CN102749889B - Real-time improving method for production performance - Google Patents
Real-time improving method for production performance Download PDFInfo
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Abstract
The invention discloses a real-time improving method for production performance, comprising the following steps of: platform state detection: confirming whether the state of at least one production platform is changed or not by means of a monitoring and judging unit; state judgment: judging whether the state change of the production platform accords with the performance standard or not; real-time production performance improvement: when the state change of the production platform is judged to be in no conformity with the performance standard, matching to transmit a problem for causing the state change of the production platform to a task group for analyzing the problem and solving the problem at once. The monitoring and judging unit can be used for monitoring the state of the production platform repeatedly, so that the problem is improved, the repeated appearing of the problem is monitored, and furthermore, the production quality of a business organization is effectively improved.
Description
Technical field
The invention relates to a kind of real-time improvement method of producing performance, especially a kind of can combining information science and technology (Information Technology), in order to the real-time improvement method of the production performance of quick solution production line problem.
Background technology
In the quality of production, realize under surging agitation, business organization must drop into the quality that more machine and manpower promote manufacturing, add price war impact of the same trade or business under the free economy market system, business organization, in state expensive, low profit, makes the quality of production become the key of enterprise's living or death or profit.Therefore, need there be a set of perfect system in business organization, can under the quality level of high standard like this, reduce manufacturing cost, and profit and the competitiveness of enterprise tissue itself.
For example, as the system > > of No. 200717342 < < performance real-time tracing of TaiWan, China application and management.This system comprises an organizational protection unit, in order to the basic document of foundation and service companies organizational structure; One KPI Key Performance Indicator unit, in order to set up and to safeguard the performance indicators data that all wishs are used; One performance planning unit, stipulates all departments and individual's performance indicators and stipulates its desired value in order to selection the performance indicators data of setting up from above-mentioned KPI Key Performance Indicator unit; One performance performance element, provide employee individual or department manager input one fixedly the performance of period reach data, and calculate and show the situation of reaching of every performance objective of this department or employee individual; One performance tracing unit, follows the trail of the performance of all departments and reaches situation in order to inquiry, and calculates and show the situation of reaching of every performance objective; And a servo unit, in order to storage data base management system the data that links above-mentioned each unit and store each unit input and process.
Yet, the system of above-mentioned existing performance real-time tracing and management, the performance of all departments that only can organize in order to management company is merely reached situation, but cannot analyze the variety of issue that incorporate production board produces in manufacturing process, coordinate construction a set of in real time and real-time improvements that can rapid response machine-processed; Again, existing company organization is when solving relevant issues, also only can be by carrying out as project improvement problems such as six sigmas, be that traditional six sigma project needs huge funds and longer the term of execution, cause company organization to be difficult for improving immediately the existing problem of procedure for producing, more cannot effectively get rid of true in to promote the quality of production; Therefore, the system of existing performance real-time tracing and management is for promoting incorporate medium-term and long-term growth industry target.
Summary of the invention
Fundamental purpose of the present invention is the Whole Performance data and the state information of producing board on the systematic collection production line of exploit information science and technology institute construction, with work under supervision processing procedure situation at any time, and the relevant information of collected performance gap (performance gap) is rearranged and analyzed, so that immediacy queueing problem (very because of), and then provide a kind of real-time improvement method of producing performance.
Real-time improvement method according to production performance of the present invention, comprises: a board state-detection step, detects in real time the state of at least one production board and is recorded in a database by a monitoring judging unit, and confirming whether the state of this production board changes; One state determining step, when this monitoring judging unit judges that the state of this production board changes, further judge whether the change of the state of this production board meets " performance benchmark ", as the change that judges the state of this production board does not meet " performance benchmark ", carry out a performance and improve in real time step, as the change that judges the state of this production board meets " performance benchmark ", the state that continues this production board of monitoring by this monitoring judging unit changes whether meet " performance benchmark " each time; This performance is improved step in real time, is that the problem that the state that causes this production board is changed is sent to a team work, analyzes this problem, and address this problem immediately for this team work; Wherein, this monitoring judging unit can repeat monitoring this produce the state of board, to carry out the improvement of this problem and to continue this problem of monitoring, repeat.
