CN1027431C - Cutter for heat-severing and sealing, and apparatus for heat-severing and sealing - Google Patents
Cutter for heat-severing and sealing, and apparatus for heat-severing and sealing Download PDFInfo
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- CN1027431C CN1027431C CN89108761A CN89108761A CN1027431C CN 1027431 C CN1027431 C CN 1027431C CN 89108761 A CN89108761 A CN 89108761A CN 89108761 A CN89108761 A CN 89108761A CN 1027431 C CN1027431 C CN 1027431C
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Abstract
To realize a small-sized equipment, and enable the uniform heating of an object to be processed by bringing up and down a retaining rod installed on a heating unit when the object to be processed is mounted or demounted, and moving a conveying mechanism having a retaining arm, in order to carry the object to be processed. A semiconductor wafer 12 on a conveying mechanism 20 is lifted up to a specified height by using a pin 22; a retaining plate 24a is positioned at the center of the wafer 12 by moving left a conveying mechanism 25: the wafer 12 is mounted on the retaining plate 24a by bringing down the pin 22; the mechanism 26 is moved right; the wafer 12 is mounted on the heating plate 13 by bringing up and down a pin 16 and moving the mechanism 25; heating is performed for a specified period. After the heating is finished, the wafer 12 is separated by using again the pin 16; the wafer 12 is carried by the mechanism 25. By bringing up and down the pin 16 in this manner, the wafer 12 is mounted on the heating plates 13, 14 and separated therefrom, so that the temperature distribution of the heating plates 13, 14 is uniformized. Thereby, the uniform heating of the wafer is enabled, and the equipment can be made small-sized.
Description
The present invention relates to the melt-coating cutter that a kind of thermoplastic resin sheet heat bonding is used, particularly be suitable for nonwoven fabric sheet, under 2 above overlap conditions, use when it is fused (or not fusing) heat bonding mutually thermoplastic resin formation.
In the past, thermoplastic resin is formed, 2 overlapping nonwoven fabric sheets, on one side heating fusing, the melt-coating cutter that the levels on the limit of being cut off is carried out the hot melt application on one side, its front end generally is isosceles triangle.By electrically-heated coil etc. with this melt-coating cutter heating, on one side the thermoplastic resin sheet that cuts off overlapping multilayer with its point of a knife, Yi Bian enter among this sheet material the section of heat fused sheet material, and the sheet material that levels is overlapping is bonding mutually.
On the other hand, hot melt applies the used melt-coating cutter of lower floor's sheet material under situation about not cutting off, and the method that extensively adopts was in the past, the heating plate end face is attached on the sheet material to be deposited pressurizes, and the sheet material fusing is bonded together.It is no problem using the sealing of this melt-coating cutter nonwoven fabric sheet after lamination process etc.
The deposition apparatus that do not cut off of Shi Yonging had following device in the past.When the packaging bag that the deposited nonwoven fabric sheet that is formed by thermoplastic resin is made, use rosette melt-coating cutter 40 shown in Figure 21 to make deposited mutual bonding instrument as a kind of.In this case, the general melt-coating cutter 40 that uses is made of a pair of roller, and promptly annular knurl roller 41 and the carrying roller 42 that forms equally by a rectangular section knife-edge of disk perimeter constituted.This melt-coating cutter 40 is at first by heating such as heating wire, then, this melt-coating cutter 40 rotation on one side, on one side on the thermoplastic resin sheet of overlapping multilayer, pressurize bonding, with deposited of sheet material heating and fusing, make stacked sheet material carry out heat bonding mutually through the deposited knife face of heating.
Yet there are more following problems in this in the past melt-coating cutter.With the melt-coating cutter of the sort of form in the past, polypropylene system nonwoven fabric sheet is heated mutually, fuses when bonding, only fuse the outward appearance of bonding portion is degenerated, and adhesive strength is generally all low, in order to improve outward appearance, to guarantee the processing conditions that adhesive strength adopted, its scope is extremely narrow, have only skilled staff to operate, thereby production efficiency is very low.
In order to address this problem, another adhesive property material preferably, for example polyethylene film is made the lamination material with polypropylene non-woven fabric, makes its fusing sealing easily, but the just corresponding reduction of its economy.
In addition, let us not go into the question now with the sort of melt-coating cutter in the past to the fuse problem of sealing of 2 sheet materials, if the sheet material more than 3 layers is piled up when sealing of fusing, its bonding force is little, when particularly using nonwoven fabric sheet as the inscape of the overlapping sheet material of multilayer, this defective just comes out highlightedly.This is again a problem.
In addition, use the melt-coating cutter of the sort of form in the past, when the nonwoven of belt press mold did not carry out mutual heat bonding, the problem of existence was that sealing is not attractive in appearance, and adhesive strength is also little.
The melt-coating cutter that the present invention proposes, the purpose of working out in order to address the above problem has following 4.
The 1st purpose be, provide a kind of easily each other, especially polypropylene system nonwoven fabric sheet is mutual to thermoplastic resin sheet, or overlapping more than 3 layers sheet material mutual, Yi Bian it is disconnected to carry out hot melt, Yi Bian carry out deposited fusing melt-coating cutter.
The 2nd purpose be, providing a kind of can carry out deposited and can guarantee presentation quality and deposited position has high-intensity non-fusing melt-coating cutter nonwoven fabric sheet and same material.
