CN102756413B - Method for preparing automobile painted bamboo cushion - Google Patents
Method for preparing automobile painted bamboo cushion Download PDFInfo
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- CN102756413B CN102756413B CN201210257466.0A CN201210257466A CN102756413B CN 102756413 B CN102756413 B CN 102756413B CN 201210257466 A CN201210257466 A CN 201210257466A CN 102756413 B CN102756413 B CN 102756413B
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- colored drawing
- bamboo chip
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- pad
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Abstract
The invention relates to a method for preparing an automobile painted bamboo cushion. According to the invention, the painting technology is grafted to the automobile painted bamboo cushion, the operation is simple and convenient, plate making and repeated color processes are eliminated, and painting can be fulfilled in one step, so that the automobile painted bamboo cushion is superior in quality. Hydraulic spray-applied coating is adopted, so that the atomizing loss of finishing coat is greatly reduced to save finishing coat, and the pollution discharge quantity is reduced. Special oily ink is used, so as to ensure vraisemblance of output images, and achieve the quality of a photo. Patterns on the automobile painted bamboo cushion are waterproof, sun-proof, wear resistant and non-fading. The method is better than the conventional technologies such as thermal transfer, screen printing and the like. Particularly, the characteristic of the surface of a painted object is concave-convex, the height difference between a concave part and an adjacent convex part can be extended to 7 mm, so as to show a perfect painting effect. Compared with the conventional thermal transfer technology, the method has the advantage that the cost can be reduced by more than 80 percent. The method is simple and convenient to operate, and leads the main stream of fashion and personality.
Description
Technical field
The present invention relates to a kind of automobile colored drawing bamboo pad method.Especially the method for color painting is carried out on automobile bamboo pad surface.
Background technology
Four developing stage have been gone through in the development of known automobile bamboo pad: the first stage: in the 80-90 age, wooden bead cushion is the Developing mainstream of car mat at that time.Second stage: the nineties, 20 beginnings of the century, the appearance of straw weavings, has progressively substituted the pad of wooden pearl.Phase III: during 2006 2010, occurred staple fibre, artificial silk and linen-cotton car mat manual and that machining forms.Fourth stage: 2010 start, and Chinese automobile has incorporated the world, external advanced automobile consumption concept: comfortable, environmental protection, health, cleans fuel-economizing, low-carbon (LC).It is the trend of world today's Automobile Products development.Ventilate, ventilative, nice and cool, the new and high technology car mat of easy cleaning has been trend of the times, and traditional artificial fibre automobile pad faces test and shuffles.The continuous appearance of new material and new technology, traditional artificial fibre automobile pad, as artificial silk, Wei Kasi also has sodolin.Heavy, hard, be not easy to clean, easily mildew bacterium, obviously can not meet pursue comfortable, the consumption demand of healthy and environmental protection, and automobile bamboo pad will to be us expect jointly! Bamboo cold-mat has bamboo skin and two kinds of materials of bamboo core.The bamboo piece screwing out with bamboo skin zone position, takes and can feel cooler than the bamboo piece screwing out with bamboo core.Although wherein practical inexpensive.But because true qualities bamboo pad is without colored drawing pattern, perception is poor, cannot meet the psychological needs of consumer's seeking new thoughts, and the present invention researches and develops this specially.
Summary of the invention
Object of the present invention is exactly the technology that not yet solves colored drawing on automobile bamboo pad for existing, and the defect existing further to improve automobile bamboo pad facing decorate properties, for market provides a kind of automobile colored drawing bamboo pad method.
The technical problem to be solved in the present invention is to overcome the unified dullness that adopts bamboo true qualities of existing automobile bamboo pad to decorate framework, designs a set of brand-new color-painting method.The technical scheme addressing the above problem is: automobile colored drawing bamboo pad is selected and the non-contacting ink-jet colored drawing of object equipment, can carry out colored colored drawing on automobile bamboo pad surface.Have colored drawing of full-color pattern and complete, without plate-making, without printing down and repetition chromatography, color is beautiful, and effect is true to nature, and image waterproof is sun-proof, wear-resistant, and strong adhesion is colour-fast.Its equipment operating is simple and easy, stable performance, creates the colored drawing quality higher than Freehandhand-drawing mode, can meet the high-intensity rapid batch production requirement of industry, significantly improves product market competition ability.The method step of this automobile colored drawing bamboo pad is:
(1), select bamboo: select the mao bamboon in 5 years bamboo ages, by broken bamboo machine, a hair is made into eight 2cm wide, long microscler strip naturally, then with slicer by microscler strip bamboo cane as required sawed-off one-tenth 2cm wide × the long bamboo chip of 3cm,, hole for subsequent use through unit mahine;
(2), polishing, bamboo chip is put into skin grinder sanding, dust removal 2 hours;
(3), soak: the bamboo chip of polishing after dust removal inserted the dipping 40 minutes of 2% NaOH hot solution, and hot solution is 55 DEG C;
(4), bleaching: the bamboo chip after sodium hydroxide solution dipping is put into the bleaching liquid closed processes containing 3% hydrogen peroxide, 0.07% industrial acetic acid, 20 hours time;
(5), airing: bamboo chip after bleaching is placed under daylight to airing 5;
(6), dry: the bamboo chip drying machine of airing carries out drying for 12 hours, temperature 60 C;
(7), screening: need manually screen the bamboo chip after drying, bamboo chip needs look white free from admixture;
(8), film: the bamboo chip topcoating with air compressor machine spray gun to screening;
(9), frame up: the mould wooden frame of the bamboo strip surface that sprayed finish paint being put into 30 × 70cm upward sequences successively;
(10), colored drawing: delivery tool wooden frame is placed in the middle of colored drawing machine, starts colored drawing machine to bamboo chip colored drawing, after colored drawing is complete; Successively to the automatic colored drawing of bamboo chip in next mould wooden frame;
Described coloured drawing pigment is oiliness color pigment.