Accompanying drawing explanation
Fig. 1: the production performance that the real-time improvement method of production performance of the present invention is used is improved system architecture diagram in real time.
Fig. 2: the steps flow chart calcspar of the real-time improvement method of production performance of the present invention.
Fig. 3: the steps flow chart calcspar of real-time another embodiment of improvement method of production performance of the present invention.
[main element symbol description]
1 production performance is improved system in real time
11 monitoring judging units 12 are produced board
13 database 14 issue handling unit
Embodiment
For above-mentioned and other object of the present invention, feature and advantage can be become apparent, preferred embodiment of the present invention cited below particularly, and coordinate accompanying drawing, be described in detail below:
Please refer to shown in Fig. 1, the real-time improvement method of the production performance of preferred embodiment of the present invention is that framework one production performance is improved system 1 in real time in advance, and this production performance is improved in real time system 1 and comprised a monitoring judging unit 11, at least one production board 12, at least one database 13 and at least one issue handling unit 14.Wherein:
This monitoring judging unit this at least one production board 12 of 11 electric property couplings and this at least one database 13, for example: this electric property coupling mode is to adopt wireless or wired mode and this at least one production board 12 and this at least one database 13 to set up line mechanism, in order to detect and to judge the state of this at least one production board 12, and the state recording of this at least one production board 12 is stored in to this at least one database 13.
This at least one production board 12 is to manufacture a predetermined prod, for example: this production board 12 for can in order to manufacture semiconductor product production board ... etc.The present embodiment is to disclose this production board 12 to have several, and sets this production board 12 in the process of manufacturing, and may produce respectively as three kinds of states such as " stopped status ", " normal conditions " or " when machine state ".
This database 13 is set up the necessary data that has " state recording form ", " Question Classification form " or other enforcements.Whereby, when this monitoring judging unit 11 detects and judges after the state of this production board 12, the state that this can be produced to board 12 is stored in this " state recording form ", and board 12 which kind of problem of generation produced in record; In addition, should " Question Classification form " can in order to store as the performance benchmark of board numbering, board position, production code member, product category, raw material inventory that product was used, violation ... wait variety of issue to classify.
This this monitoring judging unit 11 of issue handling unit 14 electric property couplings is to set up line mechanism, and this issue handling unit 14 is to solve the variety of issue of this production board 12 in actual production process.For example, this issue handling unit 14 is in order to be sent to a team work by these production board 12 generation problems, for this team work's quick solution problem.Again, the professional (as slip-stick artist or maintenance personal etc.) in Ke You business organization of this team work with problem resolving ability and experience forms, so that this team work can effectively solve the relevant issues of this production board 12.
The real-time improvement method that the present invention improves the performed production performance of system 1 in real time by above-mentioned this production performance includes a real-time monitoring step S1, a performance benchmark determining step S2 and a performance is improved step S3 in real time.By above-mentioned steps flow process, can grasp fast issuable variety of issue in production procedure, and deal with problems in real time, to reach the target that Enterprise Performance is improved, provide preferably economic benefit.
Please refer to shown in Fig. 1 and 2, the board state-detection step S1 of the real-time improvement method of the production performance of preferred embodiment of the present invention is mainly the state that detects in real time this production board 12, and coordinate and judge whether the state of this production board 12 changes, as this state of producing board 12 changes, upgrade immediately the state of this production board 12.Wherein this board state-detection step S1 is preferably and includes a state-detection step S11, a state determining step S12 and a state step of updating S13.
