth air-bed, its operation must not have under the situation of windrow on top, takes manually to draw clearly mode, labour intensity is big, work under bad environment, and when take place stopping up in the fermenting process, can't handle in real time, influenced the aerobic fermentation processing efficiency, and fluctuation of service.
Therefore, those skilled in the art is devoted to develop a kind of solid-state organic waste aerobic fermentation air blast distribution device that can overcome above-mentioned shortcoming, enters in the heap body with making even air.
Summary of the invention
Because the above-mentioned defective of prior art, technical problem to be solved by this invention provides a kind of simple structure, flexible, the ventilation oxygen supply is even, can also clean automatically distribution device in real time simultaneously, lower labor strength greatly, improved the solid-state organic waste aerobic fermentation air blast distribution device of the efficient of aerobic fermentation processing.
For achieving the above object, the invention provides a kind of solid-state organic waste aerobic fermentation air blast distribution device, comprise cloth air drain, ventilative cover plate and air-supply duct, described air-supply duct and cloth air drain connect, and ventilative cover plate is covered in the notch of cloth air drain; Wherein, described solid-state organic waste aerobic fermentation air blast distribution device also comprises: drainage tray, ventilative base plate and washing unit; Described drainage tray is arranged on the bottom of described cloth air drain, and described washing unit is arranged in the described cloth air drain, and described ventilative base plate is arranged on the described washing unit, is provided with between described ventilative cover plate and the ventilative base plate to make air feed scatter uniform packing layer; Described washing unit comprises the rinse water joint, washing cap, and H type bracing frame, and for the liftable supporter that supports ventilative base plate; Described H type bracing frame is hollow support frame, described rinse water joint runs through the hollow space of H type bracing frame, upper end and described hollow space that described washing cap is arranged on H type bracing frame connect, and also are provided with the syringe pipe for the flushing water outlet on the described washing cap; Described liftable supporter is arranged on the hollow space of described H type bracing frame.
More excellent, the filler in the described packing layer is the plastics Ball-type packing.
More excellent, described gas distribution groove bottom is set to the scarp, and described drainage tray is arranged on described scarp bottom, the external delivery pipe of described drainage tray.
More excellent, described solid-state organic waste aerobic fermentation air blast distribution device comprises that several evenly are arranged on the washing unit in the cloth air drain, described ventilative base plate is arranged on the liftable supporter of adjacent washing unit, and described washing unit is connected on the wash tub pipe.
More excellent, described liftable supporter comprises: upper piston, lower piston, connecting rod, spring, and the back up pad that is connected with described ventilative base plate; Described upper piston is arranged on the upper end of described connecting rod, described lower piston is arranged on the lower end of described connecting rod, described upper piston and lower piston are movably connected on the described hollow space of described H type bracing frame, described back up pad is fixed on the described connecting rod, one end of described spring is arranged on the lower surface of described back up pad, and an other end is fixed on described H type bracing frame.
More excellent, described liftable supporter comprises: upper piston, lower piston, connecting rod, extension spring, and the back up pad that is connected with described ventilative base plate; Described upper piston is arranged on the upper end of described connecting rod, described lower piston is arranged on the lower end of described connecting rod, described upper piston and lower piston are movably connected on the described hollow space of described H type bracing frame, described back up pad is fixed on the described connecting rod, one end of described extension spring is arranged on the upper surface of described upper piston, and an other end is arranged on the described H type bracing frame.
More excellent, described liftable supporter also comprises: some fixed links; Described back up pad is provided with tie rod holes and fixed link hole, and described fixed link passes the fixed link hole and is fixedly installed on the H type bracing frame, and described back up pad is set on the connecting rod by tie rod holes.
More excellent, described washing unit comprises two liftable supporters, on the right and left that is arranged on H type bracing frame of two liftable supporter symmetries.
Beneficial effect of the present invention: simple structure, flexible, realize that not only the ventilation oxygen supply is even, can also clean automatically distribution device in real time simultaneously, greatly reduce labor strength, improved the efficient that aerobic fermentation is handled.Specifically, the present invention can guarantee further that the aerobic fermentation air blast evenly realizes the automatic cleaning of distribution device simultaneously, thereby improved the level of automation that solid-state organic waste aerobic fermentation is handled, the stability of raising device operation and energy-conservation, and reduced working strength of workers, meanwhile, the present invention also can be implemented under the situation of full heap and clean, and further promotes technology stability and processing efficiency that aerobic fermentation process is handled solid-state organic waste.
Be described further below with reference to the technique effect of accompanying drawing to design of the present invention, concrete structure and generation, to understand purpose of the present invention, feature and effect fully.
Description of drawings
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the A-A cross-sectional view of Fig. 1.