(11), threading: mold removal wooden frame, successively bamboo chip successively threading is tightened up with nylon wire, periphery is knotted into the bamboo pad of required size;
(12), packaging: with can externally selling after clear plastic wrap pack encapsulation, automobile colored drawing bamboo pad technique all completes by assembled good bamboo pad.
Beneficial effect of the present invention is: a kind of automobile colored drawing bamboo pad method, colored drawing technical graft is to automobile colored drawing bamboo pad, simple to operation: without plate-making and repetition chromatography flow process, one time colored drawing completes, simple to operate, give automobile colored drawing bamboo pad superior with strong support.Adopt hydraulic spraying, the atomization of finish paint is run off and is subtracted greatly, saves finish paint, has reduced blowdown flow rate. and adopt special oily ink: and the image effect of output is true to nature, reaches photograph quality.Made colored drawing bamboo pad image waterproof, sun-proof, wear-resistant, colour-fast.The traditional handicrafts such as non-thermal transfer printing, silk-screen are comparable.Especially by the characteristic of colored drawing body surface, concavo-convex drop maximum can be extended to 7mm, can present perfect colored drawing effect.Ultralow colored drawing cost: compared with existing caloric transfer printing technology, can save more than 80% cost.Its process is simple to operate, convenient, individual character main flow ahead of fashions.
The invention has the advantages that:
1, the high-quality mao bamboon in selected 5 years bamboo ages is raw material, in conjunction with advanced manufacturing process, has overcome the difficulty that bamboo pad is easily damaged by worms.There is ventilative, nice and cool, not sticky sweat, unconvoluted feature.It is the indispensable good merchantable brand of autumn in summer high temperature season automobile sunstroke prevention cooling.Bamboo pad adopts particle machine for automatic working to be processed into, bamboo chip color is vivid, surface fiber fine and smooth smooth, density is high, is smooth to the touch, feels more comfortable.
2, antistatic, anti-ly fracture, gas permeability is strong, water-resistance good, the maintenance, the flexibility that are of value to human body skin are good, are applicable to being layered in car mat using.It has absorbing carbon dioxide, purifies air, the effect enhancing metabolism.
3, adopt special oily ink: the image effect of output is true to nature, reaches photograph quality.Made colored drawing bamboo pad pattern waterproof, sun-proof, wear-resistant, colour-fast.
4, easy to use, can fold, easy-to-collection, Portable belt, mildew-resistant, mothproof, connect firm solidly, be the good merchantable brand that is fed to kith and kin.
5, without plate-making and repetition chromatography flow process, one time colored drawing completes, simple to operate, gives automobile colored drawing bamboo pad superior with strong support.
Detailed description of the invention
The present invention is described in further detail below in conjunction with embodiment:
For Comprehension and Implementation better, describe processing step of the present invention in detail as an example of the automobile bamboo pad of a 28 × 68cm of colored drawing example below:
Embodiment, selects the mao bamboon in 5 years bamboo ages, by broken bamboo machine, a hair is made into eight 2cm wide, naturally long microscler strip, again with slicer by microscler strip bamboo cane as required sawed-off one-tenth 2cm wide × the long bamboo chip of 3cm, after unit mahine boring, insert in sanding machine and polish dust removal 2 hours; Insert again 55 DEG C, the dipping of the NaOH hot solution of content 2% 40 minutes, after the bamboo chip airing after to be impregnated, with in the bleaching liquid of 3% hydrogen peroxide, 0.07% industrial acetic acid to bamboo chip closed processes, after 20 hours, take out and be placed under daylight airing 5; Drying machine carries out temperature 60 C oven dry again, 12 hours laggard row artificial screenings, and after the variegated bamboo piece of reject, the look white pure bamboo chip topcoating with air compressor machine spray gun to screening; Then the mould wooden frame of the bamboo strip surface that sprayed finish paint being put into 30 × 70cm upward sequences successively, and be placed in colored drawing machine central authorities, adjust colored drawing machine nozzle distance to 1.2cm place, bamboo chip surface in mould wooden frame, start computer, the colored drawing pattern data input colored drawing machine mould wooden frame designing, the colored drawing machine automatic colored drawing of bamboo chip as required automatically, coloured drawing pigment is oiliness color pigment, object is strong adhesion, sun-proof, the anti-sweat, wear-resistant of oiliness color pigment to bamboo pad.After colored drawing is complete, mold removal wooden frame, then advance one successively to the automatic colored drawing of bamboo chip in next mould wooden frame; Object is that mould wooden frame can be realized alternating current aquation and makes, and can accurately locate colored drawing, the mould wooden frame taking off, treat that colored drawing ink parches, successively bamboo chip threading is tightened up with transparent nylon line again, peripheral knotting is assembled into the bamboo pad of suitable size, obtains a kind of new and original, colorful automobile colored drawing bamboo pad product, after transparent plastic bag packaging, can externally sell.