This state-detection step S11 detects the state of this production board 12 in real time by this monitoring judging unit 11; wherein this produces board 12 in the process of manufacturing, and may produce three kinds of states such as " stopped status ", " normal condition " or " when machine state ".In more detail, suppose that current business organization has several and produces board 12, the better predetermined monitoring period of setting of this monitoring judging unit 11, and detect in real time according to this predetermined monitoring period the state that each portion produces board 12, for example: this predetermined monitoring period can be set as each hour and detect the state that each portion produces board 12, so that this monitoring judging unit 11 can be grasped the virtual condition of each production board 12 in real time.
This state determining step S12 judges by this monitoring judging unit 11 whether the state of this production board 12 changes, as judges that the state of this production board 12 changes, and is to carry out this state step of updating S13; As the state that judges this production board 12 do not change, re-execute this state-detection step S11; In more detail, the change of the state of this production board 12 roughly can be divided into " stopped status → normal condition ", " normal condition → stopped status ", " normal condition → when machine state ", " when machine state → stopped status "; For example, when the state of these monitoring judging unit 11 detection one production boards 12 (as numbered 001) is " when machine state ", suppose " the state recording form " of these monitoring judging unit 11 these databases 13 of comparison, the original state of learning numbering 001 production board 12 during for " normal condition ", can judge the state change of this productions board 12.
This state step of updating S13 upgrades this database 13 " state recording form " by this monitoring judging unit 11, in order to the last state of this production board 12 is recorded in to this " state recording form ", to carry out this performance benchmark determining step S3.For example, when the state of supposing numbering 001 production board 12 is changed into " when machine state " by " normal condition ", this monitoring judging unit 11 can be " when machine state " by the state recording of the production board 12 of the numbering 001 in " state recording form ", and the problem producing of this production board 12 is recorded in to this " state recording form " in the lump.
The performance benchmark determining step S2 of the real-time improvement method of the production performance of preferred embodiment of the present invention is whether the change by the state of this this production board 12 of monitoring judging unit 11 real-time judge meets " performance benchmark ", as the change that judges the state of this production board 12 do not meet " performance benchmark ", be to carry out this performance to improve in real time step S3; As the change that judges the state of this production board 12 still meets " performance benchmark ", wouldn't carry out this performance and improve in real time step S3, and guarantee this monitoring judging unit 11 still the state of this production board 12 of sustainable monitoring change each time whether meet " performance benchmark ".
In more detail, above-mentioned " performance benchmark " can utilize the crucial base effect index (KPI) as organized to judge, wherein this key base effect index (KPI) more can be set various criterion with reference to different tissues demand.For example; the setting means of crucial base effect index of the present invention (KPI), such as: when machine total degree < 10, for same problem cause when the number of times < 6 of machine reason and stop time < 2 hours etc.
Above-mentioned as machine total degree < 10, for example, when the state of supposing numbering 001 production board 12 is changed into " when machine state " number of times by " normal condition " is greater than 10 times, can judge this productions board 12 to work as machine situation undesired, must improve immediately this problem.
The above-mentioned number of times < 6 that causes working as machine reason for same problem, for example, suppose that numbering 001 production board 12 causes when the number of times of machine is greater than 6 times because of A problem, can judge that the A problem that this production board 12 produces must improve immediately, whereby, also can get rid of various detecting errors.
Above-mentioned stop time, < was 2 hours, and for example, the production board of supposing numbering 001 reaches 2 hours 12 stop times when above, represented that this production board 12 may continue for some time cannot maintenance complete, therefore must improve immediately this problem.
Again; above-mentioned " performance benchmark " better " monetary loss degree " mode that more can adopt is assessed; for example: when producing board and reach 2 hours 12 stop times, the treasurer's department of business organization can estimate out will lose how much money, makes the assessment of this " performance benchmark " more accurate.
Please refer to shown in Fig. 1 and 2, it is mainly that the problem that this production board 12 is produced is sent to this team work that the performance of the real-time improvement method of the production performance of preferred embodiment of the present invention is improved step S3 in real time, for this team work, analyze this problem, and address this problem immediately.In more detail, this performance is improved in real time step S3 and can be included that a Question Classification step S31, a Problem Confirmation step S32, an arbitration step S33, an analysis improve step S34 and an improvement scheme is confirmed step S35.