Fig. 3 is the washing unit side-view of present embodiment.
Fig. 4 is the structural representation of the back up pad of present embodiment.
Fig. 5 is the structural representation of the ventilative base plate of present embodiment.
Fig. 6 is the jacking condition contrast synoptic diagram of present embodiment liftable supporter part.
Embodiment
As shown in Figure 1, a specific embodiment of the present invention, solid-state organic waste aerobic fermentation air blast distribution device comprises cloth air drain 1, ventilative cover plate 2, air-supply duct 3, drainage tray 4, ventilative base plate 5 and washing unit 6.
Wherein, air-supply duct 3 connects with cloth air drain 1, ventilative cover plate 2 is covered in the notch of cloth air drain 1, drainage tray 4 is arranged on the bottom of cloth air drain 1, washing unit 6 is arranged in the cloth air drain 1, ventilative base plate 5 is arranged on the washing unit 6, is provided with between ventilative cover plate 2 and the ventilative base plate 5 to make air feed scatter uniform packing layer.
As shown in Figure 1, solid-state organic waste aerobic fermentation air blast distribution device in the present embodiment, include but not limited to be applied in the reactor of various requirement air blast gas distribution, exemplary, present embodiment is the distribution device that is applied in the solid-state organic waste aerobic fermentation groove, to the oxygen supply of ventilating of the fermentation reaction of solid-state organic waste, described solid-state organic waste is stacked on the ventilative cover plate 2.
Be provided with several washing units 6 by wash tub pipe 9 series connection in the cloth air drain 1 in described reactor, washing unit 6 evenly is fixedly installed in the cloth air drain 1, be provided with ventilative base plate 5 between two adjacent washing units 6, all ventilative base plates 5 are provided with packing layer 7 between ventilative base plate 5 and ventilative cover plate 2 on a horizontal plane.
When air-supply duct 3 beginning air feed, gas enters cloth air drain 1, because isolation and the barrier effect of ventilative base plate 5 and packing layer 7, gas at first is full of the cloth air drain 1 of the below that is in ventilative base plate 5, increase gradually along with cloth air drain 1 internal gas pressure, gas up overflows by ventilative base plate 5, enters packing layer 7, further even gas distribution; Because in the air feed process, packing layer 7 and ventilative base plate 5 are stopped up by the top windrow through regular meeting, influence the effect of ventilation oxygen supply greatly, so must in time clear up it.
At this moment, only need open washing unit 6, rinse water will spray simultaneously on packing layer 7 and ventilative base plate 5, carries out the cleaning of fs; Obviously, by the adjusting of washing unit 6 aquifer yields and drainage tray 4 water displacement, can control the elevation of water surface in the cloth air drain 1, make water level cover ventilative base plate 5 and packing layer 7, realize the cleaning of subordinate phase; Last re-adjustment cleaning device aquifer yield and drainage tray 4 water displacement are discharged sewage, finish once and clean, and certainly, can also carry out repeatedly wash cycles as required.
This shows that the simple structure of present embodiment, flexible realizes that not only the ventilation oxygen supply is even, can also clean automatically distribution device in real time simultaneously, has lowered labor strength greatly, improved the efficient that aerobic fermentation is handled.
In addition, as Fig. 1 and Fig. 5, shown in this specific embodiment, the filler that adopts in the packing layer 7 is the plastics Ball-type packing, offer the long strip shape through hole adaptive with plastics Ball-type packing diameter on the ventilative base plate 5, further improve cleaning performance with evenly ventilative, certainly can also select the filler of other materials or shape, present embodiment is preferred plastic material, mainly be to utilize its density lower than water, when carrying out the subordinate phase cleaning, filler can be at water float, be not easy to be blocked on the ventilative base plate 5, make that the cleaning performance of ventilative base plate 5 and filler is better.
As shown in Figure 1, in this specific embodiment, cloth air drain 1 bottom surface is set to the scarp, and drainage tray 4 is arranged on described scarp bottom, and drainage tray 4 external delivery pipes 8 are convenient to cloth air drain 1 and are carried out draining completely.
As shown in Figures 2 and 3, in this specific embodiment, used washing unit 6 comprises rinse water joint 61, washing cap 62, and H type bracing frame 63, and for the liftable supporter 64 that supports ventilative base plate 5; H type bracing frame 63 is hollow support frame, and rinse water joint 61 runs through the hollow space of H type bracing frame 63, and upper end and described hollow space that washing cap 62 is arranged on H type bracing frame 63 connect, and also are provided with the syringe pipe 65 for the flushing water outlet on the washing cap 62; Liftable supporter 64 is arranged on the hollow space of H type bracing frame 63.
