CN102756413A - Method for preparing automobile painted bamboo cushion - Google Patents
Method for preparing automobile painted bamboo cushion Download PDFInfo
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- CN102756413A CN102756413A CN2012102574660A CN201210257466A CN102756413A CN 102756413 A CN102756413 A CN 102756413A CN 2012102574660 A CN2012102574660 A CN 2012102574660A CN 201210257466 A CN201210257466 A CN 201210257466A CN 102756413 A CN102756413 A CN 102756413A
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- bamboo
- colored drawing
- bamboo chip
- automobile
- pad
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Abstract
The invention relates to a method for preparing an automobile painted bamboo cushion. According to the invention, the painting technology is grafted to the automobile painted bamboo cushion, the operation is simple and convenient, plate making and repeated color processes are eliminated, and painting can be fulfilled in one step, so that the automobile painted bamboo cushion is superior in quality. Hydraulic spray-applied coating is adopted, so that the atomizing loss of finishing coat is greatly reduced to save finishing coat, and the pollution discharge quantity is reduced. Special oily ink is used, so as to ensure vraisemblance of output images, and achieve the quality of a photo. Patterns on the automobile painted bamboo cushion are waterproof, sun-proof, wear resistant and non-fading. The method is better than the conventional technologies such as thermal transfer, screen printing and the like. Particularly, the characteristic of the surface of a painted object is concave-convex, the height difference between a concave part and an adjacent convex part can be extended to 7 mm, so as to show a perfect painting effect. Compared with the conventional thermal transfer technology, the method has the advantage that the cost can be reduced by more than 80 percent. The method is simple and convenient to operate, and leads the main stream of fashion and personality.
Description
Technical field
The present invention relates to a kind of automobile colored drawing bamboo pad method.Especially the method for color painting is carried out on automobile bamboo pad surface.
Background technology
Four developing stage have been gone through in known automobile bamboo pad development: the phase I: in the 80-90 age, wooden bead cushion is the development main flow of car mat at that time.Second stage: the nineties, 20 beginnings of the century, the appearance of straw weavings has progressively substituted the pad of wooden pearl.Phase III: during 2006 2010, staple fibre, artificial silk and linen-cotton car mat manual and that machining forms have occurred.Stage: beginning in 2010, Chinese automobile has incorporated the world, external advanced automobile consumption theory: comfortable, environmental protection, health is cleaned fuel-economizing, low-carbon (LC).It is world today's Automobile Products development current.Ventilate, ventilative, nice and cool, the new and high technology car mat that is prone to clean has been trend of the times, and traditional artificial fibre automobile pad faces test and shuffles.The continuous appearance of new material and new technology, traditional artificial fibre automobile pad, like artificial silk, Wei Kasi also has sodolin.Heavy, hard, be not easy to clean, mildew bacterium easily, obviously can not satisfy pursue comfortable, the consumption demand of healthy and environmental protection, and automobile bamboo pad will to be our institute expect jointly! Bamboo cold-mat has bamboo skin and two kinds of materials of bamboo core.With the bamboo piece that bamboo skin zone position screws out, take and to feel cooler than the bamboo piece that screws out with the bamboo core.Though it is wherein practical inexpensive.But because the no colored drawing pattern of true qualities bamboo pad, impression is poor, can't satisfy the psychological needs of consumer's seeking new thoughts, and the present invention researches and develops this specially.
Summary of the invention
The object of the invention is exactly the technology to colored drawing on the existing still unresolved automobile bamboo pad, and the defective that exists with further raising automobile bamboo pad facing decorate properties is for market provides a kind of automobile colored drawing bamboo pad method.