This Question Classification step S31 is when the change of the state of these monitoring judging unit 11 these production boards 12 of judgement does not meet " performance benchmark ", the problem that the production board 12 that state is changed the produces classification of comparing, to determine the team work that should be responsible for processing this problem, and through this issue handling unit 14, this problem is sent to this team work.In more detail, suppose that a change of producing the state of board 12 does not meet " performance benchmark ", and this production board 12 has A problem, this monitoring judging unit 11 can be with reference to " the Question Classification form " of this database 13, to this A problem is classified, as this A problem, can sort out and belong to " product category " problem, should be processed by the team work of special disposal " product category " problem, and utilize these issue handling unit 14 fast notification to process this team work to solve immediately this A problem.
The responsible official of the main Shi Yougai of this Problem Confirmation step S32 team work confirms whether the problem transmitting this issue handling unit 14 is responsible for by team work under it, and not You Gai team work is responsible as judgement, is to carry out this arbitration step S33; As judged, certain You Gai team work is responsible for, and is to carry out this analysis to improve step S34.
This arbitration step S33 is arbitrated by least one arbitration committee member, and this arbitration committee member can use to determine that the problem that this issue handling unit 14 transmits answers You Nayige team work to be responsible for, and transfers to suitable team work to improve problem.
This analysis improves step S34 and analyzes by this team work the problem that this issue handling unit 14 transmits, to utilize specialty and the experience of this team work itself, and then the improvement that can address this problem scheme is provided, and carries out this improvement scheme and confirm step S35.Again, this analysis improves step S34 and more can adopt as DMAIC or other appropriate ways problem analyses, so that the improvement scheme of more accurate find problem.Moreover above-mentioned each problem, is mainly to be gone to deal with problems by corresponding team work, Er Yi group task team also can be simultaneously in order to solve several problems, so that tissue can elasticity be sent applicable team work's quick solution problem.
This improvement scheme confirms that step S35Wei Gai team work can utilize this improvement scheme to solve the problem of this production board 12, and whether the problem of further confirming this production board 12 solves, as judged, this improvement scheme can solve the problem of this production board 12 really, completes the real-time improvement method of production performance of the present invention; As judged, this improvement scheme cannot solve the problem of this production board 12, re-executes this analysis and improves step S34.
Please refer to shown in Fig. 3, the real-time improvement method of the production performance of preferred embodiment of the present invention more can be improved after step S3 in real time completing this performance, carries out a step of updating S4.This step of updating S4 improves the experience of problem according to this team work, further existing quality of production standard is organized in judgement, for example: product specification, production procedure, performance standard ... etc., whether must upgrade (step S41), as judge in the time of must upgrading, transfer to the executive arm of organization internal to upgrade this quality of production standard, for example: product specification, production procedure or performance standard ... wait (step S42); In the time of need not upgrading as judgement, directly complete the real-time improvement method of production performance of the present invention.Whereby, more convergence is perfect for the production procedure in Ke Shi business organization.Moreover, by repeating method of the present invention, can define this problem true because of after, return again and be fed to source unit, with the true in occurring again of this problem of prevention of more taking action, and carry out equally aforesaid production procedure performance monitoring, so that combining information science and technology (IT) and in response to the demand of KPI Key Performance Indicator (KPI), carry out immediacy very because getting rid of, whereby, can be most economical, mode is reached the target that Enterprise Performance is improved fast.
The real-time improvement method of production performance of the present invention can reach many effects as described below:
One, this method is to use this production performance to improve in real time this production board 12 of constantly real-time analysis of system 1 (Real-Time) derivative variety of issue in manufacturing flow process, to know in real time the place of problem, and after fast processing, react to high-order and be responsible for, allow high-order be responsible for the accurately root of decision problem, so as to finding out correct responsible department (team work), to set up long-term prevention scheme and to solve root problem; Whereby, the suitable pressure of Ke Geiyugai team work, guarantees that problem must effectively solve; As cannot be effectively solved, because this production performance is improved system 1 execution capable of circulation method of the present invention in real time, therefore, problem will repeat always or accumulate more problems etc., force this team work to face problem, effectively to improve production procedure, reduce quality of poor quality, and then promote whole economic efficiency.
