CN102744789A - Energy-saving environment-friendly polymer-based composite material matrix of diamond circular saw blade - Google Patents
Energy-saving environment-friendly polymer-based composite material matrix of diamond circular saw blade Download PDFInfo
- Publication number
- CN102744789A CN102744789A CN2012102525560A CN201210252556A CN102744789A CN 102744789 A CN102744789 A CN 102744789A CN 2012102525560 A CN2012102525560 A CN 2012102525560A CN 201210252556 A CN201210252556 A CN 201210252556A CN 102744789 A CN102744789 A CN 102744789A
- Authority
- CN
- China
- Prior art keywords
- matrix
- insert
- polymer matrix
- energy saving
- environment friendly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Braking Arrangements (AREA)
Abstract
The invention discloses an energy-saving environment-friendly polymer-based composite material matrix of a diamond circular saw blade. The energy-saving environment-friendly polymer-based composite material matrix comprises a matrix and an embedded part, wherein the embedded part is embedded on the outer circumference of the matrix; the matrix is made from a polymer-based composite material; and an exposed part external end face of the embedded part is welded with at least one diamond saw tooth. With adoption of the polymer-based composite material, about 2/3 weight is reduced compared with the traditional steel-based body, so that the starting power and self consumption of the motor are greatly reduced, and the manufacturing process is very simple and convenient, thereby the energy-saving and low-carbon effect stands out. In addition, an interface between a large number of resins and reinforced fiber exists in the base body, so that the noise when the stone is sawn is reduced obviously, and the working environment is improved.
Description
Technical field
The present invention relates to a kind of energy saving and environment friendly diamond disc polymer matrix composite matrix.
Background technology
Diamond disc is widely used in various hard brittle materials, especially in the processing of stone industry.The matrix of present employed diamond disc is a metallic matrix; Because the ratio of metal is great, makes diamond disc weight also big, causes the starting current of motor excessive like this; Therefore have only the power that improves motor that saw blade is rotated, saw blade self power consumption is also big in the work; In addition, the noise that in building stones processing, produces is also very outstanding, causes production environment abominable; Existing problems also have: metallic matrix must use the high-quality steel, and except will consuming a large amount of high-quality steel of country every year, and process is complicated, heavy, and energy consumption is very big, causes production cost high.
Summary of the invention
Problem to the prior art existence; The object of the present invention is to provide a kind of weight that can alleviate diamond disc greatly; Reduce work noise; Increase work efficiency, that final body reveals is energy-conservation, the energy saving and environment friendly diamond disc polymer matrix composite matrix of low-carbon (LC), environmental protection, efficient effect.
For realizing above-mentioned purpose; The energy saving and environment friendly diamond disc polymer matrix composite of the present invention matrix; Comprise matrix and insert, insert is embedded on the excircle of matrix, wherein; Matrix is that polymer matrix composite is processed, and is welded with at least one diamond sawtooth on the exposed portions serve outer face of insert.
Further, said insert comprises embedded part and said exposed portions serve, and wherein, embedded part is installed in the said matrix, and said exposed portions serve is positioned at said matrix circumference outer.
Further, be processed with several through holes on the said insert exposed portions serve end face.
Further, said insert and arranged on left and right sides is respectively equipped with matrix piston ring land, convex piston ring land, when adjacent two said inserts are installed, and the clamping that cooperatively interacts of the matrix piston ring land on both adjacent sidepieces, convex piston ring land.
Further, said insert embedded part is processed with the technology through hole that at least one strengthens connecting usefulness.
Further, said insert exposed portions serve has a transition piece.
Further, said transition piece is a joggle spare, is processed with tongue-and-groove or tenon on it, is complementary with it, and tenon or tongue-and-groove are installed on the said insert.
Further, the section of said tongue-and-groove short transverse and length direction is trapezoidal, and the trapezoidal angle of short transverse is 2-18 °, and the trapezoidal angle of length direction is 1-8 °, and the shape and the tongue-and-groove of said tenon are complementary.
Further, said polymer matrix composite is polymer matrix composites, and its raw material comprises one of thermosetting resin or thermoplastic resin, and fortifying fibre and fabric and auxiliary material.
Further, said auxiliary material comprise curing agent, initator, flexibilizer, filler.
The present invention adopts polymer matrix composite to alleviate about 2/3 weight than traditional steel matrix, thereby greatly reduces the starting power and the oneself power consumption of motor, adds the manufacture craft characteristics that it is simpler and more direct, and energy-saving low-carbon is remarkably productive; Matrix self of the present invention in addition also exists the interface of a large amount of resin and fortifying fibre, thereby has reduced the noise of sawing building stones significantly, has improved working environment.
