CN102744871A - Fully-automatic plate plastic molding equipment - Google Patents
Fully-automatic plate plastic molding equipment Download PDFInfo
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- CN102744871A CN102744871A CN2012102426705A CN201210242670A CN102744871A CN 102744871 A CN102744871 A CN 102744871A CN 2012102426705 A CN2012102426705 A CN 2012102426705A CN 201210242670 A CN201210242670 A CN 201210242670A CN 102744871 A CN102744871 A CN 102744871A
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Abstract
The invention discloses fully-automatic plate plastic molding equipment. The fully-automatic plate plastic molding equipment comprises a heating furnace, a plastic molding device, a lifting platform, an automatic plate feeding device and a control module, wherein the heating furnace, the plastic molding device, the lifting platform and the automatic plate feeding device are respectively connected with the control module. Due to the introduction of the whole set of fully-automatic plate plastic molding equipment, a plastic molding station and the heating furnace are connected, the way of plastic molding for a plate is changed into mechanical operation from mostly manual work, and plastic molding is automatically finished. Due to the mechanical operation of feeding the plate and discharging the plate, the quality of the semi-finished product is improved, the safety in a production process is improved, the production efficiency of the semi-finished product is improved, and the influence of human factors on the semi-finished product is reduced; due to the mechanization of a plastic molding way, the molding effect is further improved; due to the improvement of a heating way, the thickness of each part of the molded plate can be determined according to a requirement, and the strength of the semi-finished product is increased.
Description
Technical field
The present invention relates to a kind of full-automatic board plastics sucking moulding equipment.
Background technology
The making of existing acrylic sanitary equipment is mainly carried out through hot plastics sucking moulding.
The raw material of at first producing the acrylic sanitary equipment are acrylic (PMMA) modification sheet material or PMMA-ABS-PMMA composite sheet.The workpeople can put into heating furnace (baker) thermoplastic with sheet material, takes out sheet material then, is placed into above the mould; Utilize the clamping plate frame to clamp sheet material; And contact with mould, utilize the potential difference that falls of edge and the clamping plate frame of mould to make sheet material be close to mould and form sealing the margin, open the valve that connects vacuum tank in the vacuum absorption device this moment; Make sheet material be adsorbed on the mould, formed the acrylic sanitary equipment the same after cooling with designing requirement.
But; Above-mentioned traditional plastic uptake technology, there is following shortcoming in the plastic uptake that is directed to small-sized bathtub: 1. existing plastic uptake mode mechanical assistance property is lower, and automaticity is low: the operator needs often to observe the softening degree of sheet material in the baking oven; Or whether blow-on is fit to plastic uptake through the feel inspection; Can too much rely on the personal experience like this, influence production efficiency, and have potential safety hazard; 2. the manpower that needs is many: each operation, even product size is little, also need more than at least 4 people, and 2 people strain sheet material, and 2 people clip sheet material, like this with the serious waste human resources.
Therefore, prior art awaits to improve and development.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic board plastics sucking moulding equipment, be intended to solve in the existing plastic uptake mode plant machinery complementary lower, automaticity is low; The experience of too much dependence individual operation, wasting manpower and material resources's problem.
Technical scheme of the present invention is following: a kind of full-automatic board plastics sucking moulding equipment wherein, comprises the heating furnace of thermoplastic sheet material; The plastic uptake device of plastic uptake plate forming; The hoistable platform of up-down plastic uptake device; Automatically transport the automatic plate feeding device of sheet material; Control module; Wherein:
Said control module comprises the control panel of CPU and input instruction, and said CPU is connected with control panel;
Said heating furnace is connected with the plastic uptake device; Said hoistable platform be arranged on the plastic uptake device below; Said automatic plate feeding device is arranged on the top of plastic uptake device;
Said heating furnace, plastic uptake device, hoistable platform and automatic plate feeding device all are connected with CPU.
Described full-automatic board plastics sucking moulding equipment, wherein, said heating furnace comprises the fire door automatic open device; Be arranged on the heater in the heating furnace; Be arranged in the heating furnace, detect the softening checkout gear of sheet material of the softening back tenesmus of sheet material amplitude; Be arranged on the form heating furnace side, that be used to observe sheet material heating state in the stove; The softening checkout gear of said fire door automatic open device, heater and sheet material is connected with CPU respectively;
Said fire door automatic open device comprises the support bar that is arranged on the fire door both sides, supports fire door; Be arranged on the tooth bar on support bar top; Be arranged on the top of fire door, the gear that matches with said support bar tooth bar; With the air-leg that said support bar laterally arranges, the movable end of said air-leg is connected with fire door, and the other end is fixedly connected with support bar.