The 3rd purpose be, provide a kind of can be to polypropylene system nonwoven fabric sheet and same material, or overlapping sheet material more than 3 layers carries out the disconnected or non-hot melt disconnected (the two selects one) of hot melt deposited deposition apparatus continuously.
The 4th purpose be, provides a kind of the use can carry out the disconnected deposited melt-coating cutter of holding concurrently of hot melt, do not realizing deposited non-fusing deposition apparatus under the blown state.
The melt-coating cutter that the present invention proposes is provided with the fastening body that a heater via heats at one side upper edge point of a knife at least; The setting of the distance between fastening body lower end and the point of a knife should be in point of a knife incision during by bonding hot plasticity resin sheet, makes to compress physical efficiency above-mentioned thermoplastic resin sheet is pushed down slightly; When deposited, fastening body is pressure with the sheet material upper surface and contacts, and applies setting pressure to sheet material.
Certainly, also can fastening body be set on the melt-coating cutter two sides, this fastening body push better effects if.The melt-coating cutter of fastening body only is set in one side, can be used for the deposited of sheet material edge.
The system that compresses is formed by heat-resisting elastomeric material, and the one or both sides that it are arranged on melt-coating cutter get final product.
As this heat-resistant elastic material, can enumerate heat resistant rubber, heat-resisting synthetic rubber, heat-resisting elastic foam material etc.Adopt this elastomer, can be better to the effect of pushing of sheet material.
In addition, fastening body can be formed by the hear resistance member, can be arranged to towards the point of a knife direction free to advance or retreatly, also can utilize the means of energizing such as spring, applies energy to the point of a knife direction.In the case, can use materials such as metallic plate, pottery as heat-resistant component.
The most handy cooling way cools off fastening body.As the example of cooling way, be the pipeline of cooling such as circulation cooling water etc. with thermal medium to be set along fastening body.Fastening body is under the situation of metallic plate, must adopt cooling way to cool off, still, when fastening body is heat resistant rubber or ceramic material, because the conduction of the heat of this class material is bad, when contacting with sheet material pressure, so long as can not make the material of sheet material fusing, need not adopt this cooling way.
In addition, as the example of cooling way, can also enumerate and cool off from the fastening body outside or at the cooling scheme of cooling mediums such as the inner water flowing of fastening body etc.
If adopt cooling way that fastening body is cooled off, estimation can be avoided inhomogeneous cooling and the shrinkage direction inconsistent (these phenomenons take place especially easily) at the molten resin that takes place from the stage that is melted to curing subsequently when deposited with melt-coating cutter when sheet material is nonwoven, thus make sheet material cooling, shrink and tend towards stability.
If with fastening body be arranged to can along the point of a knife direction free to advance or retreat and the regulation the position fixed, so, just can make the distance between fastening body lower end and the point of a knife, according to correspondingly being changed by the difference of deposited sheet thickness.
Melt-coating cutter both can be formed in overlapping thermoplastic resin sheet more than 2 layers, in fusing, also melt the fusing melt-coating cutter (hereinafter referred to as " the 1st class melt-coating cutter ") of weldering mutually, also can make without fusing just with the mutual deposited non-fusing melt-coating cutter (to call " the 2nd class or the 3rd class melt-coating cutter " in the following text) of sheet material of the same race.
But under the situation of deposited usefulness the 1st class melt-coating cutter, preferably adopt following proposal.
The nose angle of first kind melt-coating cutter of the present invention when if the sheet material that is broken by hot melt is the thermoplastic resin membrane, is taken as 25～35 degree better; If nonwoven, especially during polypropylene system spun bond nonwoven fabric, be taken as 60～80 degree better, now get clear, in the scopes of 65 ± 3 degree, be the scope of best nose angle.
It is more better that the cutter class can process fillet as required.
First kind melt-coating cutter of the present invention, though needn't select want the kind of deposited thermoplastic resin sheet, but be particularly suitable for the nonwoven is the laminate of inscape, and the fusing of nonwoven and same material sealing, the particularly deposited sealing of polypropylene system spun bond nonwoven fabric and same material.
First kind melt-coating cutter must be heated to the above temperature of fusing point for the treatment of bonding thermoplastic resin sheet, and this temperature can suitably change with the difference for the treatment of adhesive sheet.
The carrying roller (following cutter) of supporting to treat bonding thermoplastic resin sheet preferably also will heat, but its temperature will be below the fusing point of thermoplastic resin sheet.
If adopt cooling way that fastening body is cooled off, estimation can be avoided inhomogeneous cooling and the shrinkage direction inconsistent (these phenomenons take place especially easily) at the molten resin that takes place from the stage that is melted to curing subsequently when deposited with melt-coating cutter when sheet material is nonwoven, thereby make the cooling of sheet material, contraction tends towards stability.
The 1st class melt-coating cutter with band fuse function of the present invention, when fusing overlapping thermoplastic resin sheet more than 2 layers, on one side cutter head at first stacked sheet material is cut off, Yi Bian cut in the laminated sheet, but at this moment, the lower edge of fastening body contacts with the top of sheet cutting edge that the edge cuts off line.When point of a knife incision during by bonding thermoplastic resin sheet, distance between fastening body lower end and the point of a knife, it is the distance that fastening body is above-mentioned thermoplastic resin sheet slight pressed state, therefore, the fastening body lower edge is when just having contacted above the sheet cutting edge, and laminated sheet is not cut off as yet, and melt-coating cutter descends subsequently, the compacted body of laminated sheet is pushed and is keep-uped pressure, and is cut off by point of a knife.At this moment, section contacts with the cutter head side, by the fusing of section with the mutual caking of sheet material.