Description of drawings
Fig. 1 is partial view and the part sectioned view of embodiment 1;
Fig. 2 is the profile of A-A direction among Fig. 1;
Fig. 3 is the sketch map of the insert of Fig. 1;
Fig. 4 is the left view of Fig. 3;
Fig. 5 is the vertical view of Fig. 3;
Fig. 6 is the sketch map of the tenon of Fig. 1;
Fig. 7 is the left view of Fig. 6;
Fig. 8 is the vertical view of Fig. 6;
Fig. 9 is partial view and the part sectioned view of embodiment 2;
Figure 10 is the profile of the B-B direction of Fig. 9;
Figure 11 is the insert sketch map of Fig. 9;
Figure 12 is the left view of Figure 11;
Figure 13 is the vertical view of Figure 11.
The specific embodiment
Below, with reference to accompanying drawing 1-13, the present invention is more comprehensively explained, exemplary embodiment of the present invention has been shown in the accompanying drawing.Yet the present invention can be presented as multiple multi-form, and should not be construed as the exemplary embodiment that is confined to narrate here.But, these embodiment are provided, thereby make the present invention, and scope of the present invention is fully conveyed to those of ordinary skill in the art comprehensively with complete.
In order to be easy to explanation, here can use such as " on ", D score " left side " space relative terms such as " right sides ", be used for element shown in the key diagram or characteristic relation with respect to another element or characteristic.It should be understood that except the orientation shown in the figure spatial terminology is intended to comprise the different azimuth of device in using or operating.For example, if the device among the figure is squeezed, be stated as the element that is positioned at other elements or characteristic D score will be positioned at other elements or characteristic " on ".Therefore, the exemplary term D score can comprise upper and lower orientation both.Device can otherwise be located (revolve turn 90 degrees or be positioned at other orientation), and the relative explanation in used here space can correspondingly be explained.
The energy saving and environment friendly diamond disc polymer matrix composite of the present invention matrix; Comprise matrix 1 and insert 2, insert 2 is embedded on the excircle of matrix 1, wherein; Matrix 1 is processed for polymer matrix composite; Polymer matrix composite is polymer matrix composites, and its raw material comprises one of thermosetting resin or thermoplastic resin, and fortifying fibre and fabric thereof.This composite is not merely nonmetallic unsaturated-resin or epoxy resin; Polymer matrix composite is also claimed basic resin composite material; Range of resin in this composite is the widest; Not only comprised many thermosetting resins of unsaturated-resin and epoxy resin, also comprised thermoplastic resin such as polypropylene and polyvinyl chloride.The formation of polymer matrix composite main component is not only resin, comprises that also enhancing component such as fiber and fabric thereof and auxiliary material are like curing agent, initator, flexibilizer, filler etc.
Insert 2 embedded parts are processed with at least one technology through hole 5 of strengthening connecting usefulness, are processed with several through holes 6 on the insert 2 exposed portions serve end faces.Insert 2 exposed portions serve have a transition piece, and this transition piece is a joggle spare, are processed with tongue-and-groove or tenon on it, are complementary with it, and tenon or tongue-and-groove are installed on the insert 2.
Insert 2 and arranged on left and right sides are respectively equipped with matrix piston ring land 11, convex piston ring land 12, when adjacent two inserts 2 are installed, and the clamping that cooperatively interacts of the matrix piston ring land 11 on both adjacent sidepieces, convex piston ring land 12.The section of tongue-and-groove short transverse and length direction is trapezoidal, and the trapezoidal angle of short transverse is 2-18 °, and the trapezoidal angle of length direction is 1-8 °, and the shape of tenon 3 and tongue-and-groove 13 are complementary.With original comparing, above-mentioned angle value must be provided with, and makes tenon and tongue-and-groove coupling tightr, and self-locking is the jail more, thereby in use security is higher.
Shown in Fig. 1-8, insert 2 embedded parts are processed with many technology through holes 5, and these technology through holes 5 play the effect of strengthening connecting insert 2; Tongue-and-groove 13 short transverses of insert 2 exposed portions serve and the section of length direction are trapezoidal, and the trapezoidal angle of short transverse is 8 °, and the trapezoidal angle of length direction is 4 °, and the tongue-and-groove 13 on the shape of tenon 3 and the insert 2 is complementary.Insert 2 is embedded on the unsaturated polyester resin matrix 1 that has centre bore 4 through hot-cast securely.Because insert 2 embedded parts are processed with many technology through holes 5, the material of matrix 1 is coupled to each other at the penetrable technology through hole 5 of hot-cast, plays to strengthen the firm effect that connects.