Described full-automatic board plastics sucking moulding equipment, wherein, said electro-heat equipment is a heating board, and said heating board is provided with a plurality of, and the temperature between the adjacent heating board independently is provided with.
Described full-automatic board plastics sucking moulding equipment, wherein, the softening checkout gear of said sheet material is the infrared ray shaven head.
Described full-automatic board plastics sucking moulding equipment, wherein, said plastic uptake device comprises plastics suction mould; Be arranged on the clamping plate frame above the plastics suction mould; First vacuum plant and second vacuum plant, said first vacuum plant is connected with plastics suction mould through tracheae; Said second vacuum plant is connected with plastics suction mould through tracheae; The clamping plate frame guide rail that said clamping plate frame comprises clamping device, is arranged on the pulley of clamping device side and matches with pulley; Said clamping plate frame guide rail extends always and is set in the heating furnace; The pulley of said clamping plate frame is connected with clamping plate frame pulley drive device; Also be provided with on the said clamping plate frame and be used to detect sheet material position Detection device; Said first vacuum plant, second vacuum plant, clamping device, clamping plate frame pulley drive device are connected with CPU respectively with checkout gear.
Described full-automatic board plastics sucking moulding equipment, wherein, said first vacuum plant comprises that first is communicated with ball valve, first vacuum tank and first vavuum pump: said first vacuum tank is connected through tracheae with first vavuum pump; One end of the said first connection ball valve is connected with said first vacuum tank through tracheae, and the other end is connected the bottom of said plastics suction mould through tracheae; Said second vacuum plant comprises that second is communicated with ball valve, second vacuum tank and second vavuum pump: said second vacuum tank is connected through tracheae with second vavuum pump; One end of the said second connection ball valve is connected with said second vacuum tank through tracheae, and the other end is connected the edge of said plastics suction mould through tracheae.
Described full-automatic board plastics sucking moulding equipment, wherein, said clamping device is provided with pneumatic clamps, and said pneumatic clamps is provided with resistant to elevated temperatures soft silica gel press strip.
Described full-automatic board plastics sucking moulding equipment, wherein, said full-automatic board plastics sucking moulding equipment also comprises the pulley that is arranged on the heating furnace bottom; The guide rail that matches with the heating furnace bottom pulley; Drive the motor of heating furnace pulley; Drive the expansion link that said clamping plate frame goes up and down; Drive the flexible drive unit of expansion link; Said motor is connected with said CPU with the expansion link drive unit.
Described full-automatic board plastics sucking moulding equipment, wherein, said automatic plate feeding device is arranged on the top of plastic uptake device; Said automatic plate feeding device comprises support; The sheet material adsorbent equipment; The crane that is connected with support; Be arranged on the automatic plate feeding device pulley on the support; The automatic plate feeding device guide rail that cooperates with said automatic plate feeding device pulley; Said automatic plate feeding device guide rail is vertical with said clamping plate frame guide rail; Said automatic plate feeding device pulley also is connected with the automatic plate feeding device pulley drive device; Said automatic plate feeding device pulley drive device, sheet material adsorbent equipment and crane are connected with said CPU respectively.
Described full-automatic board plastics sucking moulding equipment, wherein, said sheet material adsorbent equipment comprises first swivel, second swivel, vacuum cup, tracheae and automatic plate feeding device vavuum pump: said first swivel is arranged on the bottom surface of support; Said first swivel is connected through quill shaft with second swivel, and the other end of said second swivel is connected with vacuum cup; Said tracheae passes support, first swivel, second swivel successively, and an end of said tracheae connects vacuum cup, and the other end connects the automatic plate feeding device vavuum pump.
Beneficial effect of the present invention: the present invention is through providing a kind of full-automatic board plastics sucking moulding equipment; The a complete set of introducing of plastic uptake equipment automatically; Couple together plastic uptake station and heating furnace; Make the sheet material plastic uptake change mechanically actuated into, realize the automation of plastics sucking moulding operation from the hand labor of the overwhelming majority; Place sheet material and see the mechanization of sheet material off, improved half-finished quality, improved the security of production process, improved half-finished production efficiency, reduced the influence that human factor causes semi-finished product; The mechanization of plastic uptake mode further improves the effect of moulding; The improvement of mode of heating makes that the thickness of each position can come to confirm on request behind the plate forming, increases half-finished intensity.
Description of drawings
Fig. 1 is the structural representation of full-automatic board plastics sucking moulding equipment of the present invention.