Under the situation of deposited usefulness the 2nd class melt-coating cutter of non-fusing of the present invention, preferably adopt following proposal.
When adopting the 2nd class melt-coating cutter of the present invention, have on the point of a knife one with by the contacted contact-making surface in bonding thermoplastic resin sheet surface.
The contact-making surface that is provided with on the point of a knife of the present invention's the 2nd class melt-coating cutter both can be a plane, can be again a raised face (RF) that is carved with embossing.
The embossing projection should have 20～90% deposited area occupation ratio, and 30～60% is more suitable, and the definition of deposited area ratio is represented with following formula:
(gross area of embossing projection)/(area of contact-making surface) * 100
Deposited area occupation ratio is 20% when following, and cladding intensity is low, under the situation with the sheet material bag, the seal of sack is reduced.If 90% when above, embossing is similar to the plane, has lost the meaning that the embossing projection is set.In addition, the shape of embossing projection can be the frustum of a cone, triangular cone table, quadrangular pyramid platform and other polygonal frustum.The orientation of embossing projection can be the direction along blade, or with respect to the oblique staggered direction of blade, any arrangement all can.
The 2nd class cutter head need be heated to the above temperature of fusing point of thermoplastic resin sheet, and this temperature can be according to being done suitable change by the difference of weld tabs material material.
When with the 2nd class melt-coating cutter of the present invention when being pressed on the overlapping thermoplastic resin sheet more than 2 layers, the contact-making surface of point of a knife is at first cut in the stacked sheet material, at this moment, the lower edge of fastening body contacts with sheet surface along point of a knife, sheet material is pushed and is keep-uped pressure.During this period, the contact-making surface of point of a knife melts sheet material, and sheet material is bonded to each other together.Because the existence of fastening body, and will press along the sheet material of point of a knife part, and sheet material is kept the location, so the resin of fusing can be to lateral flow.And, when the embossing projection is set, the part of embossing projection being arranged on contact-making surface, sheet material is deposited partly, and other parts are pushed the location with sheet material, to keep shape.
In addition, melt-coating cutter of the present invention also can be the 3rd a class melt-coating cutter of the following deposited usefulness of non-fusing, that is to say, it should be the 3rd a class melt-coating cutter with the heater heating, have on its point of a knife and the identical contact-making surface of the 2nd class melt-coating cutter, on this contact-making surface, be carved with the embossing projection.In other words, under the situation of the 3rd class melt-coating cutter of non-fusing welding, fastening body is not necessary condition.
The 3rd class melt-coating cutter that fastening body is not set, when pushing down overlapping thermoplastic resin sheet more than 2 layers, the contact-making surface of point of a knife is at first pushed this laminated sheet, cut into then, but this moment, contact-making surface melts sheet material, and sheet material is deposited mutually.And because of be provided with the embossing projection on contact-making surface, so the embossing projection is deposited in addition partly with sheet material, other parts are pushed sheet material and are located, to keep shape.
Secondly, about the deposition apparatus that the present invention proposes, be the deposition apparatus that utilizes above-mentioned melt-coating cutter.
The structure of the 1st class deposition apparatus that the present invention proposes is, according to the difference of using method, can be with the fusing hot melt to apply, or not be with the fusing hot melt to apply, and can select one from the two arbitrarily.
That is to say that this deposition apparatus is a kind of heat seal roller that is provided with hot-rolling and carrying roller.Be provided with the 1st class or the 2nd, the 3rd class melt-coating cutter around the hot-rolling, and heat with heater; Can clamp overlapping several layers between carrying roller and the hot-rolling and treat bonding thermoplastic resin sheet, carrying roller can rotate freely.It then is ideal method that the outer round surface of carrying roller can contact with hot-rolling melt-coating cutter point of a knife.
As being coated, can sheet material be clamped better by fastening body and this heat-resistant elastomer with heat-resistant elastomer to major general's carrying roller outer round surface.As the heat-resistant elastomer that coats the carrying roller outer round surface, can enumerate heat resistant rubber, heat-resisting synthetic rubber and heat-resisting elastic foamed body etc.
When deposited, the melt-coating cutter that must will be located at the 1st class deposition apparatus is heated to the above temperature of fusing point of thermoplastic resin sheet after fusing; Do not fuse and only intend when deposited, need be so that the temperature when deposited heat a little less than fusing, the difference according to the material for the treatment of adhesive sheet can suitably change this heating-up temperature.
With the heat seal roller that constitutes the present invention's the 1st class deposition apparatus, identical when fusing or deposited overlapping several thermoplastic resin sheet with above-mentioned situation, because fastening body is pushed down sheet material, so can guarantee fusing and deposited.Again because of, fastening body is pushed down sheet material, the rotation of pressured roller just can be smoothly and is realized the feeding of sheet material exactly.
In addition, when fusing deposited sheet material end, can use bead to batch roller simultaneously, it can batch the bead that is fused.
The second class deposition apparatus that the present invention proposes is as follows.