At present embodiment, rinse water pours into the hollow space of H type bracing frame 63, and rinse water is last only to be sprayed from syringe pipe.
As shown in Figure 1, in this specific embodiment, a plurality of washing units evenly are arranged in the cloth air drain 1, ventilative base plate 5 as shown in Figure 5 is arranged on the liftable supporter 64 of adjacent washing unit, the rinse water joint 61 of washing unit 6 is connected on the wash tub pipe 9, to being in the washing unit of cloth air drain 1 two ends, can be according to the distance of the whole story two ventilative base plates 5 and cloth air drain 1 two ends, the cushion block of each adaptive block length bar shaped on liftable supporter 64, two ends is sealed, avoid filler to be spilt by two ends.
As shown in Figures 2 and 3, liftable supporter 64 comprises: upper piston 641, lower piston 642, connecting rod 643, spring 644, fixed link 645 and the back up pad 646 that is connected with ventilative base plate 5; Upper piston 641 is arranged on the upper end of connecting rod 643, lower piston 642 is arranged on the lower end of connecting rod 643, upper piston 641 and lower piston 642 are movably connected on the described hollow space of H type bracing frame 63, back up pad 646 is fixed on the connecting rod 643, one end of described spring 644 is arranged on the lower surface of described back up pad 646, and an other end is fixed on described H type bracing frame 63.
As shown in Figure 4, the center offers tie rod holes 647 on the back up pad 646, around tie rod holes 647, offer 4 fixed link holes 648, fixed link 645 passes fixed link hole 648 and is welded on the H type bracing frame 63, back up pad 646 is by tie rod holes 647 sheathed being weldingly fixed on the connecting rod 643, drive by connecting rod 643, slide up and down along fixed link 645.Upper piston 641 and lower piston 642 are done the piston motion in H type bracing frame 63.As shown in Figure 2, each washing unit 6 of present embodiment comprises on the right and left of the H type that is arranged on bracing frame 63 of 64, two liftable supporter 64 symmetries of two liftable supporters.
As shown in Figure 6, liftable supporter 64 has two working ordeies, is washing unit 6 not during water flowing in a of Fig. 6 figure, and liftable supporter 64 is in high-order working state figure; When in the b of Fig. 6 figure, being washing unit 6 water flowings, liftable supporter 64 is in the working state figure of low level, and at this time owing to water flowing, hydraulic pressure has a downward pressure to upper piston 641, spring 644 is further compressed, thereby realize the automatic decline of liftable supporter 64 positions.Because the decline of liftable supporter 64, drive the synchronous decline of ventilative base plate 5 positions, made that the space between ventilative cover plate 2 and the ventilative base plate becomes big, be in the packing layer 7 in this space also along with becoming more fluffy, impel whole wash phase to become more efficient, cleaning performance is better; After wash phase finished, spring 644 resetted, and liftable supporter 64 rises to original position automatically.
Exemplary, the operational applications of this specific embodiment may further comprise the steps:
1) in cloth air drain 1 by several washing units 6 of wash tub pipe 9 series connection, washing unit 6 evenly is fixedly installed in the cloth air drain 1.
2) be provided with ventilative base plate 5 between two adjacent washing units 6, all ventilative base plates 5 guarantee approximately in one plane.
3) open ventilative cover plate 2, filler is packed on the ventilative base plate 5, and then cover ventilative cover plate 2; Namely finish all installation works to this.
When air-supply duct 3 beginning air feed, gas enters cloth air drain 1, because isolation and the barrier effect of ventilative base plate 5 and packing layer 7, gas at first is full of the cloth air drain 1 of the below that is in ventilative base plate 5, increase gradually along with cloth air drain 1 internal gas pressure, gas up overflows by ventilative base plate 5, enters packing layer 7, further even gas distribution; Because in the air feed process, packing layer 7 and ventilative base plate 5 are stopped up by the top windrow through regular meeting, influence the effect of ventilation oxygen supply greatly, so must in time clear up it; At this moment, only need open washing unit 6, rinse water will spray simultaneously on packing layer 7 and ventilative base plate 5, carries out the cleaning of fs; Obviously, by the adjusting of washing unit 6 aquifer yields and drainage tray 4 water displacement, can control the elevation of water surface in the cloth air drain 1, make water level cover ventilative base plate 5 and packing layer 7, realize the cleaning of subordinate phase; Last re-adjustment cleaning device aquifer yield and drainage tray 4 water displacement are discharged sewage, finish once and clean, and certainly, can also carry out repeatedly wash cycles as required.
In other specific embodiments, substitute, above-mentioned spring 644 can also be extension spring, and described extension spring one end is arranged on the upper surface of upper piston 641, and an other end is arranged on the H type bracing frame 63; Perhaps extension spring one end is arranged on back up pad 646 upper surfaces, and the other end is arranged on the H type bracing frame 63, the present invention includes but is not limited to above-mentioned concrete structure.