Fig. 2 is the sketch map when Compaction of Heating Furnace Door is closed in the full-automatic board plastics sucking moulding equipment of the present invention.
Fig. 3 is the sketch map when Compaction of Heating Furnace Door is opened in the full-automatic board plastics sucking moulding equipment of the present invention.
Fig. 4 is the structural representation of plastic uptake device in the full-automatic board plastics sucking moulding equipment of the present invention.
Fig. 5 is the front view of automatic plate feeding device in the full-automatic board plastics sucking moulding equipment of the present invention.
Fig. 6 is the upward view of automatic plate feeding device in the full-automatic board plastics sucking moulding equipment of the present invention.
Fig. 7 is the sketch map of sheet material plastics sucking moulding anterior sucker adsorbent in the full-automatic board plastics sucking moulding equipment of the present invention.
Fig. 8 is that sheet material plastics sucking moulding posterior sucker adsorbs half-finished sketch map in the full-automatic board plastics sucking moulding equipment of the present invention.
Fig. 9 is the sketch map before the removable heating furnace heating in the full-automatic board plastics sucking moulding equipment of the present invention.
Sketch map when removable heating furnace heats in Figure 10 full-automatic board plastics sucking moulding of the present invention equipment.
The specific embodiment
For making the object of the invention, technical scheme and advantage clearer, clear and definite, below develop simultaneously embodiment to further explain of the present invention with reference to accompanying drawing.
As shown in Figure 1, be the structural representation of full-automatic board plastics sucking moulding equipment of the present invention.This full-automatic board plastics sucking moulding equipment comprises heating furnace 100, plastic uptake device 200, hoistable platform 300, control module 400 and automatic plate feeding device 500.
Said control module 400 comprises CPU and control panel, and said CPU is connected with control panel, and said heating furnace 100, plastic uptake device 200, hoistable platform 300 are connected with CPU respectively with automatic plate feeding device 500; Through control panel input corresponding instruction, by CPU control full-automatic board plastics sucking moulding device motion.
As shown in Figures 2 and 3, be sketch map when heating furnace 100 fire doors are closed with oven door opening in the full-automatic board plastics sucking moulding equipment of the present invention respectively.Said heating furnace 100 comprises the both sides that are arranged at fire door, the support bar that supports fire door, is provided with tooth bar 120 on the top of support bar; Be arranged on the gear 150 at the top of fire door, said gear 150 matches with tooth bar 120 on the said support bar; With the air-leg 130 that said support bar laterally arranges, said air-leg 130 is connected with the control system, and the movable end of said air-leg 130 is connected with fire door, but jack-up fire door during air-leg 130 elongation, and said air-leg 130 other ends are fixedly connected with support bar; Said heating furnace 100 also comprises and is arranged on form 110 heating furnace 100 sides, that be used to observe sheet material heating state in the stove; Be arranged on the heater in the heating furnace 100, heater described in the present embodiment is a heat-generating pipe 140, and said heat-generating pipe 140 can be provided with a plurality of; Be arranged on the infrared ray shaven head that detects the softening back tenesmus of sheet material amplitude in the heating furnace 100; Said heat-generating pipe 140 is connected with CPU respectively with the infrared ray shaven head.
Heater in the said heating furnace 100 can also be selected heating board for use, and said heating board can be provided with a plurality of.Because the heaters in the heating furnace 100 can only guarantee mostly in the whole heating furnace 100 that temperature everywhere is identical.But because product is different, each position of sheet material needs the degree of depth of plastic uptake different; If the words that whole heating furnace 100 all is same temperature; The sheet material that touches plastics suction mould 210 earlier is with being cooled earlier, and the amplitude that stretches during plastic uptake will reduce, and back position contacting is because not decline of temperature; Draftability will be better, and what will occur like this is that the variable thickness of whole finished product caused after plastic uptake finished.When using heating board; Heating temp that can be through every heating plate is set is to obtain the different temperatures of each position in the heating furnace 100; Therefore, can adjust required temperature, to guarantee that the degree that each position of sheet material stretches is identical according to the range of decrease of temperature.That is to say; At first contact the sheet material position of plastics suction mould 210, can suitably heighten the temperature of relative heating board, even cooling like this; Can guarantee that also the amplitude that plastic uptake draws high is also bigger; Therefore, just can guarantee better that in the plastic uptake process thickness of each position is identical, reduce each position thickness condition of different of sheet material as best one can.
