CN102748971A - Flexible heat conduction device based on low-melting-point metal joint - Google Patents
Flexible heat conduction device based on low-melting-point metal joint Download PDFInfo
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Abstract
一种基于低熔点金属关节的柔性导热装置,其由N根柔性管道式液体金属关节和(N+1)根热管组成;所述N为1~9的正整数;所述热管连通于所述柔性管道式液体金属关节的两端;柔性管道式液体金属关节内存储具有高热导率且在室温下为液态的低熔点金属;运行过程中,热量顺序经过间隔排列的逐根热管和逐根柔性管道式液体金属关节,实现热量的传输。因为低熔点金属具有高的热导率,因此装置可实现高效的传热性能;同时,柔性液态金属连接可保证整根导热器件灵活弯折;本发明结构简单,导热性能优秀,弯折灵活度高,可应用于笔记本电脑、手机、服务器等IT及航天热管理领域。
A flexible heat conduction device based on low-melting-point metal joints, which is composed of N flexible pipe-type liquid metal joints and (N+1) heat pipes; the N is a positive integer of 1 to 9; the heat pipes are connected to the Both ends of the flexible pipe liquid metal joint; the flexible pipe liquid metal joint stores a low melting point metal with high thermal conductivity and liquid state at room temperature; Pipeline liquid metal joints realize heat transfer. Because the low-melting point metal has high thermal conductivity, the device can achieve efficient heat transfer performance; at the same time, the flexible liquid metal connection can ensure the flexible bending of the entire heat-conducting device; the invention has simple structure, excellent thermal conductivity, and bending flexibility High, can be used in notebook computers, mobile phones, servers and other IT and aerospace thermal management fields.
Description
技术领域 technical field
本发明涉及一种导热装置,特别涉及一种基于低熔点金属关节的柔性导热装置。The invention relates to a heat conduction device, in particular to a flexible heat conduction device based on low melting point metal joints.
背景技术 Background technique
柔性导热装置一般应用于传热两端存在相对运动的场合。比如空间卫星运行时部分发热元件与辐射板之间存在机械震动或运动,需要使用柔性热管实现热传导(CN 200610063418.2)。柔性热管一般由一段柔性管道连接两段刚性管道组成。为保证冷凝液体自由回流,柔性管道内必须布置毛细结构及支撑结构。然而,该毛细结构极大的限制了管道的弯折灵活度,在弯折程度大于90度时,容易发生液体回流困难,甚至热管失效的现象。Flexible heat conduction devices are generally used in occasions where there is relative movement at both ends of the heat transfer. For example, when a space satellite is in operation, there is mechanical vibration or movement between some heating elements and the radiation plate, so a flexible heat pipe is required to realize heat conduction (CN 200610063418.2). A flexible heat pipe generally consists of a flexible pipe connecting two rigid pipes. In order to ensure the free return of condensed liquid, capillary structures and support structures must be arranged in flexible pipes. However, the capillary structure greatly limits the bending flexibility of the pipe, and when the bending degree is greater than 90 degrees, it is easy to cause difficulty in liquid reflux and even failure of the heat pipe.
除此之外,在芯片散热领域,IBM公司发明了导热铰链装置(US5796581)来实现笔记本电脑中CPU热量传递到液晶背板散热。该装置中,两根热管通过可旋转的金属机械铰链相连接,铰链一方面可以满足两热管之间的热量传导要求,同时可实现两热管沿铰链中心线相对旋转,因此液晶屏的开合不受影响。然而,通过铰链的热传导为固-固热传导,接触热阻大,传热效率低。而且铰链仅能实现沿中心线的一个旋转自由度,灵活性也比较差。In addition, in the field of chip heat dissipation, IBM invented a heat conduction hinge device (US5796581) to realize the heat transfer from the CPU in the notebook computer to the liquid crystal backplane for heat dissipation. In this device, the two heat pipes are connected by a rotatable metal mechanical hinge. On the one hand, the hinge can meet the requirements of heat conduction between the two heat pipes, and at the same time, it can realize the relative rotation of the two heat pipes along the center line of the hinge, so the opening and closing of the LCD screen is not easy. Affected. However, the heat conduction through the hinge is solid-solid heat conduction, the contact thermal resistance is large, and the heat transfer efficiency is low. Moreover, the hinge can only realize one degree of freedom of rotation along the center line, and the flexibility is relatively poor.