Claims (2)
1. a method of making automobile colored drawing bamboo pad, is characterized in that comprising following method step:
(1), select bamboo: select the mao bamboon in 5 years bamboo ages, by broken bamboo machine, a mao bamboon is made into eight 2CM wide, naturally long microscler strip, again with slicer by microscler strip bamboo cane as required sawed-off one-tenth 2CM wide × the long bamboo chip of 3CM, for subsequent use through unit mahine boring;
(2), polishing, bamboo chip is put into skin grinder sanding, dust removal 2 hours;
(3), soak: the bamboo chip of polishing after dust removal inserted the dipping 40 minutes of 2% NaOH hot solution, and hot solution is 55 DEG C;
(4), bleaching: the bamboo chip after sodium hydroxide solution dipping is put into the bleaching liquid closed processes containing 3% hydrogen peroxide, 0.07% industrial acetic acid, 20 hours time;
(5), airing: bamboo chip after bleaching is placed under daylight to airing 5;
(6), dry: the bamboo chip drying machine of airing carries out drying for 12 hours, temperature 60 C;
(7), screening: need manually screen the bamboo chip after drying, bamboo chip needs look white free from admixture;
(8), film: the bamboo chip topcoating with air compressor machine spray gun to screening;
(9), frame up: the mould wooden frame of the bamboo strip surface that sprayed finish paint being put into 30X70CM upward sequences;
(10), colored drawing: delivery tool wooden frame is placed in the middle of colored drawing machine, starts colored drawing machine to bamboo chip colored drawing, after colored drawing is complete; To the automatic colored drawing of bamboo chip in next mould wooden frame;
(11), threading: mold removal wooden frame, bamboo chip threading is tightened up with nylon wire, periphery is knotted into the bamboo pad of required size;
(12), packaging; By assembled good bamboo pad, with can externally selling after clear plastic wrap pack encapsulation, automobile colored drawing bamboo pad technique all completes.
2. a kind of method of making automobile colored drawing bamboo pad according to claim 1, is characterized in that the coloured drawing pigment that described colored drawing machine uses is oiliness color pigment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210257466.0A CN102756413B (en) | 2012-07-25 | 2012-07-25 | Method for preparing automobile painted bamboo cushion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210257466.0A CN102756413B (en) | 2012-07-25 | 2012-07-25 | Method for preparing automobile painted bamboo cushion |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102756413A CN102756413A (en) | 2012-10-31 |
| CN102756413B true CN102756413B (en) | 2014-07-09 |
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| CN201210257466.0A Expired - Fee Related CN102756413B (en) | 2012-07-25 | 2012-07-25 | Method for preparing automobile painted bamboo cushion |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR0132546B1 (en) * | 1994-01-12 | 1998-04-14 | 김평곤 | Process of bamboo mat |
| KR200185915Y1 (en) * | 2000-01-24 | 2000-06-15 | 양석중 | A bamboo-made cushion with magnets |
| CN101879018A (en) * | 2010-07-22 | 2010-11-10 | 吴江市永利工艺制品有限责任公司 | Reelable cool bamboo seat cushion |
| JP2010260300A (en) * | 2009-05-11 | 2010-11-18 | Taisei Denki Kogyo:Kk | Plate material for transfer cart |
| CN202060371U (en) * | 2011-05-25 | 2011-12-07 | 南通五联品牌策划有限公司 | Health-care bamboo cushion |
| CN202191075U (en) * | 2011-08-01 | 2012-04-18 | 启东连庭竹制品销售有限公司 | Bamboo pad |
-
2012
- 2012-07-25 CN CN201210257466.0A patent/CN102756413B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR0132546B1 (en) * | 1994-01-12 | 1998-04-14 | 김평곤 | Process of bamboo mat |
| KR200185915Y1 (en) * | 2000-01-24 | 2000-06-15 | 양석중 | A bamboo-made cushion with magnets |
| JP2010260300A (en) * | 2009-05-11 | 2010-11-18 | Taisei Denki Kogyo:Kk | Plate material for transfer cart |
| CN101879018A (en) * | 2010-07-22 | 2010-11-10 | 吴江市永利工艺制品有限责任公司 | Reelable cool bamboo seat cushion |
| CN202060371U (en) * | 2011-05-25 | 2011-12-07 | 南通五联品牌策划有限公司 | Health-care bamboo cushion |
| CN202191075U (en) * | 2011-08-01 | 2012-04-18 | 启东连庭竹制品销售有限公司 | Bamboo pad |
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| Publication number | Publication date |
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| CN102756413A (en) | 2012-10-31 |
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