When heating furnace 100 heating sheet materials, fire door is in closed condition, by the heating of CPU control electro-heat equipment, sheet material is heated, and the heating state of 110 pairs of sheet materials of form that can be through the heating furnace side carries out real-time monitoring; CPU also controls infrared ray shaven head and detects the tenesmus amplitude of sheet material after softening in real time, and after detecting that sheet material is softening and putting in place, the first feedback information of infrared ray is given CPU; 130 actions of CPU control air-leg, air-leg 130 elongation jack-up fire doors, the gear 150 on the fire door moves along the tooth bar 120 on the support bar; When fire door is propped up assigned address; Air-leg 130 stops action, and gear 150 is in engagement with tooth bar 120, can not produce relative motion; Fire door is realized the rack-and-pinion location, safe and reliable.
As shown in Figure 4, be the structural representation of plastic uptake device 200 in the full-automatic board plastics sucking moulding equipment of the present invention.Said plastic uptake device 200 comprises plastics suction mould 210, is provided with the bracing frame that supports plastics suction mould 210 below the said plastics suction mould 210; Be arranged on the clamping plate frame 220 above the plastics suction mould 210; First is communicated with ball valve 230; First vacuum plant 240, said first vacuum plant 240 comprises first vacuum tank 241 and first vavuum pump 242; Second is communicated with ball valve 250; Second vacuum plant 260, said second vacuum plant 260 comprises second vacuum tank 261 and second vavuum pump 262.Said clamping plate frame 220, first is communicated with ball valve 230, first vavuum pump 242, second is communicated with ball valve 250 and is connected with CPU respectively with second vavuum pump 262.
Said first vacuum tank 241 is connected through tracheae with first vavuum pump 242; Said second vacuum tank 261 is connected through tracheae with second vavuum pump 262; One end of the said first connection ball valve 230 is connected with said first vacuum tank 241 through tracheae, and the other end is connected the large space place (the large space place is the bottom of plastics suction mould 210 in the present embodiment) of said plastics suction mould 210 through tracheae; One end of the said second connection ball valve 250 is connected with said second vacuum tank 261 through tracheae, and the other end is connected the place, little space (place, the medium and small space of present embodiment is the edge sealing part of plastics suction mould 210) of said plastics suction mould 210 through tracheae.
Said clamping plate frame 220 comprises clamping device, is arranged on the clamping plate frame pulley of clamping device side and the clamping plate frame guide rail that matches with clamping plate frame pulley; Said clamping device is provided with pneumatic clamps; Pneumatic clamps is provided with resistant to elevated temperatures soft silica gel press strip, and said clamping device can clamp sheet material and the sheet material that can and then soften and adjust the clamping degree of sheet material automatically automatically; Said clamping plate frame guide rail extends the inside that is set to heating furnace 100 always, and said clamping plate frame 220 can move between plastics suction mould 210 and heating furnace 100 along clamping plate frame guide rail; Said clamping plate frame pulley is connected with clamping plate frame pulley drive device, and by clamping plate frame pulley drive device drive movement, the frame of clamping plate described in present embodiment pulley drive device is a syncmotor; Also be provided with sensor on the said clamping plate frame 220, be used to detect the position of sheet material.Said clamping device, clamping plate frame pulley drive device are connected with CPU respectively with sensor.
Said clamping plate frame 220 is realized being connected through clamping plate frame guide rail with said heating furnace 100, earlier sheet material is clamped through pneumatic clamps, utilizes the syncmotor driving that sheet material is sent in the heating furnace and heats; Owing to be before heating, just to clip sheet material, so do not need the size of too many consideration sheet material, also can clamp very equably, artificial defective can't appear.
Separate first vacuum plant 240 and second vacuum plant 260 in the present embodiment, utilize first vavuum pump 242 to realize the plastic uptake of large space plastic uptake positions, utilize second vavuum pump 262 to realize the plastic uptake of plastic uptake positions, little space, with the plastic uptake of control diverse location; Utilize second vavuum pump 262 earlier the gas in the little space to be siphoned away; Let the edge sealing effectiveness reach best, so, the air in the large space can be because sealing strip is not good the phenomenon that leaks air; Simultaneously; More make the plastic uptake best results at edge, avoid plastic uptake phenomenon not in place, make yield rate improve greatly.Because of second vacuum plant 260 is to be used to siphon away the gas in the little space, so second vacuum tank 261 and second vavuum pump 262 can be selected less relatively vacuum tank of capacity and vavuum pump, to save production cost.
Said hoistable platform 300 comprises mold platform and lowering or hoisting gear, said lowering or hoisting gear be arranged on mold platform below, said lowering or hoisting gear is connected with said CPU, by the CPU control action, mold platform realizes oscilaltion with lowering or hoisting gear; Said plastics suction mould 210 is arranged on the said mold platform.Hoistable platform in the present embodiment drives the lowering or hoisting gear oscilaltion through hydraulic-driven through fluid pressure drive device, goes up and down thereby drive plastics suction mould 210.