It is a kind of fusing melt-coating cutter that adopts above-mentioned the 1st class, and has the 1st kind of temperature and set means, the 2nd kind of temperature and set the device that means and plus-pressure are set means.The 1st kind of temperature setting means are, can the melt-coating cutter temperature when deposited be set at the melt-coating cutter temperature when being lower than above-mentioned fusing; The 2nd kind of temperature setting means are the temperature of bearing platform (following cutter) of supporting thermoplastic resin sheet to be set at the temperature of bearing platform (following cutter) when being higher than above-mentioned fusing; Plus-pressure setting means are, can be when deposited the plus-pressure of melt-coating cutter be set at and do not cause the fused plus-pressure of the sort of degree of thermoplastic resin sheet.
The melt-coating cutter temperature is different according to the difference of thermoplastic resin sheet kind, and the melt-coating cutter temperature during than fusing is low, and the lower temperature that is set in 30～70 ℃ is advisable, and better design temperature is between the softening point and fusing point of thermoplastic resin sheet.Bear the platform temperature when temperature of bearing platform (following cutter) then is higher than the fusing sealing, the higher temperature that is set in 70～100 ℃ is advisable.And the plus-pressure will seal the time is set at and makes thermoplastic resin sheet unlikely by the plus-pressure of the sort of degree of fusing, but this plus-pressure is also according to being done suitable change by the difference of the physical property of bonding thermoplastic resin sheet.
When using this device, whether thermoplastic resin sheet is fused, and this depends on the relation between the plus-pressure of the design temperature of melt-coating cutter and melt-coating cutter.Therefore, even melt-coating cutter is heated to more than the fusing point of thermoplastic resin sheet, if but set plus-pressure low, also can accomplish under situation about not fusing, only carry out deposited.
Set the melt-coating cutter temperature to such an extent that be lower than the temperature that the thermoplastic resin sheet when deposited bears platform (following cutter), make that the plus-pressure of melt-coating cutter is that thermoplastic resin is unlikely by the plus-pressure of the sort of degree of fusing when deposited simultaneously again, it is only deposited so just to accomplish not fuse.
Be suitable for carrying out deposited thermoplastic resin sheet with melt-coating cutter of the present invention and deposition apparatus, can enumerate sheet material, the film of various thermoplastic resin systems, nonwoven fabric sheet, especially spun bond nonwoven fabric are arranged in addition, it can be these materials of the same race or not of the same race overlapping carry out well more than 2 deposited.In addition, can be individual layer by bonding sheet material, can be multilayer also, in multi-layer sheet, also can accompany non-thermoplastic resin's layers such as aluminium foil layer.
Being simply described as follows of accompanying drawing.Fig. 1～Fig. 4 is the embodiment of the 1st class melt-coating cutter that the present invention relates to, and Fig. 1 represents the profile of embodiment 1, and Fig. 2 is the profile of embodiment 2, and Fig. 3 represents the profile of embodiment 3, and Fig. 4 represents the profile of embodiment 4.Fig. 5 is the sketch of the bag making device of employing the present invention the 1st class melt-coating cutter.Fig. 6 is deposited part enlarged drawing.Fig. 7 is the figure of expression melt-coating cutter comparative example.Fig. 8 is the figure of other comparative example of expression.Fig. 9～Figure 11 represents the embodiment of the 2nd class melt-coating cutter that the present invention relates to, and Fig. 9 represents the profile of embodiment 4, and Figure 10 represents the profile of embodiment 5, and Figure 11 is the plane of the contact-making surface of embodiment 5.Figure 12 is the deposited part enlarged drawing of the device of embodiment 4.Figure 13 represents the embodiment of the 3rd class melt-coating cutter that the present invention relates to, and Figure 14 is the deposited part enlarged drawing of this device.Figure 15～Figure 17 represents the embodiment of the 1st class deposition apparatus that the present invention relates to, and Figure 15 represents the profile of embodiment 7, and Figure 16 represents the profile of embodiment 8, and Figure 17 represents the profile of embodiment 9.Figure 18 is the sketch of the 1st class deposition apparatus of the present invention.Figure 19 is the figure of expression fusing sealing cutter comparative example.Figure 20 is the figure of other comparative example of expression.The hot plate that Figure 21 used for expression in the past seals the figure of cutter.
Press the description of drawings embodiments of the invention below.Fig. 5 and Fig. 6 represent, the bag making device of melt-coating cutter of the present invention by deposited manufacturing sack is housed, and for the convenience that illustrates, at first introduce this device.
This device is, folding with one with axle 11, a banded sheet material flatly is folded into 2 foldings, supply to (crease is the sack bottom in this stage) between 2 groups of (every group a pair of) conveying rollers 12,12, with the disconnected hermetic unit 13 of the hot melt that is located at its back segment sealing back (in this stage, the sidepiece of sack being sealed) that fuses, with pull-out roll 14 deposited good sack is pulled out, sack is entered in the case 16 with chute 15.
The disconnected hermetic unit 13 of hot melt is provided with from what the fuse link material was treated in following support and bears platform 21, annular silicon ribbon 22 is born on the platform 21 at this move, and with this silicon ribbon 22 laminated sheet is carried off and on.Sheet material top position relative with bearing platform 21 moves up and down and is supporting a melt-coating cutter that the present invention relates to 2 freely.
(embodiment 1)
What the following describes is that the embodiment of the bag making device of melt-coating cutter illustrated in figures 1 and 2 is housed.
