CN102744816A - Novel flat-belt press vulcanizer and operation method thereof - Google Patents
Novel flat-belt press vulcanizer and operation method thereof Download PDFInfo
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- CN102744816A CN102744816A CN2012102410675A CN201210241067A CN102744816A CN 102744816 A CN102744816 A CN 102744816A CN 2012102410675 A CN2012102410675 A CN 2012102410675A CN 201210241067 A CN201210241067 A CN 201210241067A CN 102744816 A CN102744816 A CN 102744816A
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- division board
- hot plate
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Abstract
The invention discloses a novel flat-belt press vulcanizer comprising a host machine. The host machine comprises a lower engine base; the lower engine base comprises a fixed flat plate, a lower-layer heat plate, a baffle plate and a positioning device, wherein the length of the baffle plate is longer than that of the lower-layer heat plate by 600mm, the positioning device comprises bolt hole parts and bolts which are welded at an inlet end and an outlet end of the lower-layer heat plate, holes equal to the bolt holes are formed in the two ends of the baffle plate, the holes in the baffle plate are aligned to the bolt holes, then the baffle plate is fixed by the bolts so as to be positioned in the middle of the lower-layer heat plate, the two ends of the baffle plate is longer than the lower-layer heat plate by 300mm, the width of the baffle plate is 10% of that of the lower-layer heat plate and is smaller than 150mm, and the thickness of the baffle plate is 2/3-3/4 of that of a belt blank. The flat-belt press vulcanizer can simultaneously produce two conveyer belts with width being below 40% of those of the a flat plate, the quality of the conveyer belts is the same as that of the conveyer belts produced one by one, the energy consumption is saved under the premise of not damaging the heat plate, the production efficiency is doubled, and the novel flat-belt press vulcanizer is suitable for flat type rubber belts such as rubber conveyer belts and the like.
Description
Technical field
The invention belongs to the chemical industry equipment field, particularly a kind of novel flat rubber belting vulcanizing press and method of operating thereof.
Background technology
The flat rubber belting vulcanizing press has that the hot plate unit are is big, pressure is big; Advantages such as equipment reliable, maintenance capacity lack; Be mainly used in flat pattern adhesive tapes such as producing the vulcanized rubber steel cord conveyor belt, conveyer belt band embryo is accomplished through heating, add to depress piecemeal in vulcanizing press, connects into band.Vulcanizer sheet width of cause and length are fixed; When producing width and have only the conveyer belt below 40% of sheet width of sulfuration platen-press with wide sulfuration platen-press; Can occur that unit efficiency is low, energy consumption is high, be prone to cause problems such as plate deformation damages; If therefore newly purchase the narrower vulcanizing press of width, certainly will increase cost of investment.For example: the use width is 2.6 meters a compression molding press, and it is to be 1 meter that equipment manufacturers allow the minimum widith of production conveyer belt.And product width be 800 millimeters, 650 millimeters specifications can not be to produce on 2.6 meters vulcanizer hot plates just at width, can only use little width instead and be that 1.4 meters vulcanizers are dull and stereotyped produces.
Existing solution mainly contains following two:
1, the double wide conveyer belt band embryo of moulding on a vulcanizer, the middle cutting position of reserving after the sulfuration, vertically blocks, and is divided into two.But cutting edge portion and natural vulcanization limit portion density are inconsistent.The width position of control belt body is difficult in the cutting process, and very easily cutting occurring is not straight line, but S type curve phenomenon.Cause limit portion segment distance width to differ.Require band embryo both sides consistency of thickness in addition, cause on the technology difficulty big;
2, putting a width in the middle of the vulcanizing press is that 50 millimeters parallels is isolated, the double wide conveyer belt band embryo of moulding on this vulcanizing press then, and the method has overcome the inconsistent problem of both sides density.But require very uniformity of moulding two band flake thickness degree; But there is tolerance to occur in the actual production all the time; Two product tape width that cause sulfuration to occur are inconsistent; Medial side portion is prone to into the S type, and limit portion is prone to one thin one thick monolateral phenomenon, and appearance quality also very easily takes place: as revealing steel wire, one section bandwidth narrow problem such as wide and monolateral is arranged.Parallels in the middle of also being prone to is difficult for operation problems such as extraction, difficult displacement by the rubber parcel.