Like Fig. 5 and shown in Figure 6, be automatic plate feeding device structural representation in the full-automatic board plastics sucking moulding equipment of the present invention.Said automatic plate feeding device 500 comprises support 550, first swivel 510, second swivel 520, vacuum cup 530, tracheae 540 and automatic plate feeding device vavuum pump: said first swivel 510 is arranged on the bottom surface of support 550; Said first swivel 510 is connected through quill shaft with second swivel 520; The other end of said second swivel 520 is connected with vacuum cup 530; Said tracheae 540 passes support 550, first swivel 510, second swivel 520 successively; One end of said tracheae 540 connects vacuum cup 530, and the other end connects the automatic plate feeding device vavuum pump; Said first swivel 510, second swivel 520, vacuum cup 530, tracheae 540 can be provided with a plurality of.Said automatic plate feeding device 500 also comprises the crane that is connected with support 550, is arranged on the automatic plate feeding device pulley on the support 550, the automatic plate feeding device guide rail that cooperates with said automatic plate feeding device pulley; But the non-intersect setting vertical of said automatic plate feeding device guide rail with said clamping plate frame guide rail; Said automatic plate feeding device pulley also is connected with the drive unit of automatic plate feeding device pulley; Drive automatic plate feeding device 500 by the automatic plate feeding device pulley drive device and slide along the automatic plate feeding device guide rail, the pulley drive device of automatic plate feeding device described in the present embodiment adopts syncmotor; Said whole automatic plate feeding device 500 be arranged on clamping plate frame 220 above, do not contact with said clamping plate frame 220, realize the automatic lifting of whole automatic plate feeding device 500 through crane.Said automatic plate feeding device drive unit, automatic plate feeding device vavuum pump and crane are connected with said CPU respectively.
As shown in Figure 7, be the sketch map of sheet material plastics sucking moulding anterior sucker adsorbent in the full-automatic board plastics sucking moulding equipment of the present invention.When sheet material had been adsorbed, vacuum cup 530 kept flat, and all vacuum cups 530 all connect the automatic plate feeding device vavuum pump, and when starting the automatic plate feeding device vavuum pump, vacuum cup 530 just picks up sheet material.Adjust the position of sheet material again through crane; Make sheet material be positioned over the pneumatic clamps place of clamping plate frame 220; By the position of the plate detecting sensor material on the clamping plate frame 220, CPU is according to the information adjustment automatic plate feeding device 500 of sensor feedback and the relative position of clamping plate frame 220, after adjust the position again; CPU control pneumatic clamps clamps sheet material, and vacuum cup 530 unclamps sheet material.
As shown in Figure 8, sheet material plastics sucking moulding posterior sucker adsorbs half-finished sketch map in the full-automatic board plastics sucking moulding equipment of the present invention.After the product plastics sucking moulding finishes; Can pass through first swivel 510 and second swivel 520, half-finished inwall is adsorbed in the position of adjustment vacuum cup 530; Clamping plate frame 220 unclamps half-finished edge, thereby automatic plate feeding device 500 is with the whole taking-up of semi-finished product.
Said full-automatic board plastics sucking moulding equipment comprises also and is used to cool off half-finished cooling device behind the plastics sucking moulding that cooling device described in the present embodiment adopts fan.