As shown in Figure 1, the fusing of embodiment 1 is equipped with heater 1 with the 1st class melt-coating cutter 2 inside, and cutter class angle is 60 degree, and it is the 1mm fillet that point of a knife processes radius, is fixing fastening body 3 at the upper edge, two sides of melt-coating cutter point of a knife in addition.This compresses, and system forms by heat resistant rubber.In addition, being set as follows of the lower end of fastening body 3 and the distance of point of a knife 1: when point of a knife was cut the thermoplastic resin sheet that is fused, this distance should be to make fastening body 3 from cutting off the degree that the line both sides can slightly be pushed thermoplastic resin sheet.
Make sack with this melt-coating cutter 2 and said apparatus, measured fusing, deposited outward appearance and cladding intensity.Prepared following 2 kinds of sheet materials: long fibre, fiber are that the weight of 2 Denier, unit are is 25.70g/m
2, thickness 0.2～0.3mm polypropylene system spun bond nonwoven fabric, thick cloth intensity difference.With overlapping 2 layers respectively of these 2 kinds of materials, through fusing, the deposited sack of making respectively.
Implementation condition and result of the test list table 1.Longitudinal and transverse referring in the table 1, with the raw fibre that reels off raw silk from cocoons, when making spun bond nonwoven fabric after mobile collection face is accepted, its pull-out direction is " indulging ", direction rectangular with it is " horizontal stroke ".When utilizing said apparatus to seal, seal at transverse direction.Transverse sealing refers to, the situation that makes cutter and above-mentioned widthwise meet at right angles and seal; And so-called longitudinal sealing is meant, the situation that makes cutter and above-mentioned vertical direction meet at right angles and seal.In addition, the presentation quality at sealing position also is good.
(embodiment 2)
This embodiment as shown in Figure 2, is to be provided with cooling way 5 on fastening body embodiment illustrated in fig. 13.This cooling way 5 cools off from the outside with the cooling medium pipeline.Embodiment 1 is identical under other situation.It the results are shown in table 1.(table 1 is seen the literary composition back)
(embodiment 3)
This embodiment is, utilizes the 1st class melt-coating cutter 2 of fusing usefulness shown in Figure 2 and be provided with melt-coating cutter temperature when deposited the 1st kind of temperature of the melt-coating cutter temperature when setting to such an extent that be lower than fusing to set means.The temperature of the melt-coating cutter 2 when deposited is made as 175 ℃; And set means with the sort of the 2nd kind of temperature of bearing platform (following cutter) temperature when being higher than above-mentioned fusing of the temperature of bearing platform (following cutter) of supporting thermoplastic resin sheet be able to being set for, to bearing cutter under the platform 21() temperature be set at 150 ℃; Set for the sort of melt-coating cutter plus-pressure can be with welding the time again and make the unlikely stressed plus-pressure of thermoplastic resin sheet set means, plus-pressure is set at 1.0kg/cm by the sort of degree of fusing
2, one group of 2 layers of nonwoven fabric sheet pressurization of the foregoing description 1 is deposited after 0.7 second.
Obtained result lists table 1 in, shows to have good sealing intensity.
(comparative example 1～4)
Melt-coating cutter with following 4 comparative examples is made sack, and it be the results are shown in table 1.These 4 comparative examples are as follows: comparative example 1 is, on melt-coating cutter 2 shown in Figure 7, nose angle θ is 80 degree, and the point of a knife front end processes the fillet that radius is 0.1mm; Comparative example 2 is, on melt-coating cutter 2 shown in Figure 7, nose angle θ is 80 degree, and the point of a knife front end processes the fillet that radius is 1mm; Comparative example 3 is, on melt-coating cutter 2 shown in Figure 7, nose angle is 60 degree, and the point of a knife front end processes the fillet that radius is 1mm; Comparative example 4 as shown in Figure 8, there is a horizontal plane part 31 at the point of a knife place, a nose angle vertically is set is the front end cuttves 32 of 30 degree on this horizontal plane part 31, the fillet that it is 0.1mm that the front end of front end cutter 32 processes a radius." pressing time is longitudinal and transverse " in the table 1 refers to, with the melt-coating cutter of comparative example, nonwoven longitudinally and is laterally carried out deposited, its intensity that records.From then on can find out significantly in the table, even be made as 3 times horizontal process time, and increase plus-pressure, its heat-seal strength is still far below embodiment's.
(fusing other concrete example of melt-coating cutter)
Figure 3 shows that other example of the present invention.The vertical melt-coating cutter 2 that is provided with is provided with the heat resistant rubber piece as fastening body 3 in the both sides of melt-coating cutter 2 at the heat block lower surface of built-in heater middle part.The area of heat resistant rubber piece lower surface is established greatlyyer, in addition, also its inner break-through is provided with the cooling medium pipeline as cooling way 5.
Shown in Figure 4 is, a ceramic block is set replaces heat resistant rubber piece in the example shown in Figure 3 as fastening body, and an example of the means of energizing 4 is housed between this ceramic block and heat block.In addition, though not shown among the figure, there is a topology example metallic plate can be slidingly mounted on the both sides of cutter, as fastening body, this piece metallic plate is driven towards the point of a knife direction with spring.
(embodiment 4)
The non-deposited melt-coating cutter of using of this embodiment 4, as shown in Figure 9, built-in heater 1, cutter class front end forms a flat contact-making surface 2a.On two sides of cutter 2, fixing fastening body 3 along the point of a knife direction.And, this fastening body 3 by heat resistance preferably silicon rubber form.The lower end of fastening body 3 and the setting of the distance between the point of a knife 1 be, when the front end of point of a knife enters under the pushing for the treatment of bonding multi-layer thermoplastic resin sheet in limited time, fastening body 3 can slightly be pushed multi-layer sheet from the point of a knife both sides distance of the sort of degree.Further cooling line 5 is set as cooling way, logical cooling water in this cooling line 5 along fastening body.