总的来说,上述柔性导热装置存在以下不足:(1)柔性热管的柔性管道部分须布置毛细结构,限制了柔性管段的弯折灵活度,在弯折程度大于90度时热管容易失效;(2)金属机械铰链机构仅能实现两热管之间的固-固热传导,接触热阻大,传热效率低。同时铰链仅能实现一个旋转自由度,灵活度较低。因此,寻找更加高效柔性导热方式,获取热传导能力强,且转动灵活度高的柔性导热器件仍然是工业界亟需解决的难题。Generally speaking, the above-mentioned flexible heat conduction device has the following disadvantages: (1) The flexible pipe part of the flexible heat pipe must be arranged with a capillary structure, which limits the bending flexibility of the flexible pipe section, and the heat pipe is prone to failure when the bending degree is greater than 90 degrees; ( 2) The metal mechanical hinge mechanism can only realize the solid-solid heat conduction between the two heat pipes, the contact thermal resistance is large, and the heat transfer efficiency is low. At the same time, the hinge can only realize one degree of freedom of rotation, and the flexibility is low. Therefore, finding more efficient flexible heat conduction methods and obtaining flexible heat conduction devices with strong thermal conductivity and high rotation flexibility are still problems that need to be solved urgently in the industry.
发明内容 Contents of the invention
本发明的目的在于提供一种基于低熔点金属关节的柔性导热装置,即利用内装室温下呈液态的低熔点金属的柔性管道式液体金属关节的两端分别连接热管,实现热量从一端热管经过柔性管道式液体金属关节到达另一端热管的高效热传导;同时,充注液态金属的柔性管道式液体金属关节可保证导热器件的灵活弯折,具有抗震动,可实现传热两端自由运动的功能。The object of the present invention is to provide a flexible heat conduction device based on low-melting-point metal joints, that is, the two ends of the flexible pipe-type liquid metal joints that are equipped with low-melting-point metals that are liquid at room temperature are respectively connected to heat pipes to realize heat passing through the flexible heat pipe from one end. The pipe-type liquid metal joint reaches the heat pipe at the other end for efficient heat conduction; at the same time, the flexible pipe-type liquid metal joint filled with liquid metal can ensure the flexible bending of the heat conduction device, is anti-vibration, and can realize the function of free movement at both ends of heat transfer.
本发明的技术方案如下:Technical scheme of the present invention is as follows:
本发明提供的柔性管道式液体金属关节,如图1所示,其由N根柔性管道式液体金属关节和(N+1)根热管组成;所述N为1~9的正整数,所述的热管连通于所述柔性管道式液体金属关节的两端;特征在于,所述的柔性管道式液体金属关节的管道内存储有室温下呈液态的低熔点金属。The flexible pipe type liquid metal joint provided by the present invention, as shown in Figure 1, consists of N flexible pipe type liquid metal joints and (N+1) heat pipes; said N is a positive integer of 1 to 9, and said The heat pipes are connected to both ends of the flexible pipe-type liquid metal joint; the feature is that the pipe of the flexible pipe-type liquid metal joint stores a low-melting-point metal that is liquid at room temperature.