The overall process of the automatic plastic uptake of full-automatic board plastics sucking moulding equipment of the present invention is following: operating personnel are through control panel input instruction; Start full-automatic board plastics sucking moulding equipment: automatic plate feeding device 500 along the automatic plate feeding device guide rail movement to sheet material stacking place; CPU starts the automatic plate feeding device vavuum pump; Vacuum cup 530 adsorbs sheet material; Automatic plate feeding device 500 again along the automatic plate feeding device guide rail movement above clamping plate frame 220, CPU is according to clamping plate frame 220 upper sensor feedacks, the crane oscilaltion of control automatic plate feeding device 500, control automatic plate feeding device 500 seesaw and control clamping plate frame 220 along the side-to-side movement of clamping plate frame guide rail along the automatic plate feeding device guide rail; Relative position with adjustment automatic plate feeding device 500 and clamping plate frame 220; Behind the position of adjusting sheet material, CPU control pneumatic clamps clamps sheet material automatically, and vacuum cup 530 unclamps sheet material; Automatically send in the process of plate at automatic plate feeding device 500; CPU controls the heater action that starts in the heating furnace 100 simultaneously, makes the temperature of heating furnace 100 be elevated to the scope that needs, and the fire door of heating furnace 100 is opened automatically then; Clamping plate frame 220 is driven by syncmotor; Automatically send into sheet material in the heating furnace 100 along clamping plate frame guide rail, close the fire door of heating furnace 100 subsequently, and wait for that sheet material is by roasting soft; Because there is the infrared ray shaven head that can detect the softening back tenesmus of sheet material amplitude heating furnace 100 inside; After detecting softening putting in place; CPU is according to the feedback information that receives, and the fire door of control heating furnace 100 is opened automatically, and the sheet material after softening is synchronized the top that motor is pulled out to plastics suction mould 210 together with clamping plate frame 220 again; CPU controls said hoistable platform 300 and rises automatically then; Drive plastics suction mould 210 and rise to preset height, CPU control this moment first is communicated with ball valve 230 and the second connection ball valve 250 is opened automatically, and plastic uptake carries out automatically; CPU restarts fan cooled sheet material according to preset after the plastic uptake time, plastic uptake finished then; When sheet material that plastic uptake finishes by fan suitably after the cooling, the vacuum cup 530 of CPU control automatic plate feeding device 500 holds the shiny surface of sheet forming, hoistable platform 300 will drive plastics suction mould 210 lentamente and descend automatically and carry out the demoulding.After the demoulding finishes, the pneumatic clamps of clamping plate frame 220 will automatically spring open, and the crane of CPU control automatic plate feeding device 500 rises, and automatic plate feeding device 500 transports semi-finished product along guide rail.
In addition; Because above-mentioned heating furnace 100 is fixed; Clamping plate frame 220 is movably, and sheet material heats the back in heating furnace 100 delivers to plastic uptake device 200 places by clamping plate frame 220 and carry out that a segment distance is arranged in the middle of the plastic uptake, the cooling velocity when sheet material takes out; Can heating furnace 100 be designed to movably, clamping plate frame 220 is set to fix.Like Fig. 9 and shown in Figure 10, be respectively the sketch map when the preceding and removable heating furnace of removable heating furnace heating heats in the full-automatic board plastics sucking moulding equipment of the present invention.Removable heating furnace 600 comprises heating furnace 100; Be arranged on the pulley 160 of heating furnace bottom; The pulley guide rails 180 that cooperates with said pulley 160; Be arranged on the heating furnace 100, the motor 170 of drive pulley motion, said motor 170 is connected with said control system.Said clamping plate frame 220 also comprises the expansion link 221 that drives 220 oscilaltions of clamping plate frame; Said expansion link 221 is connected with fluid pressure drive device; Said fluid pressure drive device is connected with CPU; By 220 oscilaltions of CPU control expansion link 221 flexible drive clamping plate frames, so that sheet material fits or leaves plastics suction mould 210.Like this,, just can realize limit heating edge plastic uptake, avoid the cooling velocity of sheet material, obtain better plastic uptake effect through moving removable heating furnace 600 to plastics suction mould 210 places.
Should be understood that application of the present invention is not limited to above-mentioned giving an example, concerning those of ordinary skills, can improve or conversion that all these improvement and conversion all should belong to the protection domain of accompanying claims of the present invention according to above-mentioned explanation.
Claims (10)
1. a full-automatic board plastics sucking moulding equipment is characterized in that, comprises the heating furnace of thermoplastic sheet material; The plastic uptake device of plastic uptake plate forming; The hoistable platform of up-down plastic uptake device; Automatically transport the automatic plate feeding device of sheet material; Control module; Wherein:
Said control module comprises the control panel of CPU and input instruction, and said CPU is connected with control panel;
Said heating furnace is connected with the plastic uptake device; Said hoistable platform be arranged on the plastic uptake device below; Said automatic plate feeding device is arranged on the top of plastic uptake device;
Said heating furnace, plastic uptake device, hoistable platform and automatic plate feeding device all are connected with CPU.
2. full-automatic board plastics sucking moulding equipment according to claim 1 is characterized in that said heating furnace comprises the fire door automatic open device; Be arranged on the heater in the heating furnace; Be arranged in the heating furnace, detect the softening checkout gear of sheet material of the softening back tenesmus of sheet material amplitude; Be arranged on the form heating furnace side, that be used to observe sheet material heating state in the stove; The softening checkout gear of said fire door automatic open device, heater and sheet material is connected with CPU respectively;
Said fire door automatic open device comprises the support bar that is arranged on the fire door both sides, supports fire door; Be arranged on the tooth bar on support bar top; Be arranged on the top of fire door, the gear that matches with said support bar tooth bar; With the air-leg that said support bar laterally arranges, the movable end of said air-leg is connected with fire door, and the other end is fixedly connected with support bar.