Summary of the invention
Technical problem to be solved by this invention provides a kind of novel flat rubber belting vulcanizing press and method of operating thereof.
In order to solve the problems of the technologies described above, the present invention provides following technical scheme:
A kind of novel flat rubber belting vulcanizing press comprises main frame, and said main frame comprises lower support; Said lower support comprises fixed flat planar, lower floor's hot plate, division board and positioner; The length of said division board is grown 0.6 meter than the length of lower floor hot plate; Said positioner is the inlet side that is welded on lower floor's hot plate and the pin hole part and the latch that go out end, and said division board two ends are provided with and the equal-sized hole of pin hole, with the hole on the division board with after pin hole is aimed at; Fix with latch; Division board promptly is located in lower floor hot plate middle, and the division board two ends respectively exceed 0.3 meter of lower floor's hot plate, the width of said division board be lower floor's hot plate width 10% and be not less than 150 millimeters; Division board thickness for the band embryo thickness 2/3-3/4.
Novel flat rubber belting vulcanizing press method of operating may further comprise the steps:
A. with the hole on the division board two ends with after pin hole is aimed at, fix with latch, make division board be positioned lower floor hot plate middle, and can not all around move, but can move up and down along latch;
B. on lower floor's hot plate, load onto two sections band embryos, i.e. division board both sides, on one side one section;
C. open starting switch, vulcanizer is started working;
D. preceding 5 minutes of the sulfuration completion, take out the latch that hot plate goes out end, division board is movable;
E. after sulfuration is accomplished, open carrying roller, make belt break away from hot plate and division board, mobile belt goes out cylinder.
Compared with prior art the present technique scheme has following beneficial effect:
1. this division board can be installed or unload as required, can produce two conveyer belts that width is narrower simultaneously after the installation, unload division board after; Can produce the bigger conveyer belt of width dimensions; Dual-use increases the machinery utilization rate, enlarges the equipment scope of application, reduces equipment investment;
2. realized the purpose of production arrowband on big width vulcanizing press, can not damage hot plate again, also can save energy consumption simultaneously, production efficiency double;
3. it is identical that two conveyer belt quality of producing simultaneously with novel flat rubber belting vulcanizing press provided by the invention and wall scroll are produced, and two strap width are identical, the thickness uniformity; Medial side portion linearly, this mainly is owing to be 10% of lower floor's hot plate width with spacer width, and is not less than 150mm; And fixedly in the middle of the hot plate, make it similar in appearance to two independent vulcanizer lower floor hot plates, in the sulfidation; Dividing plate can all around not move, and has guaranteed that two conveyer belt width producing are identical, and medial side portion linearly; Can not become the S type; And can not occur as revealing steel wire, one section bandwidth narrow problem of appearance such as wide and monolateral being arranged, secondly be that division board thickness is set to vulcanize 2/3-3/4 of band embryo, when sulfidization molding; Can flow each other in two band embryo tops, feasible two conveyer belt thickness uniformities producing;
4. when operation, vulcanized preceding 5 minutes that accomplish, take out the latch that hot plate goes out end; Making division board movable, mainly is because after sulfuration is accomplished, when belt goes out cylinder; Can dividing plate be driven, if do not make its activity in advance, the belt that division board will be moved drives and is destroyed; If make its activity time too early, can occur the S-type situation of two strap medial side portions again.