The technical problem that the present invention will solve is to overcome the unified dullness of bamboo true qualities that adopts of existing automobile bamboo pad to decorate framework, designs the brand-new color-painting method of a cover.The technical scheme that addresses the above problem is: automobile colored drawing bamboo pad is selected for use and the non-contacting ink-jet colored drawing of object equipment, can carry out colored colored drawing on automobile bamboo pad surface.Have colored drawing of full-color pattern and accomplish, need not plate-making, need not printing down and repeat chromatography, color is beautiful, and effect is true to nature, and the image waterproof is sun-proof, wear-resistant, and strong adhesion is colour-fast.Simple and easy, the stable performance of its equipment operation creates the colored drawing quality higher than Freehandhand-drawing mode, can satisfy the high-intensity rapid batch production requirement of industry, significantly improves the product market competition ability.The method step of this automobile colored drawing bamboo pad is:
(1), select bamboo: select for use the mao bamboon in 5 years bamboo ages a hair to be made into wide, the long naturally microscler strip of eight 2cm through broken bamboo machine, again with slicer with the sawed-off as required one-tenth of microscler strip bamboo bar 2cm wide * the long bamboo chip of 3cm,, hole subsequent use through unit mahine;
(2), the polishing, bamboo chip is put into skin grinder sanding, dust removal 2 hours;
(3), soak: the bamboo chip after the polishing dust removal is inserted the dipping 40 minutes of 2% NaOH hot solution, and hot solution is 55 ℃;
(4), bleaching: the bamboo chip behind the sodium hydroxide solution dipping is put into the bleaching liquid closed processes that contains 3% hydrogen peroxide, 0.07% industrial acetic acid, 20 hours time;
(5), airing: be placed under the daylight airing to bleaching back bamboo chip 5;
(6), oven dry: the bamboo chip of airing carries out oven dry in 12 hours, 60 ℃ of temperature through dryer;
(7), screening: need manual work to screen to the bamboo chip after the oven dry, bamboo chip needs look white free from admixture;
(8), film: with the bamboo chip topcoating of air compressor machine spray gun to screening;
(9), frame up: the bamboo chip that will the spray finish paint mould wooden frame of putting into 30 * 70cm that faces up sequences successively;
(10), colored drawing: delivery tool wooden frame is placed in the middle of the colored drawing machine, starts colored drawing machine to the bamboo chip colored drawing, after colored drawing is intact; Successively to the automatic colored drawing of bamboo chip in the next mould wooden frame;
Described coloured drawing pigment is the oiliness color pigment.
(11), threading: the mold removal wooden frame, successively bamboo chip threading is successively tightened up with nylon wire, the periphery is knotted into the bamboo pad of required size;
(12), packing: the bamboo pad that assembly unit is good can externally be sold after encapsulating with the clear plastic wrap pack, and automobile colored drawing bamboo pad technology is all accomplished.
Beneficial effect of the present invention is: a kind of automobile colored drawing bamboo pad method; The colored drawing technical graft is to automobile colored drawing bamboo pad, simple to operation: need not plate-making and repeat the chromatography flow process, one time colored drawing is accomplished; Simple to operate, give automobile colored drawing bamboo pad superior with strong support.Adopt hydraulic spraying, the atomizing of finish paint is run off and is subtracted greatly, saves finish paint, has reduced blowdown flow rate. and adopt special-purpose oily ink: and the image effect of output is true to nature, reaches photograph quality.Made colored drawing bamboo pad image waterproof, sun-proof, wear-resistant, colour-fast.Traditional handicrafts such as non-hot transfer printing, silk-screen are comparable.Especially by the characteristic of colored drawing body surface, concavo-convex drop maximum can be extended to 7mm, can present perfect colored drawing effect.Ultralow colored drawing cost:, can practice thrift the cost more than 80% compared with existing caloric transfer printing technology.Its process is simple to operate, and is convenient, individual character main flow ahead of fashions.
The invention has the advantages that:
1, the high-quality mao bamboon in selected 5 years bamboo ages is a raw material, and the manufacturing process in conjunction with advanced has overcome the difficulty that the bamboo pad is prone to damage by worms.Have ventilative, nice and cool, not sticking sweat, unconvoluted characteristics.It is the indispensable good merchantable brand of autumn in summer high temperature season automobile reducing temperature of heatstroke prevention.The bamboo pad adopts the particle machine for automatic working to be processed into, the bamboo chip color is vivid, surface fiber fine and smooth smooth, density is high, is smooth to the touch, feels more comfortable.
2, antistatic, anti-ly fracture, gas permeability is strong, water-resistance good, the maintenance, the flexibility that are of value to human body skin are good, are fit to be layered on the car mat and use.It has absorbing carbon dioxide, purifies air, the effect that enhances metabolism.
3, adopt special-purpose oily ink: the image effect of output is true to nature, reaches photograph quality.Made colored drawing bamboo pad pattern waterproof, sun-proof, wear-resistant, colour-fast.
4, easy to use, can fold, easy-to-collection, portable band, mildew-resistant, mothproof, series connection is firm solid, is the good merchantable brand of presenting kith and kin.
5, need not plate-making and repetition chromatography flow process, one time colored drawing is accomplished, and is simple to operate, gives automobile colored drawing bamboo pad superior with strong support.
The specific embodiment
The present invention makes further detailed description below in conjunction with embodiment:
In order to understand better and to implement, the automobile bamboo pad with a 28 * 68cm of colored drawing is that example specifies processing step of the present invention below:
Embodiment selects the mao bamboon in 5 years bamboo ages for use, and it is wide through broken bamboo machine a hair to be made into eight 2cm; Naturally long microscler strip; Again with slicer with the sawed-off as required one-tenth of microscler strip bamboo bar 2cm wide * the long bamboo chip of 3cm, after unit mahine boring, inserted in the sanding machine polishing dust removal 2 hours; Insert 55 ℃ again, the dipping of the NaOH hot solution of content 2% 40 minutes, behind the bamboo chip airing after to be impregnated, with in the bleaching liquid of 3% hydrogen peroxide, 0.07% industrial acetic acid to the bamboo chip closed processes, take out after 20 hours and be placed under the daylight airing 5; Carry out 60 ℃ of oven dry of temperature through dryer again, laggard pedestrian worker's screening in 12 hours is behind the variegated bamboo piece of reject, with the look white pure bamboo chip topcoating of air compressor machine spray gun to screening; The bamboo chip that will the spray finish paint then mould wooden frame of putting into 30 * 70cm that faces up sequences successively; And placing colored drawing machine central authorities, 1.2cm place, bamboo chip surface starts computer in adjustment colored drawing machine nozzle distance to the mould wooden frame; The colored drawing pattern data input colored drawing machine mould wooden frame that designs; Colored drawing machine is the automatic colored drawing of bamboo chip as required automatically, and coloured drawing pigment is the oiliness color pigment, and purpose is that the oiliness color pigment is to the strong adhesion of bamboo pad, sun-proof, anti-sweat, wear-resistant.After colored drawing was intact, the mold removal wooden frame advanced one more successively to the automatic colored drawing of bamboo chip in the next mould wooden frame; Purpose is that the mould wooden frame can realize that the alternating current aquation makes; And can accurately locate colored drawing, the mould wooden frame that takes off treats that the colored drawing ink parches; Successively the bamboo chip threading is tightened up with the transparent nylon line again; Peripheral knotting is assembled into the bamboo pad of suitable size, promptly obtains a kind of new and original, colorful automobile colored drawing bamboo pad product, after the transparent plastic bag packing, can externally sell.
Claims (2)
1. automobile colored drawing bamboo pad method is characterized in that comprising following method step:
(1), select bamboo: select for use the mao bamboon in 5 years bamboo ages a hair to be made into wide, the long naturally microscler strip of eight 2cm through broken bamboo machine, again with slicer with the sawed-off as required one-tenth of microscler strip bamboo bar 2cm wide * the long bamboo chip of 3cm,, hole subsequent use through unit mahine;
(2), the polishing, bamboo chip is put into skin grinder sanding, dust removal 2 hours:
(3), soak: the bamboo chip after the polishing dust removal is inserted the dipping 40 minutes of 2% NaOH hot solution, and hot solution is 55 ℃;
(4), bleaching: the bamboo chip behind the sodium hydroxide solution dipping is put into the bleaching liquid closed processes that contains 3% hydrogen peroxide, 0.07% industrial acetic acid, 20 hours time;
(5), airing: be placed under the daylight airing to bleaching back bamboo chip 5;
(6), oven dry: the bamboo chip of airing carries out oven dry in 12 hours, 60 ℃ of temperature through dryer;
(7), screening: need manual work to screen to the bamboo chip after the oven dry, bamboo chip needs look white free from admixture;
(8), film: with the bamboo chip topcoating of air compressor machine spray gun to screening;
(9), frame up: the bamboo chip that will the spray finish paint mould wooden frame of putting into 30 * 70cm that faces up sequences successively;
(10), colored drawing: delivery tool wooden frame is placed in the middle of the colored drawing machine, starts colored drawing machine to the bamboo chip colored drawing, after colored drawing is intact; Successively to the automatic colored drawing of bamboo chip in the next mould wooden frame;
(11), threading: the mold removal wooden frame, successively bamboo chip threading is successively tightened up with nylon wire, the periphery is knotted into the bamboo pad of required size;
(12), packing: the bamboo pad that assembly unit is good can externally be sold after encapsulating with the clear plastic wrap pack, and automobile colored drawing bamboo pad technology is all accomplished.
2. a kind of automobile colored drawing bamboo pad method according to claim 1 is characterized in that described coloured drawing pigment is the oiliness color pigment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210257466.0A CN102756413B (en) | 2012-07-25 | 2012-07-25 | Method for preparing automobile painted bamboo cushion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210257466.0A CN102756413B (en) | 2012-07-25 | 2012-07-25 | Method for preparing automobile painted bamboo cushion |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102756413A true CN102756413A (en) | 2012-10-31 |
| CN102756413B CN102756413B (en) | 2014-07-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210257466.0A Expired - Fee Related CN102756413B (en) | 2012-07-25 | 2012-07-25 | Method for preparing automobile painted bamboo cushion |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR0132546B1 (en) * | 1994-01-12 | 1998-04-14 | 김평곤 | Process of bamboo mat |
| KR200185915Y1 (en) * | 2000-01-24 | 2000-06-15 | 양석중 | A bamboo-made cushion with magnets |
| CN101879018A (en) * | 2010-07-22 | 2010-11-10 | 吴江市永利工艺制品有限责任公司 | Reelable cool bamboo seat cushion |
| JP2010260300A (en) * | 2009-05-11 | 2010-11-18 | Taisei Denki Kogyo:Kk | Plate material for transfer cart |
| CN202060371U (en) * | 2011-05-25 | 2011-12-07 | 南通五联品牌策划有限公司 | Health-care bamboo cushion |
| CN202191075U (en) * | 2011-08-01 | 2012-04-18 | 启东连庭竹制品销售有限公司 | Bamboo cushion |
-
2012
- 2012-07-25 CN CN201210257466.0A patent/CN102756413B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR0132546B1 (en) * | 1994-01-12 | 1998-04-14 | 김평곤 | Process of bamboo mat |
| KR200185915Y1 (en) * | 2000-01-24 | 2000-06-15 | 양석중 | A bamboo-made cushion with magnets |
| JP2010260300A (en) * | 2009-05-11 | 2010-11-18 | Taisei Denki Kogyo:Kk | Plate material for transfer cart |
| CN101879018A (en) * | 2010-07-22 | 2010-11-10 | 吴江市永利工艺制品有限责任公司 | Reelable cool bamboo seat cushion |
| CN202060371U (en) * | 2011-05-25 | 2011-12-07 | 南通五联品牌策划有限公司 | Health-care bamboo cushion |
| CN202191075U (en) * | 2011-08-01 | 2012-04-18 | 启东连庭竹制品销售有限公司 | Bamboo cushion |
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| Publication number | Publication date |
|---|---|
| CN102756413B (en) | 2014-07-09 |
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