3. full-automatic board plastics sucking moulding equipment according to claim 2 is characterized in that said electro-heat equipment is a heating board, and said heating board is provided with a plurality of, and the temperature between the adjacent heating board independently is provided with.
4. full-automatic board plastics sucking moulding equipment according to claim 2 is characterized in that, the softening checkout gear of said sheet material is the infrared ray shaven head.
5. full-automatic board plastics sucking moulding equipment according to claim 1 is characterized in that said plastic uptake device comprises plastics suction mould; Be arranged on the clamping plate frame above the plastics suction mould; First vacuum plant and second vacuum plant, said first vacuum plant is connected with plastics suction mould through tracheae; Said second vacuum plant is connected with plastics suction mould through tracheae; The clamping plate frame guide rail that said clamping plate frame comprises clamping device, is arranged on the pulley of clamping device side and matches with pulley; Said clamping plate frame guide rail extends always and is set in the heating furnace; The pulley of said clamping plate frame is connected with clamping plate frame pulley drive device; Also be provided with on the said clamping plate frame and be used to detect sheet material position Detection device; Said first vacuum plant, second vacuum plant, clamping device, clamping plate frame pulley drive device are connected with CPU respectively with checkout gear.
6. full-automatic board plastics sucking moulding equipment according to claim 5 is characterized in that, said first vacuum plant comprises that first is communicated with ball valve, first vacuum tank and first vavuum pump: said first vacuum tank is connected through tracheae with first vavuum pump; One end of the said first connection ball valve is connected with said first vacuum tank through tracheae, and the other end is connected the bottom of said plastics suction mould through tracheae; Said second vacuum plant comprises that second is communicated with ball valve, second vacuum tank and second vavuum pump: said second vacuum tank is connected through tracheae with second vavuum pump; One end of the said second connection ball valve is connected with said second vacuum tank through tracheae, and the other end is connected the edge of said plastics suction mould through tracheae.
7. full-automatic board plastics sucking moulding equipment according to claim 5 is characterized in that said clamping device is provided with pneumatic clamps, and said pneumatic clamps is provided with resistant to elevated temperatures soft silica gel press strip.
8. full-automatic board plastics sucking moulding equipment according to claim 5 is characterized in that, said full-automatic board plastics sucking moulding equipment also comprises the pulley that is arranged on the heating furnace bottom; The guide rail that matches with the heating furnace bottom pulley; Drive the motor of heating furnace pulley; Drive the expansion link that said clamping plate frame goes up and down; Drive the flexible drive unit of expansion link; Said motor is connected with said CPU with the expansion link drive unit.
9. full-automatic board plastics sucking moulding equipment according to claim 1 is characterized in that said automatic plate feeding device is arranged on the top of plastic uptake device; Said automatic plate feeding device comprises support; The sheet material adsorbent equipment; The crane that is connected with support; Be arranged on the automatic plate feeding device pulley on the support; The automatic plate feeding device guide rail that cooperates with said automatic plate feeding device pulley; Said automatic plate feeding device guide rail is vertical with said clamping plate frame guide rail; Said automatic plate feeding device pulley also is connected with the automatic plate feeding device pulley drive device; Said automatic plate feeding device pulley drive device, sheet material adsorbent equipment and crane are connected with said CPU respectively.