Description of drawings
Fig. 1 is the main frame sketch map of novel flat rubber belting vulcanizing press provided by the invention;
Fig. 2 is the side schematic view of the lower support of novel flat rubber belting vulcanizing press provided by the invention;
Fig. 3 is the vertical view of the lower support of novel flat rubber belting vulcanizing press provided by the invention.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment technical scheme of the present invention is further specified:
Embodiment 1
Like Fig. 1, Fig. 2 and shown in Figure 3, a kind of novel flat rubber belting vulcanizing press comprises main frame; Said main frame comprises lower support, and said lower support comprises fixed flat planar 1, lower floor's hot plate 2, division board 3 and positioner, and the width of lower floor's hot plate 2 is 2.6 meters; Length is 10 meters, and division board 3 width are 0.26 meter, and length is 10.6 meters; The length of said division board 3 is grown 0.6 meter than the length of lower floor hot plate 2, and positioner is the inlet side and the pin hole part 4 and the latch 5 that go out end that is welded on lower floor's hot plate 2, and said division board 3 two ends are provided with and the equal-sized hole 7 of pin hole; With after pin hole is aimed at, fixing with latch 5, division board 3 promptly is located in lower floor hot plate middle with the hole on the division board 3; Division board 3 two ends respectively exceed 0.3 meter of lower floor's hot plate, division board thickness for the band embryo thickness 3/4.
This vulcanizer method of operating is following:
A. with the hole on the division board two ends with after pin hole is aimed at, fix with latch, make division board be positioned lower floor hot plate middle, and can not all around move, but can move up and down along latch;
B. on lower floor's hot plate, load onto two sections band embryos, i.e. division board both sides, on one side one section;
C. open starting switch, vulcanizer is started working;
D. preceding 5 minutes of the sulfuration completion, take out the latch that hot plate goes out end, division board is movable;
E. after sulfuration is accomplished, open carrying roller, make belt break away from hot plate and division board, mobile belt goes out cylinder.
If general width is 2.6 meters a vulcanizing press; It is to be 1 meter that manufacturer allows the minimum widith of production product; And product width is just can not on 2.6 vulcanizer hot plates, produce less than 40% specification of hot plate width such as 800 millimeters, 650 millimeters; Can only use width instead is the dull and stereotyped productions of 1.4 meters vulcanizers; Newly purchase width again and be 1.4 meters vulcanizer, certainly will increase cost, just can produce the conveyer belts less than 40% specification of hot plate width such as 800 millimeters, 650 millimeters and width provided by the invention is 2.6 meters a vulcanizing press.This flat rubber belting vulcanizing press has been realized the purpose of production arrowband on the big width vulcanizing press and can not have been damaged hot plate; Dual-use increases the machinery utilization rate, also can save energy consumption simultaneously; Production efficiency double enlarges the equipment scope of application, reduces equipment investment.
Like Fig. 1, Fig. 2 and shown in Figure 3, a kind of novel flat rubber belting vulcanizing press comprises main frame, and said main frame comprises lower support; It is characterized in that said lower support comprises fixed flat planar 1, lower floor's hot plate 2, division board 3 and positioner, the width of lower floor's hot plate is 2.4 meters; Length is 12 meters, and the division board width is 0.24 meter, and length is 12.6 meters; The length of said division board is grown 0.6 meter than the length of lower floor hot plate; Positioner is the inlet side that is welded on lower floor's hot plate and the pin hole part 4 and the latch 5 that go out end, and said division board two ends are provided with and the equal-sized hole 7 of pin hole, with the hole on the division board with after pin hole is aimed at; Fixing with latch 5; Division board 3 promptly is located in lower floor hot plate middle, and the division board two ends respectively exceed 0.3 meter of lower floor's hot plate, division board thickness for the band embryo thickness 7/10.
This vulcanizer method of operating is identical with embodiment 1.