Utilize this melt-coating cutter 2 and said apparatus, bag under following condition has been measured the presentation quality and the intensity that seal the position.Having prepared 2 kinds of sheet materials, is long fibre, and fibrousness is 2 Denier, weight per unit area 25.70g/m
2, thickness is the polypropylene system spun bond nonwoven fabric of 0.2～0.3mm, former cloth intensity has nothing in common with each other.Overlapping 2 respectively, by the deposited sack of making.
The obtained table 2 that the results are shown in." indulging ", " horizontal stroke " in the table 2 refer to, and with the raw fibre that reels off raw silk from cocoons, when making spun bond nonwoven fabric after mobile collection face is accepted, establish its pull-out direction and be " indulging ", and direction rectangular with it is " horizontal stroke ".When sealing, be longitudinal sealing with said apparatus.In addition, the presentation quality at sealing position is good.(table 2 is seen the literary composition back)
(embodiment 5)
This embodiment is as shown in figure 10 on the contact-making surface 2a of the embodiment of Fig. 9, and embossing projection 2b is set.The shape of this embossing projection 2b is, the bottom surface is that a * a, upper surface are b * b, highly are the positive quadrangular pyramid platform of c, and deposited area occupation ratio is 30%.
Other situation is identical with embodiment 4.It the results are shown in table 2.When being provided with embossing projection 2b, just partly be melted with deposited, and other parts just play a part to keep and the location to sheet material with the corresponding sheet material of this embossing projection 2b part.At the resin of embossing projection 2b partial melting, because of transferring to not corresponding other parts, so make the presentation quality excellence of hermetic unit with embossing projection 2b.
In this embodiment.Because the effect of fastening body 3 and the effect of embossing projection 2b mutually combine, and have further improved the presentation quality and the sealing intensity of deposited part effectively.
(comparative example 5)
This embodiment uses the sort of in the past melt-coating cutter manufacturing sack that removes fastening body 3 and cooling way 5 from the sticking deposited cutter of embodiment 4.It the results are shown in table 2." pressing time is longitudinal and transverse " in the table 2 refers to, and with the melt-coating cutter of comparative example, nonwoven carried out deposited from vertical and horizontal, and records its intensity.From then on can find out significantly in the table, even be made as 3 times horizontal process time, and make plus-pressure increase, the heat-seal strength of this comparative example is still far away from the intensity of embodiment.
(embodiment 6)
This embodiment's 6 is non-deposited with melt-coating cutter 2, and as shown in figure 13, built-in heater 1, point of a knife front end are a flat contact-making surface 2a.Be provided with embossing projection 2b on this contact-making surface 2a, its shape is, the bottom surface is that a * a, upper surface are b * b, highly is the positive quadrangular pyramid platform of c, and its deposited area occupation ratio is 30%.
With deposited 2 and said apparatus under following condition, make sack, measure the outward appearance and the intensity of hermetic unit.Web gauge is that long fibre, fiber number are that the weight of 2 Denier, unit are is 25.70g/m
2, thickness is the polypropylene system spun-bonded non-woven fabrics of 0.2～0.3mm, prepared 2 kinds of different materials of former cloth intensity, overlapping respectively 2 by the deposited sack of making.
It the results are shown in table 3." indulging ", " horizontal stroke " in the table 3 refer to, and with the raw fibre that reels off raw silk from cocoons, when making spun bond nonwoven fabric after mobile collection face is accepted, establish its pull-out direction and be " indulging ", and direction rectangular with it is " horizontal stroke ".When sealing, be longitudinal sealing with said apparatus.In addition, the presentation quality at sealing position is good.(table 3 is seen the literary composition back)
When being provided with embossing projection 2b, just partly be melted with deposited, and other parts just play a part to keep and the location to sheet material with the corresponding sheet material of this embossing projection 2b part.At the resin of embossing projection 2b partial melting, because of transferring to not corresponding other parts, so make the presentation quality excellence of hermetic unit with embossing projection 2b.
(comparative example 6)
This embodiment uses the sort of in the past melt-coating cutter manufacturing sack that removes embossing projection 2b from the melt-coating cutter of embodiment 4.It the results are shown in table 3." pressing time is longitudinal and transverse " in the table 3 refers to, and with the melt-coating cutter of comparative example, nonwoven carried out deposited from vertical and horizontal, and records its intensity.From then on can find out significantly in the table, even be made as 3 times horizontal pressing time, and make plus-pressure increase, the heat-seal strength of this comparative example is still far away from the intensity of embodiment.
By Figure 15～Figure 18 the 1st class deposition apparatus 1 of the present invention is described below.In Figure 15～Figure 17, represented the embodiment of the heat seal roller of first kind deposition apparatus 1, but the bag making device that is provided with these heat seal rollers as shown in figure 18, therefore, for convenience of explanation, earlier this bag making device is described.
This bag making device is folding with axle 21 with one, 1 banded sheet material A is supplied with between 2 groups of (every group a pair of) conveying rollers 22,22 (crease becomes a side of sack in this stage) for folding flatly 2 layers, use the heat seal roller 10,11 of the 1st class deposition apparatus 1 that is located at its back segment simultaneously, the deposited back of one end is formed tubular, the tube-shape bag of making is pulled out with pull-out roll 23, deliver to down and fill out a bag sealing process (not shown) together.Below embodiment is described.