More than describe preferred embodiment of the present invention in detail.Should be appreciated that those of ordinary skill in the art need not creative work and just can design according to the present invention make many modifications and variations.Therefore, all technician in the art all should be in the determined protection domain by claims under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.

Claims (8)

1. a solid-state organic waste aerobic fermentation air blast distribution device comprises cloth air drain, ventilative cover plate and air-supply duct, and described air-supply duct and cloth air drain connect, and described ventilative cover plate is covered in the notch of described cloth air drain; It is characterized in that: also comprise: drainage tray, ventilative base plate and washing unit; Described drainage tray is arranged on the bottom of described cloth air drain, and described washing unit is arranged in the described cloth air drain, and described ventilative base plate is arranged on the described washing unit, is provided with between described ventilative cover plate and the ventilative base plate to make air feed scatter uniform packing layer; Described washing unit comprises the rinse water joint, washing cap, and H type bracing frame, and for the liftable supporter that supports described ventilative base plate; Described H type bracing frame is hollow support frame, described rinse water joint runs through the hollow space of described H type bracing frame, upper end and described hollow space that described washing cap is arranged on described H type bracing frame connect, and also are provided with the syringe pipe for the flushing water outlet on the described washing cap; Described liftable supporter is arranged on the hollow space of described H type bracing frame.
2. solid-state organic waste aerobic fermentation air blast distribution device as claimed in claim 1, it is characterized in that: the filler in the described packing layer is the plastics Ball-type packing.
3. solid-state organic waste aerobic fermentation air blast distribution device as claimed in claim 1, it is characterized in that: described gas distribution groove bottom is set to the scarp, and described drainage tray is arranged on described scarp bottom, the external delivery pipe of described drainage tray.
4. solid-state organic waste aerobic fermentation air blast distribution device as claimed in claim 1, it is characterized in that: described solid-state organic waste aerobic fermentation air blast distribution device comprises that several evenly are arranged on the washing unit in the cloth air drain, described ventilative base plate is arranged on the liftable supporter of adjacent described washing unit, and described washing unit is connected on the wash tub pipe.
5. solid-state organic waste aerobic fermentation air blast distribution device as claimed in claim 4, it is characterized in that: described liftable supporter comprises: upper piston, lower piston, connecting rod, spring, and the back up pad that is connected with described ventilative base plate; Described upper piston is arranged on the upper end of described connecting rod, described lower piston is arranged on the lower end of described connecting rod, described upper piston and lower piston are movably connected on the described hollow space of described H type bracing frame, described back up pad is fixed on the described connecting rod, one end of described spring is arranged on the lower surface of described back up pad, and an other end is fixed on described H type bracing frame.
6. solid-state organic waste aerobic fermentation air blast distribution device as claimed in claim 4, it is characterized in that: described liftable supporter comprises: upper piston, lower piston, connecting rod, extension spring, and the back up pad that is connected with described ventilative base plate; Described upper piston is arranged on the upper end of described connecting rod, described lower piston is arranged on the lower end of described connecting rod, described upper piston and lower piston are movably connected on the described hollow space of described H type bracing frame, described back up pad is fixed on the described connecting rod, one end of described extension spring is arranged on the upper surface of described upper piston, and an other end is arranged on the described H type bracing frame.
7. as claim 5 or 6 described solid-state organic waste aerobic fermentation air blast distribution devices, it is characterized in that: described liftable supporter also comprises: some fixed links; Described back up pad is provided with tie rod holes and fixed link hole, and described fixed link passes the fixed link hole and is fixedly installed on the H type bracing frame, and described back up pad is set on the connecting rod by tie rod holes.
8. solid-state organic waste aerobic fermentation air blast distribution device as claimed in claim 7, it is characterized in that: described washing unit comprises two liftable supporters, on the right and left that is arranged on H type bracing frame of two liftable supporter symmetries.
CN 201210239667 2012-07-11 2012-07-11 Aerobic fermentation air blasting and distributing system of solid-state organic wastes Active CN102757888B (en)

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CN103771937B (en) * 2014-01-24 2016-08-17 上海环保工程成套有限公司 A kind of sludge composting experimental facilities and method
CN104014580B (en) * 2014-06-19 2016-08-17 北方工程设计研究院有限公司 A kind of organic solid castoff stabilizing treatment system
CN111574266A (en) * 2020-05-18 2020-08-25 东北农业大学 Negative pressure type compost gas distribution device and method
CN112778034B (en) * 2020-12-23 2022-08-09 北京创臻环境技术有限公司 Uniform gas distribution device

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