Like Fig. 1, Fig. 2 and shown in Figure 3, a kind of novel flat rubber belting vulcanizing press comprises main frame, and said main frame comprises lower support; It is characterized in that said lower support comprises fixed flat planar 1, lower floor's hot plate 2, division board 3 and positioner, the width of lower floor's hot plate is 1.8 meters; Length is 8.5 meters, and the division board width is 0.18 meter, and length is 9.1 meters; The length of said division board is grown 0.6 meter than the length of lower floor hot plate; Positioner is the inlet side that is welded on lower floor's hot plate and the pin hole part 4 and the latch 5 that go out end, and said division board two ends are provided with and the equal-sized hole 7 of pin hole, with the hole on the division board with after pin hole is aimed at; Fixing with latch 5; Division board 3 promptly is located in lower floor hot plate middle, and the division board two ends respectively exceed 0.3 meter of lower floor's hot plate, division board thickness for the band embryo thickness 2/3.
This vulcanizer method of operating is identical with embodiment 1.
Above-described only is preferred implementation of the present invention; Should be understood that; For a person skilled in the art, under the prerequisite that does not break away from structure of the present invention, can also make some distortion and improvement; These also should be regarded as protection scope of the present invention, and these can not influence effect and practical applicability that the present invention implements.
Claims (2)
1. a novel flat rubber belting vulcanizing press comprises main frame, and said main frame comprises lower support; It is characterized in that said lower support comprises fixed flat planar, lower floor's hot plate, division board and positioner, the length of said division board is grown 0.6 meter than the length of lower floor hot plate; Said positioner is the inlet side and the pin hole part and the latch that go out end that is welded on lower floor's hot plate; Said division board two ends are provided with and the equal-sized hole of pin hole, and the hole on the division board with after pin hole is aimed at, is fixed with latch; Division board promptly is located in lower floor hot plate middle; The division board two ends respectively exceed 0.3 meter of lower floor's hot plate, and the width of said division board is 10% of lower floor's hot plate width, and are not less than 150 millimeters; Division board thickness for the band embryo thickness 2/3-3/4.
2. the method for operating of an above-mentioned novel flat rubber belting vulcanizing press is characterized in that, may further comprise the steps:
A. with the hole on the division board two ends with after pin hole is aimed at, fix with latch, make division board be positioned lower floor hot plate middle, and can not all around move, but can move up and down along latch;
B. on lower floor's hot plate, load onto two sections band embryos, i.e. division board both sides, on one side one section;
C. open starting switch, vulcanizer is started working;
D. preceding 5 minutes of the sulfuration completion, take out the latch that hot plate goes out end, division board is movable;
E. after sulfuration is accomplished, open carrying roller, make belt break away from hot plate and division board, mobile belt goes out cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210241067.5A CN102744816B (en) | 2012-07-13 | 2012-07-13 | Novel flat-belt press vulcanizer and operation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210241067.5A CN102744816B (en) | 2012-07-13 | 2012-07-13 | Novel flat-belt press vulcanizer and operation method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102744816A true CN102744816A (en) | 2012-10-24 |
| CN102744816B CN102744816B (en) | 2015-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210241067.5A Expired - Fee Related CN102744816B (en) | 2012-07-13 | 2012-07-13 | Novel flat-belt press vulcanizer and operation method thereof |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4164440A (en) * | 1976-12-13 | 1979-08-14 | Industrie Pirelli, S.P.A. | Device for vulcanizing conveyor belts and similar articles |
| CN201960631U (en) * | 2010-12-30 | 2011-09-07 | 王光亮 | Forming device for press |
| CN202685159U (en) * | 2012-07-13 | 2013-01-23 | 重庆中南橡胶有限公司 | Novel flat plate vulcanization machine for flat belt |
-
2012
- 2012-07-13 CN CN201210241067.5A patent/CN102744816B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4164440A (en) * | 1976-12-13 | 1979-08-14 | Industrie Pirelli, S.P.A. | Device for vulcanizing conveyor belts and similar articles |
| CN201960631U (en) * | 2010-12-30 | 2011-09-07 | 王光亮 | Forming device for press |
| CN202685159U (en) * | 2012-07-13 | 2013-01-23 | 重庆中南橡胶有限公司 | Novel flat plate vulcanization machine for flat belt |
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| Publication number | Publication date |
|---|---|
| CN102744816B (en) | 2015-04-15 |
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Granted publication date: 20150415 Termination date: 20160713 |