During use, earlier diamond sawtooth 10 is welded on the tenon 3, tightly inserts then in the tongue-and-groove 13 of insert 2.The exposed portions serve of insert 2 each side has a spill piston ring land 11 and convex piston ring land 12 to match, and has prevented the changing of the relative positions that makes progress in base shaft because of the caused insert 2 of long-time vibration.
Shown in Fig. 9-13, insert 14 embedded parts are processed with several technology through holes 8, and these technology through holes 8 play the effect of strengthening connecting insert 14; Insert 14 is embedded in through hot-cast on the polypropylene matrix 9 that has centre bore securely, and exposed portions serve each side has a spill piston ring land 11, convex piston ring land 12 cooperatively interacts, and has prevented the axial changing of the relative positions of because of long-time vibration being drawn of insert 14 at matrix 9; Exposed portions serve is processed with several through holes 6, and these through holes 6 can play the ventilating heat-proof effect when the welding diamond sawtooth.The exposed portions serve top is provided with 2 sawtooth 7, and each sawtooth 7 length dimension obviously reduces, but the increase of the sawtooth quantity on the whole substrate 9, this tooth short number multimode has improved the surface quality and the production efficiency of sawing slabstone effectively.
Among the present invention, the number of the sawtooth 7 that welds on the exposed portions serve outer face of insert 2 can be provided with according to the use needs, and is as 3,4,5,6, perhaps more.
The present invention has adopted the matrix of polymer base (resin-based) composite as diamond disc; Therefore alleviated the weight of diamond disc about 2/3; Thereby greatly reduce the starting power of motor, also alleviated the power consumption that the saw blade own wt brings; Owing to exist the interface of a large amount of macromolecule and fiber, reduced the noise in using significantly on the matrix internal structure; Manufacture craft is comparatively simple, convenient, has practiced thrift mass energy consumption; The saw blade sawing is more brisk, helps enhancing productivity, and especially when the multi-disc saw blade used simultaneously, resultant effect was more obvious.
In addition, transition piece has adopted mortise structure, thereby the pattern that circular saw blade with diamond teeth machinery fixes has been set up in innovation, has guaranteed that both tighten each other, has played convenience installation and matrix and has avoided welding heat affected effect; In addition; Insert exposed portions serve left and right sides has spill piston ring land and convex piston ring land or square piston ring land and cooperates; Form whole circumferential ring, thereby avoided the possibility of insert, improved security, reliability and service life that matrix uses greatly in the axial appearance dislocation of matrix.
Claims (10)
1. energy saving and environment friendly diamond disc polymer matrix composite matrix; It is characterized in that; This polymer matrix composite matrix comprises matrix and insert, and insert is embedded on the excircle of matrix, wherein; Matrix is that polymer matrix composite is processed, and is welded with at least one diamond sawtooth on the exposed portions serve outer face of insert.
2. energy saving and environment friendly diamond disc polymer matrix composite matrix as claimed in claim 1; It is characterized in that said insert comprises embedded part and said exposed portions serve, wherein; Embedded part is installed in the said matrix, and said exposed portions serve is positioned at said matrix circumference outer.
3. energy saving and environment friendly diamond disc polymer matrix composite matrix as claimed in claim 1 is characterized in that, is processed with several through holes on the said insert exposed portions serve end face.
4. energy saving and environment friendly diamond disc polymer matrix composite matrix as claimed in claim 1; It is characterized in that; Said insert and arranged on left and right sides is respectively equipped with matrix piston ring land, convex piston ring land; When adjacent two said inserts are installed, the clamping that cooperatively interacts of the matrix piston ring land on both adjacent sidepieces, convex piston ring land.
5. energy saving and environment friendly diamond disc polymer matrix composite matrix as claimed in claim 2 is characterized in that, said insert embedded part is processed with at least one technology through hole of strengthening connecting usefulness.
6. energy saving and environment friendly diamond disc polymer matrix composite matrix as claimed in claim 2 is characterized in that said insert exposed portions serve has a transition piece.
7. energy saving and environment friendly diamond disc polymer matrix composite matrix as claimed in claim 6 is characterized in that said transition piece is a joggle spare, is processed with tongue-and-groove or tenon on it, is complementary with it, and tenon or tongue-and-groove are installed on the said insert.