(embodiment 7)
As shown in figure 15, the hot-rolling 1 that fusing should deposited sheet material A be used is with the carrying roller 11 of sending sheet material A by the direction of rotation of hot-rolling 1 and is oppositely arranged.Carrying roller 11 is metal, and its circumferential surface is coating with heat resistant rubber 12.Melt-coating cutter 2 carrying roller 11 circumferential surface hot-rollings 1 therewith is supported on the top of carrying roller.The laminated sheet A that carrying roller 11 is processed usefulness with bag carries to the direction of rotation of hot-rolling 1 continuously.
Being arranged on melt-coating cutter 2 on the hot-rolling 1, its nose angle of heater (not shown) is housed is 60 degree, and the point of a knife front end processes the fillet that radius is 1mm, in addition fastening body 3 is fixed on the inclined-plane, both sides of melt-coating cutter 2 along point of a knife.Fastening body 3 usefulness heat resistant rubbers are made.In addition, with the lower end and the distance between the point of a knife 1 of fastening body 3, be set at the distance that multi-layer thermoplastic resin sheet A to be fused slightly can be pushed the sort of degree.
With this melt-coating cutter 2 and said apparatus bag under following condition, and measured the sealing presentation quality and the sealing intensity of fusing hermetic unit.Prepared 2 kinds of different sheet materials of former cloth intensity, its specification is that long fibre, fiber number are that 2 Denier, weight per unit area are 25.70g/m
2, thickness 0.2～0.3mm polypropylene system spun bond nonwoven fabric, make sack by fusing sealing for overlapping respectively 2 layers.
Gained the results are shown in table 4." indulging ", " horizontal stroke " in the table 4 refer to, and with the raw fibre that reels off raw silk from cocoons, when making spun bond nonwoven fabric after mobile collection face is accepted, establish its pull-out direction and be " indulging ", and direction rectangular with it is " horizontal stroke ".It when sealing longitudinal sealing with said apparatus.In addition, the presentation quality at sealing position is good.(table 4 is seen the literary composition back)
(embodiment 8)
This embodiment as shown in figure 16, is on the fastening body 3 of the embodiment of Figure 15 cooling way to be set.This cooling way is fastening body to be cooled off from the outside with cold water pipe.Other situation is identical with embodiment 7.
(comparative example 6)
As shown in figure 19, being provided with nose angle θ with one is that the hot-rolling of fusing cuttves 31 of 80 degree seals.And for example shown in Figure 20, the hot plate roller that is the plane with a circumference seals.
The obtained table 4 that the results are shown in.
(embodiment 9)
As the example beyond the present invention, as shown in figure 17, hot-rolling 1 is the discoid hot piece of a built-in heater 5, is provided with melt-coating cutter 2 around the circumferential surface of hot-rolling 1, and the both sides of this melt-coating cutter 2 are provided with the heat resistant rubber piece as fastening body.The area of the lower surface of heat resistant rubber piece is established more greatly, also has cold water pipe to pass its inside as cooling way in addition.
(embodiment 10)
This embodiment has selected lower heating-up temperature and plus-pressure for use, and except sealing with hot plate, other situation is identical with embodiment 7.
Gained the results are shown in table 4.
Adopt fusing of the present invention with the 1st class melt-coating cutter, sealing thermoplastic resin sheet or with the sheet material of its overlapping multilayer, during especially bulk nonwoven fabric sheet, because fastening body is pushed nonwoven, make along the nonwoven that cuts off line to constitute closely contact mutually between the fiber, particularly to being the multi-layer sheet of inscape between the polypropylene system nonwoven fabric sheet and with the nonwoven.The sealing that fuses easily, and can obtain good sealing presentation quality and sealing intensity.
If adopt non-fusing of the present invention with the 2nd class melt-coating cutter, even much less when thermoplastic resin film sheet or nonwoven fabric sheet that the sheet material of its overlapping multilayer is bulk, because fastening body is pushed nonwoven, make along the nonwoven of deposited line and constitute closely contact mutually between the fiber, make the resin of fusing unlikely wandering, deposited between the nonwoven fabric sheet or with the nonwoven being that the sheet material of inscape carries out easily especially, and can obtain good sealing presentation quality and sealing intensity.In addition, on contact-making surface, be provided with the melt-coating cutter of embossing projection, above-mentioned effect is further improved.
Adopt non-fusing of the present invention with the 3rd class melt-coating cutter, it is deposited that sheet material corresponding to the embossing jut is partly melted, and other parts just work to keep the location to sheet material.At the resin of embossing jut fusing,, can obtain excellent sealing presentation quality and weld strength owing to transfer to not corresponding other parts with the embossing projection.Particularly, deposited to nonwoven fabric sheet has excellent effect.
Adopt the 1st class deposition apparatus of the present invention, fusing thermoplastic resin film sheet or with the sheet material of its overlapping multilayer, during especially bulk nonwoven fabric sheet, because fastening body is pushed nonwoven, make along the nonwoven that cuts off line to constitute closely contact mutually between the fiber, particularly between the polypropylene system nonwoven, or be the multi-layer sheet of inscape with the nonwoven, carry out bag and add man-hour, it is deposited to fuse easily, and can obtain good deposited presentation quality and sealing intensity.And, if adopt the present invention, also can under situation about not fusing, realize deposited.