10. full-automatic board plastics sucking moulding equipment according to claim 9; It is characterized in that said sheet material adsorbent equipment comprises first swivel, second swivel, vacuum cup, tracheae and automatic plate feeding device vavuum pump: said first swivel is arranged on the bottom surface of support; Said first swivel is connected through quill shaft with second swivel, and the other end of said second swivel is connected with vacuum cup; Said tracheae passes support, first swivel, second swivel successively, and an end of said tracheae connects vacuum cup, and the other end connects the automatic plate feeding device vavuum pump.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210242670.5A CN102744871B (en) | 2012-07-13 | 2012-07-13 | Fully-automatic plate plastic molding equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210242670.5A CN102744871B (en) | 2012-07-13 | 2012-07-13 | Fully-automatic plate plastic molding equipment |
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| CN102744871A true CN102744871A (en) | 2012-10-24 |
| CN102744871B CN102744871B (en) | 2014-09-24 |
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| CN201210242670.5A Active CN102744871B (en) | 2012-07-13 | 2012-07-13 | Fully-automatic plate plastic molding equipment |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171143A (en) * | 2013-03-27 | 2013-06-26 | 广东金兴机械有限公司 | Multi-station numerical control thermal forming machine |
| CN103317709A (en) * | 2013-05-31 | 2013-09-25 | 潘震州 | Full-automatic plate plastics sucking moulding machine |
| CN103660259A (en) * | 2013-11-26 | 2014-03-26 | 广州览讯科技开发有限公司 | Processing technique and equipment for water distributing basin of crossflow cooling tower |
| CN104339644A (en) * | 2014-04-23 | 2015-02-11 | 天津市腾华吸塑包装制品有限公司 | Self-grabbing suction cup of plastic uptake shaping machine and plastic uptake shaping machine |
| CN106323210A (en) * | 2016-11-14 | 2017-01-11 | 苏州亨达尔工业材料有限公司 | Apparatus for detecting size yield of panel |
| CN106393655A (en) * | 2016-09-14 | 2017-02-15 | 广东宾豪科技股份有限公司 | Molding equipment and case molding method for suitcase |
| CN106881889A (en) * | 2017-03-17 | 2017-06-23 | 杭州海纳威旅行用品有限公司 | A kind of case shell full automatic production equipment |
| CN110103448A (en) * | 2019-05-14 | 2019-08-09 | 河北广大住品科技发展有限公司 | A kind of toilet warterproof chassis process units |
| CN111251581A (en) * | 2020-01-13 | 2020-06-09 | 广州明珞汽车装备有限公司 | Vacuum forming process |
| CN111409251A (en) * | 2018-04-25 | 2020-07-14 | 苏州云康机电有限公司 | Double-liner parallel air-compression plastic suction forming machine and use method thereof |
| CN113942218A (en) * | 2021-10-18 | 2022-01-18 | 广州市尚雷仕卫浴有限公司 | Integrated semi-automatic baking plate forming equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103171143A (en) * | 2013-03-27 | 2013-06-26 | 广东金兴机械有限公司 | Multi-station numerical control thermal forming machine |
| CN103171143B (en) * | 2013-03-27 | 2015-02-11 | 广东金兴机械有限公司 | Multi-station numerical control thermal forming machine |
| CN103317709A (en) * | 2013-05-31 | 2013-09-25 | 潘震州 | Full-automatic plate plastics sucking moulding machine |
| CN103317709B (en) * | 2013-05-31 | 2015-07-08 | 潘震州 | Full-automatic plate plastics sucking moulding machine |
| CN103660259A (en) * | 2013-11-26 | 2014-03-26 | 广州览讯科技开发有限公司 | Processing technique and equipment for water distributing basin of crossflow cooling tower |
| CN104339644A (en) * | 2014-04-23 | 2015-02-11 | 天津市腾华吸塑包装制品有限公司 | Self-grabbing suction cup of plastic uptake shaping machine and plastic uptake shaping machine |
| CN104339644B (en) * | 2014-04-23 | 2016-09-14 | 天津市腾华吸塑包装制品有限公司 | Plastic suction forming apparatus certainly grab sucker and a kind of plastic suction forming apparatus |
| CN106393655A (en) * | 2016-09-14 | 2017-02-15 | 广东宾豪科技股份有限公司 | Molding equipment and case molding method for suitcase |
| CN106323210A (en) * | 2016-11-14 | 2017-01-11 | 苏州亨达尔工业材料有限公司 | Apparatus for detecting size yield of panel |
| CN106881889A (en) * | 2017-03-17 | 2017-06-23 | 杭州海纳威旅行用品有限公司 | A kind of case shell full automatic production equipment |
| CN106881889B (en) * | 2017-03-17 | 2023-03-28 | 杭州海纳威旅行用品有限公司 | Full-automatic production equipment for box shell |
| CN111409251A (en) * | 2018-04-25 | 2020-07-14 | 苏州云康机电有限公司 | Double-liner parallel air-compression plastic suction forming machine and use method thereof |
| CN110103448A (en) * | 2019-05-14 | 2019-08-09 | 河北广大住品科技发展有限公司 | A kind of toilet warterproof chassis process units |
| CN111251581A (en) * | 2020-01-13 | 2020-06-09 | 广州明珞汽车装备有限公司 | Vacuum forming process |
| CN111251581B (en) * | 2020-01-13 | 2022-09-13 | 广州明珞自动化有限公司 | Vacuum forming process |
| CN113942218A (en) * | 2021-10-18 | 2022-01-18 | 广州市尚雷仕卫浴有限公司 | Integrated semi-automatic baking plate forming equipment |
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