如图1,N=1时装置的运行过程为:与柔性管道式液体金属关节3一端相连通的第一热管1吸收热源的热量,随后通过柔性管道式液体金属关节3的热传导,热量到达与柔性管道式液体金属关节3另一端相连通的第二热管2并最终传递出去,实现接力式的热量搬运功能。As shown in Figure 1, when N=1, the operation process of the device is: the
所述第一热管1和第二热管2的毛细结构可为丝网型、沟槽型、粉末烧结型或纤维型。粉末烧结型的热管因为传热效率最高为首选。The capillary structure of the
所述第一热管1和第二热管2的管材可为铝、铜、不锈钢、镍或因康镍合金。热管管材的选择和低熔点金属的选择相关,必须保证低熔点金属和管材的相容性。若低熔点金属为镓基合金,热管管材可选择铜、不锈钢、镍或镀镍铝管,镀镍铜管等。The pipe material of the
所述柔性管道式液体金属关节3的管道材料可为聚乙烯、聚氯乙烯、聚丙烯、聚丁烯、ABS工程塑料、聚亚胺酯、不锈钢波纹管、不锈钢编织带等。The pipe material of the flexible pipe type
所述的低熔点金属为熔点在60℃以下的钠、钾、锂、铷、铯、汞、镓、铅铋合金、镓基合金、铟基合金、铋基合金、汞基合金或钠钾合金。其中,镓基合金因为熔点低、无毒、性质稳定、不易蒸发泄漏为最佳选择。The low melting point metal is sodium, potassium, lithium, rubidium, cesium, mercury, gallium, lead-bismuth alloy, gallium-based alloy, indium-based alloy, bismuth-based alloy, mercury-based alloy or sodium-potassium alloy with a melting point below 60°C . Among them, gallium-based alloy is the best choice because of its low melting point, non-toxicity, stable properties, and not easy to evaporate and leak.
所述的柔性导热装置可以多根进行顺序级联,形成具有多根热管,多根柔性管道式液体金属关节的多级柔性导热装置(见实施例2)。多级柔性导热装置可实现更灵活的布置和弯折。Multiple flexible heat conduction devices can be cascaded in order to form a multi-stage flexible heat conduction device with multiple heat pipes and multiple flexible pipe-type liquid metal joints (see embodiment 2). The multi-level flexible heat conduction device can realize more flexible arrangement and bending.
本发明的基于低熔点金属关节的柔性导热装置,利用第一热管1吸收热源的热量,随后将热量释放给液态金属关节,经过在液态金属关节中的热传导,热量最终到达第二热管2并传递出去,实现接力式的热量搬运功能。The flexible heat conduction device based on low-melting-point metal joints of the present invention uses the
本发明的基于低熔点金属关节的柔性导热装置具有如下优点:The flexible heat conduction device based on low melting point metal joints of the present invention has the following advantages:
(1)导热能力强。热管和液态金属均具有极高的热导率,同时热管和液态金属之间的接触为固液接触,接触热阻小,可保证高效的传热效率;(2)灵活度高。充注液态金属的柔性软管可灵活移动,旋转,弯折,满足传热两端的各种运动需求。(3)结构简单,易于实施。本发明可广泛应用于笔记本电脑、LED、手机、服务器等IT、光电和航天热管理领域。(1) Strong thermal conductivity. Both the heat pipe and the liquid metal have extremely high thermal conductivity. At the same time, the contact between the heat pipe and the liquid metal is solid-liquid contact, and the contact thermal resistance is small, which can ensure high heat transfer efficiency; (2) High flexibility. The flexible hose filled with liquid metal can flexibly move, rotate, and bend to meet various movement needs at both ends of heat transfer. (3) The structure is simple and easy to implement. The invention can be widely used in IT, photoelectricity and aerospace heat management fields such as notebook computers, LEDs, mobile phones and servers.
附图说明 Description of drawings
附图1为基于低熔点金属关节的柔性导热装置示意图;Accompanying
附图2为应用于笔记本电脑的低熔点金属柔性导热装置示意图;Accompanying
附图3为基于低熔点金属关节的多级柔性导热装置结构示意图。Accompanying
具体实施方式 Detailed ways
下面结合附图和具体实施例进一步描述本发明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
实施例1:Example 1:
本发明提供的基于低熔点金属关节的柔性导热装置可用于笔记本电脑、手机等电子器件的散热。图2展示了低熔点金属柔性导热装置将笔记本电脑CPU热量传导至液晶背板进行散热的结构示意。The flexible heat conduction device based on the low-melting-point metal joint provided by the invention can be used for heat dissipation of electronic devices such as notebook computers and mobile phones. Figure 2 shows a schematic diagram of the structure of the low-melting-point metal flexible heat conduction device that conducts heat from the CPU of the laptop to the liquid crystal backplane for heat dissipation.