Adopt the 2nd class deposition apparatus of the present invention, deposited thermoplastic resin sheet or with the sheet material of its overlapping multilayer, during especially bulk nonwoven fabric sheet, because fastening body is pushed nonwoven, make along the nonwoven that cuts off line to constitute closely contact mutually between the fiber, particularly between the polypropylene system nonwoven fabric sheet, or be the multilayer material of inscape with the nonwoven, can be under situation about not fusing, carry out depositedly at an easy rate, and can obtain good surface appearance quality and sealing intensity.
Claims (7)
1, a kind of melt-coating cutter, be a kind of nonwoven fabric sheet fusing that overlapping thermoplastic resin more than 2 is not formed and with its deposited melt-coating cutter mutually, a contacted contact-making surface in nonwoven fabric sheet surface that forms with thermoplastic resin to be deposited is arranged on its point of a knife, this contact-making surface is provided with the embossing projection, and the represented deposited area in the gross area * 100 of the gross area/contact-making surface of usefulness formula embossing projection compares the scope 20～90%;
At least along point of a knife fastening body is set in the one side, distance between this fastening body lower end and the point of a knife is, fastening body is slightly pushed the distance of the sort of degree of above-mentioned sheet material when point of a knife is cut the nonwoven fabric sheet of thermoplastic resin formation to be deposited, fastening body is crimped on the sheet material upper surface when deposited, can apply the pressure of regulation to sheet material.
2, a kind of melt-coating cutter, heat with heater, the nonwoven fabric sheet that deposited overlapping several thermoplastic resin forms, at least along point of a knife fastening body is set in the one side, distance between this fastening body lower end and the point of a knife is, fastening body is slightly pushed the distance of the sort of degree of above-mentioned sheet material when point of a knife is cut the nonwoven fabric sheet of thermoplastic resin formation to be deposited, and fastening body is crimped on the sheet material upper surface when deposited, can apply the pressure of regulation to sheet material;
The cooling way of cooling fastening body is set simultaneously;
Above-mentioned fastening body is a kind of heat-resistant elastomer, can adapt to the needs of the nonwoven fabric sheet that the thermoplastic resin of various different-thickness forms by itself elasticity.
3, a kind of melt-coating cutter, with heater heating, the nonwoven fabric sheet that deposited overlapping several thermoplastic resin forms is provided with fastening body in the one side along point of a knife at least;
Above-mentioned fastening body is a kind of heat-resistant elastomer, can adapt to the needs of the nonwoven fabric sheet that the thermoplastic resin of various different-thickness forms by itself elasticity;
Distance between fastening body lower end and the point of a knife is, fastening body is slightly pushed the distance of the sort of degree of above-mentioned sheet material when point of a knife is cut the nonwoven fabric sheet of thermoplastic resin formation to be deposited, fastening body is crimped on the sheet material upper surface when deposited, can apply the pressure of regulation to sheet material;
The cooling way of cooling fastening body is set;
Above-mentioned fastening body is arranged to can be free to advance or retreat to the point of a knife direction, and can be fixed on the position of regulation.
4, by melt-coating cutter described in the claim 2 or 3, it is characterized in that: on the melt-coating cutter two sides, fastening body is set.
5, by melt-coating cutter described in the claim 2 or 3, it is characterized in that: be a kind of nonwoven fabric sheet fusing that overlapping thermoplastic resin more than 2 is not formed and, a surperficial contacted contact-making surface of nonwoven fabric sheet that forms with thermoplastic resin to be deposited is arranged on its point of a knife its deposited melt-coating cutter mutually.
6, by melt-coating cutter described in the claim 5, it is characterized in that: above-mentioned contact-making surface is provided with the embossing projection.
7, by melt-coating cutter described in the claim 6, it is characterized in that: the deposited area of the gross area * 100 expressions of the gross area/contact-making surface of usefulness formula embossing projection is in 20～90% scopes.
Applications Claiming Priority (7)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15200988 | 1988-11-22 | ||
| JP152009/88 | 1988-11-22 | ||
| JP163088/88 | 1988-12-16 | ||
| JP163089/88 | 1988-12-16 | ||
| JP6250/89 | 1989-01-23 | ||
| JP9633/89 | 1989-01-30 | ||
| JP1989009633U JPH0299708U (en) | 1989-01-30 | 1989-01-30 |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN93100861A Division CN1039681C (en) | 1988-11-22 | 1993-01-31 | Heat-cutting/bonding blade and heat-bonding apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1042863A CN1042863A (en) | 1990-06-13 |
| CN1027431C true CN1027431C (en) | 1995-01-18 |
Family
ID=26344394
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN89108761A Expired - Fee Related CN1027431C (en) | 1988-11-22 | 1989-11-22 | Cutter for heat-severing and sealing, and apparatus for heat-severing and sealing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1027431C (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101913268B (en) * | 2010-07-12 | 2012-10-10 | 厦门市嘉骏薄膜包装有限公司 | Heat die cutting specific making tool, device and method for shrink film specific packaging bag |
| CN114521173A (en) * | 2019-10-21 | 2022-05-20 | 户谷技研工业株式会社 | Welding device and welding method |
| CN114347565B (en) * | 2021-12-07 | 2022-11-08 | 吉林中粮生化包装有限公司 | Hot melt bonding sword and hem braided bag prick end device |
-
1989
- 1989-11-22 CN CN89108761A patent/CN1027431C/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN1042863A (en) | 1990-06-13 |
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