8. energy saving and environment friendly diamond disc polymer matrix composite matrix as claimed in claim 7; It is characterized in that; The section of said tongue-and-groove short transverse and length direction is trapezoidal; The trapezoidal angle of short transverse is 2-18 °, and the trapezoidal angle of length direction is 1-8 °, and the shape and the tongue-and-groove of said tenon are complementary.
9. energy saving and environment friendly diamond disc polymer matrix composite matrix as claimed in claim 1; It is characterized in that; Said polymer matrix composite is polymer matrix composites; Its raw material comprises one of thermosetting resin or thermoplastic resin, and fortifying fibre and fabric and auxiliary material.
10. energy saving and environment friendly diamond disc polymer matrix composite matrix as claimed in claim 9 is characterized in that said auxiliary material comprise curing agent, initator, flexibilizer, filler.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210252556.0A CN102744789B (en) | 2012-07-20 | 2012-07-20 | Energy saving and environment friendly Diamond circular saw blade polymer-base composite material base body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210252556.0A CN102744789B (en) | 2012-07-20 | 2012-07-20 | Energy saving and environment friendly Diamond circular saw blade polymer-base composite material base body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102744789A true CN102744789A (en) | 2012-10-24 |
| CN102744789B CN102744789B (en) | 2015-09-02 |
Family
ID=47025458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210252556.0A Expired - Fee Related CN102744789B (en) | 2012-07-20 | 2012-07-20 | Energy saving and environment friendly Diamond circular saw blade polymer-base composite material base body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102744789B (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264448A (en) * | 2013-06-08 | 2013-08-28 | 北京精准国汇技术有限公司 | Diamond circular saw blade polymer-base composite material base body and processing method thereof |
| CN103586537A (en) * | 2013-11-06 | 2014-02-19 | 黑旋风锯业股份有限公司 | Nonmetal-base block combined type saw web matrix |
| CN104275745A (en) * | 2013-07-11 | 2015-01-14 | 北京精准国汇技术有限公司 | Diamond composite circular saw blade |
| CN107186281A (en) * | 2017-05-22 | 2017-09-22 | 南皮县飞隆五金制品有限公司 | Compound saw blade and its manufacture method |
| CN107717111A (en) * | 2017-11-28 | 2018-02-23 | 黑旋风锯业股份有限公司 | A kind of nonmetallic materials matrix saw blade and preparation method |
| CN108214938A (en) * | 2018-01-11 | 2018-06-29 | 刘林 | A kind of high speed diamond saw blade and its processing method |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4405475A1 (en) * | 1993-02-22 | 1994-08-25 | Miller Martin Ag | Circular saw blade |
| JP2627095B2 (en) * | 1990-01-20 | 1997-07-02 | 大阪ダイヤモンド工業株式会社 | Rotating substrate for saw blade and saw blade |
| JP2004050330A (en) * | 2002-07-18 | 2004-02-19 | Kazumasa Matsuura | Mounting structure of cutting blade for rotating saw and its cutting blade |
| CN2698561Y (en) * | 2004-05-13 | 2005-05-11 | 刘正刚 | Composite substrate for diamond circular saw blade |
| CN1727165A (en) * | 2005-07-27 | 2006-02-01 | 寇玉伟 | Diamond circular saw blade |
| CN1836872A (en) * | 2006-04-21 | 2006-09-27 | 桂林创源金刚石有限公司 | Thin wall drilling bit |
| CN202911004U (en) * | 2012-07-20 | 2013-05-01 | 刘正刚 | Energy-saving and environment-friendly diamond circular saw blade polymer matrix composite base body |
-
2012
- 2012-07-20 CN CN201210252556.0A patent/CN102744789B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2627095B2 (en) * | 1990-01-20 | 1997-07-02 | 大阪ダイヤモンド工業株式会社 | Rotating substrate for saw blade and saw blade |
| DE4405475A1 (en) * | 1993-02-22 | 1994-08-25 | Miller Martin Ag | Circular saw blade |
| JP2004050330A (en) * | 2002-07-18 | 2004-02-19 | Kazumasa Matsuura | Mounting structure of cutting blade for rotating saw and its cutting blade |
| CN2698561Y (en) * | 2004-05-13 | 2005-05-11 | 刘正刚 | Composite substrate for diamond circular saw blade |
| CN1727165A (en) * | 2005-07-27 | 2006-02-01 | 寇玉伟 | Diamond circular saw blade |
| CN1836872A (en) * | 2006-04-21 | 2006-09-27 | 桂林创源金刚石有限公司 | Thin wall drilling bit |