由图1可知,本发明的基于低熔点金属关节的柔性导热装置,其由N根柔性管道式液体金属关节和(N+1)根热管组成;所述N为1~10的正整数,所述的热管连通于所述柔性管道式液体金属关节的两端;柔性管道式液体金属关节的管道内存储有室温下呈液态的低熔点金属。It can be seen from Fig. 1 that the flexible heat conduction device based on low-melting-point metal joints of the present invention is composed of N flexible pipe-type liquid metal joints and (N+1) heat pipes; said N is a positive integer ranging from 1 to 10, so The above-mentioned heat pipes are connected to both ends of the flexible pipe-type liquid metal joint; the pipes of the flexible pipe-type liquid metal joint store liquid low melting point metal at room temperature.
图1所示的实施例中,N=1,即本实施例的基于低熔点金属关节的柔性导热装置由一根柔性管道式液体金属关节3和连通于该柔性管道式液体金属关节3两端的第一热管1和第二热管2组成;所述柔性管道式液体金属关节3的管道内存储具有高热导率且在室温下呈现液态的低熔点金属。In the embodiment shown in Figure 1, N=1, that is, the flexible heat conduction device based on the low melting point metal joint of this embodiment consists of a flexible pipe type
图2为应用于笔记本电脑的低熔点金属柔性导热装置示意图,由图2可知,第一热管1吸收CPU 4的热量,随后将热量释放给柔性管道式液体金属关节3,经过其中的液态金属的热传导,热量最终到达第二热管2并传递到液晶背板5进行散热。因为充注低熔点金属的柔性管道式液体金属关节3弯折自由度高,液晶背板的开合不受影响,开关自由。Fig. 2 is a schematic diagram of a low-melting-point metal flexible heat conduction device applied to a notebook computer. It can be seen from Fig. 2 that the
第一热管1和第二热管2的毛细结构可为丝网型、沟槽型、粉末烧结型或纤维型。本实施例中采用粉末烧结型热管。The capillary structure of the
所述第一热管1和第二热管2的管材可为铝、铜、不锈钢、镍或因康镍合金。本实施例中采用铜管材。The pipe material of the
所述柔性管道式液体金属关节3的管道材料可为聚乙烯、聚氯乙烯、聚丙烯、聚丁烯、ABS工程塑料、聚亚胺酯、不锈钢波纹管、不锈钢编织带等。本实施例中采用聚乙烯作为柔性软管材料。The pipe material of the flexible pipe type
所述的低熔点金属为熔点在60℃以下的钠、钾、锂、铷、铯、汞、镓、铅铋合金、镓基合金、铟基合金、铋基合金、汞基合金或钠钾合金。本实施例中选择镓基合金Ga61In25Sn13Zn1(质量百分比为61%Ga,25%In,13%Sn,1%Zn)。The low melting point metal is sodium, potassium, lithium, rubidium, cesium, mercury, gallium, lead-bismuth alloy, gallium-based alloy, indium-based alloy, bismuth-based alloy, mercury-based alloy or sodium-potassium alloy with a melting point below 60°C . In this embodiment, the gallium-based alloy Ga 61 In 25 Sn 13 Zn 1 (61% Ga, 25% In, 13% Sn, 1% Zn by mass percentage) is selected.
利用图2中的低熔点金属柔性导热装置,可实现:(1)CPU热量到液晶背板的高效输运;(2)液晶屏的自由开合不会受到影响。Using the low-melting-point metal flexible heat conduction device in Figure 2 can achieve: (1) efficient transport of CPU heat to the LCD backplane; (2) free opening and closing of the LCD screen will not be affected.
实施例2:Example 2:
如图3所示,本发明提供的基于低熔点金属关节的柔性导热装置可进行顺序级联,形成具有多根热管,多根柔性管道式液体金属关节的多级柔性导热装置;多级柔性导热装置可实现更灵活的布置和弯折。As shown in Figure 3, the flexible heat conduction device based on low melting point metal joints provided by the present invention can be cascaded sequentially to form a multi-stage flexible heat conduction device with multiple heat pipes and multiple flexible pipeline liquid metal joints; multi-stage flexible heat conduction The device allows for more flexible placement and bending.
本实施例中N=2,即:三根热管(第一热管1,第二热管2,第三热管4)和二根柔性管道式液体金属关节(第一柔性管道式液体金属关节3,第二柔性管道式液体金属关节5);第一热管1、第一柔性管道式液体金属关节3、第二热管2、第二柔性管道式液体金属关节5和第三热管4依次相连通组成三段式柔性导热装置。N=2 in this embodiment, that is: three heat pipes (the
第一柔性管道式液体金属关节3的管道内及第二柔性管道式液体金属关节5的管道内均存储具有高热导率且在室温下呈液态的低熔点金属。Both the pipes of the first flexible pipe type
使用时,第一热管1吸收热源的热量,随后将热量释放给第一柔性管道式液体金属关节3内的液态金属,继而热量传递到第二热管2和第二柔性管道式液体金属关节5,并最终传递到第三热管4;因为存在两段柔性管道,该装置的灵活程度更高,可满足多次弯折的需求。When in use, the
第一热管1,第二热管2和第三热管4的毛细结构可为丝网型、沟槽型、粉末烧结型或纤维型;本实施例中采用沟槽型热管。The capillary structure of the
第一热管1,第二热管2和第三热管4的管材可为铝、铜、不锈钢、镍或因康镍合金;本实施例中采用不锈钢管材。The pipe material of the
第一柔性管道式液体金属关节3及第二柔性管道式液体金属关节5的管道材料可为聚乙烯、聚氯乙烯、聚丙烯、聚丁烯、ABS工程塑料、聚亚胺酯、不锈钢波纹管、不锈钢编织带等;本实施例中采用聚亚胺酯作为柔性软管材料。The pipe material of the first flexible pipe type
低熔点金属为熔点在60℃以下的钠、钾、锂、铷、铯、汞、镓、铅铋合金、镓基合金、铟基合金、铋基合金、汞基合金或钠钾合金;本实施例中选择钠钾合金Na22K78(质量百分比为22%Na,78%K)。Low melting point metals are sodium, potassium, lithium, rubidium, cesium, mercury, gallium, lead-bismuth alloys, gallium-based alloys, indium-based alloys, bismuth-based alloys, mercury-based alloys or sodium-potassium alloys with melting points below 60°C; In this example, sodium potassium alloy Na 22 K 78 (22% Na, 78% K by mass percentage) is selected.
依次类推,N可为1~9;可以组成多级柔性导热装置,由于多段柔性管道式液体金属关节的存在,使得本发明的基于低熔点金属关节的柔性导热装置的灵活程度更高,可满足多次弯折的需求。By analogy, N can be 1 to 9; multi-stage flexible heat conduction devices can be formed. Due to the existence of multi-segment flexible pipeline liquid metal joints, the flexible heat conduction device based on low melting point metal joints of the present invention is more flexible and can meet The need for multiple bends.
本发明对于低熔点金属材料的选择是这样的:钠、钾、锂、铷、铯、汞、镓、铅铋合金、镓基合金、铟基合金、铋基合金、汞基合金或钠钾合金均可适用。其中,镓基合金、铟基合金和铋基合金因为无毒,性质稳定,不易蒸发泄漏等优点为最优选择。钠、钾、锂、铷、铯及钠钾合金化学性质较活泼,必须在良好封装隔绝空气和水情况下应用。汞及其合金成本低,但因为存在一定毒性,因此也必须进行良好封装后方能使用。In the present invention, the selection of low-melting point metal materials is as follows: sodium, potassium, lithium, rubidium, cesium, mercury, gallium, lead-bismuth alloy, gallium-based alloy, indium-based alloy, bismuth-based alloy, mercury-based alloy or sodium-potassium alloy are applicable. Among them, gallium-based alloys, indium-based alloys, and bismuth-based alloys are the best choices because of their advantages of non-toxicity, stable properties, and difficulty in evaporation and leakage. Sodium, potassium, lithium, rubidium, cesium, and sodium-potassium alloys are chemically active and must be used in a well-packaged environment to isolate air and water. Mercury and its alloys are low in cost, but because of their toxicity, they must be well packaged before they can be used.
最后应说明的是,以上实施例仅用以说明本发明的技术方案而非限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行修改或者等同替换,都不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and not to limit. Although the present invention has been described in detail with reference to the embodiments, those skilled in the art should understand that modifications or equivalent replacements to the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and all of them should be included in the scope of the present invention. within the scope of the claims.
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