Two, by the judgement of " performance benchmark " (crucial base effect index) of this performance benchmark determining step S2, this " performance benchmark " can be used as the performance objective benchmark (defined) of business organization's growth industry and long and short phase, when this performance objective benchmark and actual performance (actual) gap are when excessive, i.e. representative should " performance benchmark " present situation from standard more away from, except must correcting fast, also more further investigated is true because of (root-cause) and take action, to prevent that relevant issues from repeating to occur, make business organization can effectively carry out the lasting monitoring of quality.
Three, by performance of the present invention, improve in real time step S3, company organization more can use the D-M-A-I-C model analysis problem as SixSigma, to fast problem is got rid of, guarantee that organizational performance is improved, and collect related data, the basic reason of problem analysis (root-cause), so that team work can propose better solution and carry out preventive measure.
Four, another " D-M-A-I-C problem solves circulation " mechanism of being somebody's turn to do of utilizing, more can combining information science and technology (Information Technology), use this production performance to improve in real time the performance situation on system 1 monitoring production line, and collected gap (gap) information is rearranged and analyzed, can be according to the priority ranking of this gap so that this task is reunited, carry out immediacy problem get rid of with very because analyzing, therefore, can provide a set of in real time and the real-time improvement method of improving production performance that can rapid response, make enterprise be promoted integral production performance.
Claims (11)
1. produce a real-time improvement method for performance, comprise board state-detection step, state determining step and performance and improve in real time step, it is characterized in that:
This board state-detection step is by a monitoring judging unit, to detect in real time at least one produce the state of board and be recorded in a database, and confirms whether the state of this production board changes;
This state determining step is when this monitoring judging unit judges that the state of this production board changes, further judge whether the change of the state of this production board meets " performance benchmark ", if judge that the change of the state of this production board does not meet " performance benchmark ", carry out this performance and improve in real time step, if judge that the change of the state of this production board meets " performance benchmark ", the state by this production board of the lasting monitoring of this monitoring judging unit changes whether meet " performance benchmark " each time; And
This performance is improved step in real time, is that the problem that the state that causes this production board is changed is sent to Yi Ge team work, analyzes this problem, and address this problem immediately for this team work;
Wherein, this monitoring judging unit can repeat monitoring this produce the state of board, to carry out the improvement of this problem and to continue this problem of monitoring, repeat;
This performance is improved in real time step and is also comprised Question Classification step, Problem Confirmation step, analyzes and improve step and improvement scheme confirmation step following steps:
When this Question Classification step does not meet " performance benchmark " for this monitoring judging unit judges the change of the state of this production board, it is the classification of comparing of problem that production board that state is changed produces, with the team work that determines to be responsible for processing this problem, and through an issue handling unit, this problem is sent to this team work;
The responsible official of this Problem Confirmation step Shi Yougai team work confirms whether the problem transmitting this issue handling unit is responsible for by team work under it, judgement not You Gai team work is responsible for, to carry out an arbitration step, judgement You Gai team work is responsible for, and is to carry out an analysis to improve step;
This arbitration step is to be arbitrated by least one arbitration committee member, and this arbitration committee member answers You Nayige team work to be responsible in order to determine this problem, and transfers to suitable team work to improve problem;
This analysis improves step, and Shi Yougai team work analyzes this problem, and the improvement scheme that provides to address this problem, and to carry out an improvement scheme, confirms step; And
This improvement scheme is confirmed step, to utilize this improvement scheme to solve the problem of this production board, and whether the problem of confirming this production board solves, judge that this improvement scheme can solve the problem of this production board, complete the real-time improvement method of this production performance, judge that this improvement scheme cannot solve the problem of this production board, re-executes this analysis and improves step.
2. the real-time improvement method of production performance according to claim 1, is characterized in that, this board state-detection step comprises state-detection step, state determining step and state step of updating:
This state-detection step is to set a predetermined monitoring period by this monitoring judging unit, and according to this predetermined monitoring period, detects in real time the state of this production board;
This state determining step is when this monitoring judging unit judges that the state of this production board changes, and is to carry out this state step of updating, when judging that the state of this production board does not change, is to re-execute this state-detection step; And
This state step of updating be by this monitoring judging unit by the last state of this production board and the problem log that produces in a state recording form of this database.
3. the real-time improvement method of production performance according to claim 2; it is characterized in that; this produces board in the process of manufacturing; be to produce " stopped status ", " normal condition " or " when machine state " three kinds of states, this monitoring judging unit is to detect any state that this production board is three kinds of states.
4. the real-time improvement method of production performance according to claim 3; it is characterized in that, " stopped status → normal condition ", " normal condition → stopped status ", " normal condition → when machine state " and " when machine state → stopped status " are divided in the change of the state of this production board.
5. the real-time improvement method of production performance according to claim 1, is characterized in that, " the performance benchmark " of this state determining step is to utilize the crucial base effect index of business organization to judge.
6. the real-time improvement method of production performance according to claim 5; it is characterized in that, the setting means of this key base effect index is: when machine total degree < 10, for same problem cause when the number of times < 6 of machine reason and stop time < 2 hours.
7. the real-time improvement method of production performance according to claim 1, is characterized in that, should " performance benchmark " be to adopt monetary loss degree mode to assess.
8. the real-time improvement method of production performance according to claim 1, is characterized in that, it is to adopt the problem analysis of DMAIC mode that this analysis improves step.
9. the real-time improvement method of production performance according to claim 1, it is characterized in that, improve in real time after step completing this performance, carry out a step of updating, this step of updating is whether judgement organizes existing quality of production standard must upgrade, as judge in the time of must upgrading, be to upgrade this quality of production standard.
10. the real-time improvement method of production performance according to claim 9, is characterized in that, this quality of production standard is to comprise product specification, production procedure and performance standard.
The real-time improvement method of 11. production performance according to claim 1, is characterized in that, by the real-time improvement method that repeats this production performance, with define this problem true because of after, the true in occurring once again of this problem of prevention of taking action.
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Citations (3)
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| US5841964A (en) * | 1995-06-28 | 1998-11-24 | Canon Kabushiki Kaisha | Operating state management system |
| CN1452212A (en) * | 2002-04-12 | 2003-10-29 | 华邦电子股份有限公司 | Bench monitoring method and system for mfg. integrated circuit |
| US6954715B2 (en) * | 2002-05-09 | 2005-10-11 | Taiwan Semiconductor Manufacturing Co., Ltd. | System and method for equipment malfunction detection and diagnosis |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR19990065483A (en) * | 1998-01-14 | 1999-08-05 | 윤종용 | Equipment unit status management method of semiconductor manufacturing equipment management system |
| JP2001209561A (en) * | 2000-01-27 | 2001-08-03 | Mitsubishi Electric Corp | System and method for abnormal termination |
| JP2004185560A (en) * | 2002-12-06 | 2004-07-02 | Nissin Electric Co Ltd | Monitor controller having playback function |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5841964A (en) * | 1995-06-28 | 1998-11-24 | Canon Kabushiki Kaisha | Operating state management system |
| CN1452212A (en) * | 2002-04-12 | 2003-10-29 | 华邦电子股份有限公司 | Bench monitoring method and system for mfg. integrated circuit |
| US6954715B2 (en) * | 2002-05-09 | 2005-10-11 | Taiwan Semiconductor Manufacturing Co., Ltd. | System and method for equipment malfunction detection and diagnosis |
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| Title |
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| JP特開2004-185560A 2004.07.02 |
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