| CN202911004U (en) * | 2012-07-20 | 2013-05-01 | 刘正刚 | Energy-saving and environment-friendly diamond circular saw blade polymer matrix composite base body |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264448A (en) * | 2013-06-08 | 2013-08-28 | 北京精准国汇技术有限公司 | Diamond circular saw blade polymer-base composite material base body and processing method thereof |
| CN103264448B (en) * | 2013-06-08 | 2015-07-01 | 北京精准国汇技术有限公司 | Diamond circular saw blade polymer-base composite material base body and processing method thereof |
| CN104275745A (en) * | 2013-07-11 | 2015-01-14 | 北京精准国汇技术有限公司 | Diamond composite circular saw blade |
| CN103586537A (en) * | 2013-11-06 | 2014-02-19 | 黑旋风锯业股份有限公司 | Nonmetal-base block combined type saw web matrix |
| CN103586537B (en) * | 2013-11-06 | 2017-02-15 | 黑旋风锯业股份有限公司 | Nonmetal-base block combined type saw web matrix |
| CN107186281A (en) * | 2017-05-22 | 2017-09-22 | 南皮县飞隆五金制品有限公司 | Compound saw blade and its manufacture method |
| CN107717111A (en) * | 2017-11-28 | 2018-02-23 | 黑旋风锯业股份有限公司 | A kind of nonmetallic materials matrix saw blade and preparation method |
| CN107717111B (en) * | 2017-11-28 | 2020-02-14 | 黑旋风锯业股份有限公司 | Non-metallic material matrix saw blade and preparation method thereof |
| CN108214938A (en) * | 2018-01-11 | 2018-06-29 | 刘林 | A kind of high speed diamond saw blade and its processing method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102744789B (en) | 2015-09-02 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102744789B (en) | Energy saving and environment friendly Diamond circular saw blade polymer-base composite material base body | |
| CN102189570A (en) | Ladder-shaped bamboo original state recombined material and manufacturing method thereof | |
| CN202911004U (en) | Energy-saving and environment-friendly diamond circular saw blade polymer matrix composite base body | |
| CN201763734U (en) | Combination furniture fitting structure | |
| CN104275745A (en) | Diamond composite circular saw blade | |
| CN103866899A (en) | Interlayer type composite material wallboard | |
| CN206678499U (en) | Polymer interlayers composite plate | |
| CN202117228U (en) | Plastic and wood column | |
| CN203510485U (en) | Diamond composite circular saw web | |
| CN110561765A (en) | Connecting method for large-size composite material parts | |
| CN103216574B (en) | Multipurpose concrete balancing weight and preparation method thereof | |
| CN203297186U (en) | Hydraulic oil cylinder | |
| TWM639418U (en) | Supporting rod structure | |
| CN203822165U (en) | Diamond compact substrate | |
| CN210283468U (en) | Glass fiber reinforced plastic veneer for freight transportation | |
| CN204349646U (en) | The insulation system of electric motor end cap | |
| CN210423113U (en) | Carbon fiber and expansion material sandwich structure centrifugal fan hub | |
| CN201030599Y (en) | Same-texture split joint adhesive-bonded panel | |
| CN203357980U (en) | Glass fiber enhanced resin-based panel/foam composite material | |
| CN206405656U (en) | A kind of frock clamp produced for steel construction | |
| CN202132662U (en) | Support leg liner plate and engineering machinery | |
| CN201816108U (en) | Original state recombination sectional material of trapezoid bamboo wood | |
| CN2698561Y (en) | Composite substrate for diamond circular saw blade | |
| CN203599641U (en) | Non-metal matrix block combined type saw blade substrate | |
| CN202401749U (en) | Light-weight and high-strength concrete formwork made of composite materials |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Application publication date: 20121024 Assignee: NANPI FEILONG HARDWARE PRODUCTS CO., LTD. Assignor: Liu Zhenggang|Liu Lin Contract record no.: 2015990001085 Denomination of invention: Energy-saving environment-friendly polymer-based composite material matrix of diamond circular saw blade Granted publication date: 20150902 License type: Exclusive License Record date: 20151231 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20161118 Address after: Li Gao Village West town of Cangzhou city of Hebei province Nanpi 061503 huma county is on the south side of the road to Hong Kong Patentee after: NANPI FEILONG HARDWARE PRODUCTS CO., LTD. Address before: 100020 Beijing City, Chaoyang District north to the army 6-1-605 Patentee before: Liu Zhenggang Patentee before: Liu Lin |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150902 Termination date: 20170720 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |