CN102742867B - Salted egg yolk continuous baking production line - Google Patents
Salted egg yolk continuous baking production line Download PDFInfo
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- CN102742867B CN102742867B CN2012102610741A CN201210261074A CN102742867B CN 102742867 B CN102742867 B CN 102742867B CN 2012102610741 A CN2012102610741 A CN 2012102610741A CN 201210261074 A CN201210261074 A CN 201210261074A CN 102742867 B CN102742867 B CN 102742867B
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Abstract
The invention relates to a salted egg yolk continuous baking production line, which is characterized by comprising an oil-immersed rotary feeding device, an egg yolk conveying device, a rotary drying device and a continuous air cooling device, wherein an inlet end of the egg yolk conveying device is connected with an outlet end of the oil-immersed rotary feeding device; an inlet end of the rotary drying device is connected with an outlet end of the egg yolk conveying device; and an inlet end of the continuous air cooling device is connected with an outlet end of the rotary drying device. The invention aims to provide the salted egg yolk continuous baking production line which has the advantages of high-efficiency production, relieved labor amount, no adhesion of baked salted egg yolk and regular shape.
Description
Technical field
The present invention relates to a kind of preserved egg yellow and toast production line continuously.
Background technology
The yolk of salted egg mainly is widely used in food industry with the form of auxiliary material.At present the preserved egg yellow that provides of egg product producer has two kinds of forms: a kind of form is after the preserved egg yellow washing is removed most of albumen and drained, to pack the back quick-frozen with certain quantity specifications; Another kind of form is that preserved egg yellow carries out vacuum packaging after the baking of uniform temperature and time.
The preserved egg yellow that adopts frozen form to provide, no matter be that transportation or preservation all be unable to do without freezing equipment, the cost height, and also the quantity specifications of packing is more, uses inconvenient.The preserved egg yellow that adopts baking final vacuum packaged form to provide has significantly advantage, and the quantity specifications of packing is less, the convenient use.
But the method for present domestic egg product producer baking preserved egg yellow is based on craft, and namely preserved egg yellow cleans and drains that the back is manual inserts baking tray, again the multilayer baking tray is put into baking box, unpacks behind the baking certain hour under design temperature and takes out, air-cooled after more manual taking off pack.Such manual production mode has a lot of shortcomings:
At first, produce almost all manual operationss, labour intensity is big, and efficient is low.Secondly, yolk is shortening into than spherula after salted, but that the top layer of yolk still has is certain water-disintegrable, for avoiding mutual adhesion, needs manual placed apart on baking tray one by one.Even like this, after baking the yolk surface still can with the adhesion of baking tray phase, need scratch one by one after the oven dry, and the solid oven dry thing of the remaining and a small amount of yolk of egg white of oven dry also can residually be arranged on the baking tray, need often to remove and clean, troublesome poeration influences efficient.Again, because preserved egg yellow is softer before roasting, lack strength and stiffness, dry in the process at baking tray, preserved egg yellow is weak gradually, and a bigger plane is formed gradually on the bottom that contacts with baking tray, and the spheroid after the oven dry becomes the form of similar " stone ".
Summary of the invention
The object of the present invention is to provide a kind of regular preserved egg yellow of preserved egg yellow adhesion, form of producing efficient, the amount of lightening one's labor and toasting out to toast production line continuously.
Purpose of the present invention is achieved through the following technical solutions: a kind of preserved egg yellow toasts production line continuously, it is characterized in that: it comprises the continuous air cooling equipment that yolk conveying device that immersion oil rotary feeding device, arrival end link to each other with the immersion oil rotary feeding device port of export, rotary furnace drying device that arrival end links to each other with the yolk conveying device port of export and arrival end link to each other with the rotary furnace drying device port of export.
Operation principle of the present invention is as follows: because the preserved egg yellow softness, and the surface has water-soluble, run into the thermometal that uniform temperature is arranged and moment to form adhesion phenomenon, therefore before preserved egg yellow enters the rotary furnace drying device, preserved egg yellow through cleaning is introduced in the immersion oil rotary feeding device, in the deep fat a little less than baking temperature, make the preserved egg yellow surface enclose the thicker oil film of one deck earlier, be conveyed into the rotary furnace drying device via the yolk conveying device subsequently; Preserved egg yellow is advanced gradually along with the rotation of rotary furnace drying device and rolling constantly, makes preserved egg yellow be heated evenly and is not easy inter-adhesively, can avoid weak phenomenon to take place in the bake process, keeps ball form preferably; Preserved egg yellow is delivered to continuous air cooling equipment and is carried out cooling processing after being sent by the oven dry of rotary furnace drying device; Simultaneously, preserved egg yellow self also has oil and separates out in bake process, so immersion oil does not influence form and the use of preserved egg yellow.
Description of drawings
Fig. 1 is the structural representation that preserved egg yellow of the present invention toasts a kind of embodiment of production line continuously.
Fig. 2 is the A-A cutaway view of Fig. 1.
Fig. 3 is the local enlarged diagram of the I of Fig. 1.
Fig. 4 is the local enlarged diagram of the II of Fig. 1.
Fig. 5 is the structural representation that preserved egg yellow of the present invention toasts the another kind of embodiment of production line continuously.
Label declaration: 1, oil groove, 1-1, oil level, 2, contain the egg groove, 2-1, go into the egg section, 2-1-1, slow section of slide egg, 2-2, the immersion oil section, 2-3, go out the egg section, 3, the rotation feeding machine, 3-1, the rotation material-feeding shaft, 3-2, the feeding arm, 3-3, switch-plate, 4, the oil groove thermo detector, 5-1, first fuel reserve tank, 5-1-1, stillpot, 5-1-2, outlet, 5-2, second fuel reserve tank, 6-1, first oil pump, 6-2, second oil pump, 6-3, the 3rd oil pump, 7-1, first oil heater, 7-2, second oil heater, 8, promote conveyer belt, 8-1, promote section, 8-2, the blanking section, 8-3, meander sections, 9, the yolk bearing plate, 10, accept chute, 11, connect the oil cover, 12, the oven dry cylinder, 13, oven dry cylinder driving arrangement, 14, pushing plate, 15, riser, 16, the insulation casing, 17, the hot blast thermo detector, 18, dehumidifier, 19, blower fan, 20, storage heater, 21, air-cooled conveying roller group, 22, air-cooled feed drive equipment, 23, groove is passed in transition, and 24, fan component, 25, preserved egg yellow.
The specific embodiment
Be elaborated below in conjunction with Figure of description and the content of the present invention of embodiment:
As Fig. 1 to Figure 5 shows that a kind of preserved egg yellow provided by the invention toasts the embodiment schematic diagram of production line continuously.
A kind of preserved egg yellow toasts production line continuously, it is characterized in that: it comprises the continuous air cooling equipment that yolk conveying device that immersion oil rotary feeding device, arrival end link to each other with the immersion oil rotary feeding device port of export, rotary furnace drying device that arrival end links to each other with the yolk conveying device port of export and arrival end link to each other with the rotary furnace drying device port of export.
Described immersion oil rotary feeding device comprises oil groove 1, is located at containing egg groove 2 and being located at the rotation feeding machine 3 of containing egg groove 2 tops of oil groove 1 top; The described egg groove 2 of containing comprises going into egg section 2-1, immersion oil section 2-2 and going out egg section 2-3 of linking to each other successively, the deep-slotted chip breaker of described immersion oil section 2-2 for matching with rotation feeding machine 3, the stage casing of immersion oil section 2-2 is immersed in the following and cell wall of the oil level 1-1 of oil groove 1 and is provided with a plurality of through holes, can make the oil in the immersion oil section 2-2 keep the required immersion oil oil temperature of preserved egg yellow 25 by the exchange of flowing like this.
The described stage casing of going into egg section 2-1 is provided with along going into the slow section of the downward-sloping slightly slide egg of egg direction 2-1-1; Describedly go out egg section 2-3 and is connected with immersion oil section 2-2 is slick and sly, and the edge goes out egg and is directed downwards inclination.By going into egg section 2-1, going out egg section 2-3 and immersion oil section 2-2 and slick and sly the connection guarantee the preserved egg yellow 25 suitable cunning of in containing egg groove 2, moving successively, prevent from damaging preserved egg yellow 25.
Described rotation feeding machine 3 comprises by rotation feeding driving arrangement and drives the rotation material-feeding shaft 3-1 that rotates, is fixedly arranged on rotation material-feeding shaft 3-1 Different Diameter to locational many feeding arm 3-2 and the switch-plate 3-3 that is located at each feeding arm 3-2 front end.
Described oil groove 1 is provided with to monitor the oil groove thermo detector 4 of the real-time oil temperature of deep fat in the oil groove 1 and carries out the deep fat equipment that the oil temperature is regulated and control according to the real-time oily temperature of deep fat that oil groove thermo detector 4 monitors; Described deep fat equipment (referring to Fig. 1) comprises that oil-in is positioned at the first fuel reserve tank 5-1 that the oil of oil groove 1 oil level place and oil groove 1 can flow into naturally, the first oil pump 6-1 that oil-in links to each other with the first fuel reserve tank 5-1 oil-out and oil-out are positioned at the first oil heater 7-1 that oil groove 1 and oil-in link to each other with the first oil pump 6-1 oil-out, and perhaps described deep fat equipment (referring to Fig. 5) comprises that oil-in is positioned at the second following oil pump 6-2 of oil groove 1 oil level, the second fuel reserve tank 5-2 that oil-in links to each other with the second oil pump 6-2 oil-out, the 3rd oil pump 6-3 that oil-in links to each other with the second fuel reserve tank 5-2 oil-out and oil-out are positioned at the second oil heater 7-2 that oil groove 1 and oil-in link to each other with the 3rd oil pump 6-3 oil-out.The first oil heater 7-1 or the second oil heater 7-2 can adopt electric heater or steam heater.
Preserved egg yellow through cleaning often has part moisture and residual egg white solution, leach for the ease of moisture and the egg white solution that will enter in the deep fat, the bottom of the first fuel reserve tank 5-1 and be positioned at the first fuel reserve tank 5-1 oil-out below stillpot 5-1-1 can be set, the bottom of stillpot 5-1-1 is provided with outlet 5-1-2, moisture and egg white solution can be deposited in the stillpot 5-1-1, time opening outlet 5-1-2 gets final product filtering, the perhaps bottom of the second fuel reserve tank 5-2 and be positioned at the second fuel reserve tank 5-2 oil-out below stillpot can be set, the bottom of stillpot is provided with outlet, moisture and egg white solution can be deposited in the stillpot, and the time opening outlet gets final product filtering.
Described yolk conveying device comprises that promoting conveyer belt 8 is connected in the polylith yolk bearing plate 9 that promotes conveyer belt 8 surfaces successively and is connected in to promote along throughput direction and accept chute 10 between conveyer belt 8 delivery outlets and the rotary furnace drying device portal end; Described lifting conveyer belt 8 is made of lifting section 8-1, blanking section 8-2 and the meander sections 8-3 of circulation connection successively, blanking section 8-2 is positioned at rotary furnace drying device portal end top, the yolk bearing plate 9 that is in blanking section 8-2 is the state that easily makes preserved egg yellow 25 downward landings, meander sections 8-3 be arranged with outward front end with contain egg groove 2 go out egg section 2-3 slick and sly is connected be used for collecting excess oil connect oil cover 11, connect oil and cover 11 bottoms and be provided with a plurality of outages.
Described rotary furnace drying device comprises horizontally-arranged formula oven dry cylinder 12, drives the oven dry cylinder driving arrangement 13 of oven dry cylinder 12 rotations, cooperates with oven dry cylinder 12 preserved egg yellow 25 in the oven dry cylinder 12 is carried out the heating drying system of heating, drying and the pushing plate 14 that is laid in oven dry cylinder 12 inwalls along oven dry cylinder 12 axial direction spirals.
Described oven dry cylinder 12 inwalls cooperate with pushing plate 14 and form inner spiral groove, are laid with at interval in the described inner spiral groove can drive preserved egg yellow 25 rising certain altitudes and softly subsequently fall back to drying the polylith riser 15 at 12 ends of cylinder.Because the reasonable laying of riser 15 in inner spiral groove makes oven dry cylinder 12 whenever revolve and turns around that the preserved egg yellow 25 in the inner spiral groove all can repeatedly roll under the drive of riser 15.
Described heating drying system comprises and is sheathed on the outer insulation casing 16 of oven dry cylinder 12, is located at being used in the insulation casing 16 and monitors the hot blast thermo detector 17 of the real time temperature in the insulation casing 16 and the temperature equipment that carries out temperature adjusting according to the real time temperature that hot blast thermo detector 17 monitors.
Described temperature equipment comprises that return air inlet is located at dehumidifier 18 on insulation casing 16 walls of oven dry cylinder 12 arrival ends one side, blower fan 19 that air inlet links to each other with dehumidifier 18 air outlets and air inlet links to each other with blower fan 19 outlets and air outlet is located at storage heater 20 on insulation casing 16 walls of drying cylinder 12 ports of export one side.Storage heater 20 can adopt electric heater or steam heater.
Described continuous air cooling equipment comprises air-cooled conveying roller group 21, drive the air-cooled feed drive equipment 22 of air-cooled conveying roller group 21 motions, be connected in the fan component 24 that the rotary furnace drying device port of export and the transition between air-cooled conveying roller group 21 arrival ends are passed on groove 23 and cooperated with air-cooled conveying roller group 21.
Workflow of the present invention is as follows:
Send into contain egg groove 2 preserved egg yellow 25(referring to Fig. 3), slip into immersion oil section 2-2 through going into egg section 2-1 because it is comparatively mild to slip the slow section of the egg 2-1-1 gradient, can control the gliding speed of preserved egg yellow 25 to alleviate the impact that preserved egg yellow 25 is subjected to;
Be positioned at the rotation feeding machine 3(at immersion oil section 2-2 place referring to Fig. 3), utilize switch-plate 3-3 control feeding, prevent that preserved egg yellow 25 is stacked, it is close to make each time enter out the quantity of preserved egg yellow 25 of egg section 2-3; Rotate feeding machine 3 simultaneously and also play the effect of gentle agitation, the preserved egg yellow 25 of going into oily anterior synechiae is evenly enclosed oil film separately and on the surface under stirring action, make preserved egg yellow 25 all enter the rotary furnace drying device with single form, make the hot oil temperature equilibrium in the oil groove 1 simultaneously; Deep fat in the oil groove 1 remains constant relatively oil temperature under the control of deep fat equipment; The immersion oil oil temperature required owing to preserved egg yellow is low, and edible vegetable oil will just can form undesirable substances such as saturated fatty acid and trans-fatty acid under the high temperature when long, so the employed oil of preserved egg yellow 25 immersion oil can repeatedly circulate edible under the prerequisite that guarantees preserved egg yellow 25 qualities;
Preserved egg yellow 25 slips into lifting conveyer belt 8 lifting section 8-1(referring to Fig. 3 by going out egg section 2-3), under the drive of yolk bearing plate 9 and lifting conveyer belt 8, advance, slip into from blanking section 8-2 subsequently and accept chute 10;
Preserved egg yellow 25 enters the arrival end (referring to Fig. 3) of oven dry cylinder 12 under the guiding of accepting chute 10; Along with the constantly rotation under the driving of oven dry cylinder driving arrangement 13 of oven dry cylinder 12, preserved egg yellow 25 moves along the port of export of helicla flute to oven dry cylinder 12, moving process that is bake process, the rotating speed of control oven dry cylinder 12 just can be controlled stoving time (referring to Fig. 1); The baking thermal source adopts hydronic hot blast, hot blast is sent into from the air outlet of insulation casing 16, pump under the effect by oven dry cylinder 12 ports of export at blower fan 19 and to enter in the oven dry cylinder 12, arrival end from oven dry cylinder 12 comes out afterwards, and enters temperature equipment by the return air inlet of insulation casing 16 and dehumidify and send after heating again; Hot blast thermo detector 17 is installed on oven dry cylinder 12 port of export places, in order to control the work of storage heater 20, guarantees the temperature constant of hot blast; Preserved egg yellow 25 is in oven dry cylinder 12, slow rotation because of oven dry cylinder 12, preserved egg yellow 25 also slowly relatively moves, all can relatively move and tumbling motion between the preserved egg yellow 25 and between preserved egg yellow 25 and oven dry cylinder 12 inwalls, simultaneously under the effect of riser 15, preserved egg yellow 25 tumbles (referring to Fig. 2) after taking certain altitude under the drive of riser 15, the rolling probability of very soft increasing preserved egg yellow 25, preserved egg yellow 25 is heated evenly, adhesion each other, and avoid preserved egg yellow 25 folk prescriptions to occur to weak phenomenon, make the preserved egg yellow 25 after the baking keep ball form preferably;
Preserved egg yellow 25 is from the port of export output of oven dry cylinder 12, passing on groove 23 by transition passes on into air-cooled conveying roller group 21(referring to Fig. 4), preserved egg yellow 25 falls between air-cooled conveying roller group 21 adjacent two conveying rollers, under the drive of air-cooled conveying roller group 21, constantly transfer continuously, and under the blowing effect of fan component 24, cool off.
Claims (9)
1. a preserved egg yellow toasts production line continuously, it is characterized in that: it comprises the continuous air cooling equipment that yolk conveying device that immersion oil rotary feeding device, arrival end link to each other with the immersion oil rotary feeding device port of export, rotary furnace drying device that arrival end links to each other with the yolk conveying device port of export and arrival end link to each other with the rotary furnace drying device port of export; Described immersion oil rotary feeding device comprises oil groove (1), is located at containing egg groove (2) and being located at the rotation feeding machine (3) of containing egg groove (2) top of oil groove (1) top; The described egg groove (2) of containing comprises going into egg section (2-1), immersion oil section (2-2) and going out egg section (2-3) of linking to each other successively, described immersion oil section (2-2) for and the deep-slotted chip breaker that matches of rotation feeding machine (3), the stage casing of immersion oil section (2-2) is immersed in the following and cell wall of the oil level (1-1) of oil groove (1) and is provided with a plurality of through holes.
2. preserved egg yellow according to claim 1 toasts production line continuously, it is characterized in that: the described stage casing of going into egg section (2-1) is provided with along going into the slow section of the downward-sloping slightly slide egg of egg direction (2-1-1); Describedly go out egg section (2-3) and is connected with immersion oil section (2-2) is slick and sly, and the edge goes out egg and is directed downwards inclination.
3. preserved egg yellow according to claim 1 toasts production line continuously, it is characterized in that: described rotation feeding machine (3) comprises by rotation feeding driving arrangement and drives the rotation material-feeding shaft (3-1) that rotates, is fixedly arranged on rotation material-feeding shaft (3-1) Different Diameter to locational many feeding arms (3-2) and the switch-plate (3-3) of being located at each feeding arm (3-2) front end.
4. preserved egg yellow according to claim 1 toasts production line continuously, it is characterized in that: described oil groove (1) is provided with to monitor the oil groove thermo detector (4) of the real-time oil temperature of deep fat in the oil groove (1) and carries out the deep fat equipment that the oil temperature is regulated and control according to the real-time oily temperature of deep fat that oil groove thermo detector (4) monitors; Described deep fat equipment comprises that oil-in is positioned at first fuel reserve tank (5-1) that the oil of oil groove (1) oil level place and oil groove (1) can flow into naturally, first oil pump (6-1) that oil-in links to each other with first fuel reserve tank (5-1) oil-out and oil-out are positioned at first oil heater (7-1) that oil groove (1) and oil-in link to each other with first oil pump (6-1) oil-out, and perhaps described deep fat equipment comprises that oil-in is positioned at following second oil pump (6-2) of oil groove (1) oil level, second fuel reserve tank (5-2) that oil-in links to each other with second oil pump (6-2) oil-out, the 3rd oil pump (6-3) that oil-in links to each other with second fuel reserve tank (5-2) oil-out and oil-out are positioned at second oil heater (7-2) that oil groove (1) and oil-in link to each other with the 3rd oil pump (6-3) oil-out.
5. toast production line continuously according to any described preserved egg yellow of claim 1-4, it is characterized in that: described yolk conveying device comprises that promoting conveyer belt (8) is connected in the polylith yolk bearing plate (9) that promotes conveyer belt (8) surface successively and is connected in to promote along throughput direction and accept chute (10) between conveyer belt (8) delivery outlet and the rotary furnace drying device portal end; Described lifting conveyer belt (8) is made of lifting section (8-1), blanking section (8-2) and the meander sections (8-3) of circulation connection successively, blanking section (8-2) is positioned at rotary furnace drying device portal end top, the yolk bearing plate (9) that is in blanking section (8-2) is the state that easily makes preserved egg yellow (25) landing downwards, meander sections (8-3) is outer be arranged with front end with contains egg groove (2) go out egg section (2-3) slick and sly is connected be used for collecting excess oil connect oil cover (11), connect oily the cover and be provided with a plurality of outages bottom (11).
6. toast production line continuously according to any described preserved egg yellow of claim 1-4, it is characterized in that: described rotary furnace drying device comprises horizontally-arranged formula oven dry cylinder (12), drives the oven dry cylinder driving arrangement (13) of oven dry cylinder (12) rotation, cooperates with oven dry cylinder (12) preserved egg yellow (25) in the oven dry cylinder (12) is carried out the heating drying system of heating, drying and the pushing plate (14) that is laid in oven dry cylinder (12) inwall along oven dry cylinder (12) axial direction spiral.
7. preserved egg yellow according to claim 6 toasts production line continuously, it is characterized in that: described oven dry cylinder (12) inwall cooperates with pushing plate (14) and forms inner spiral groove, is laid with at interval in the described inner spiral groove can drive preserved egg yellow (25) rising certain altitude and softly subsequently fall back to drying the polylith riser (15) at cylinder (12) end.
8. preserved egg yellow according to claim 6 toasts production line continuously, it is characterized in that: described heating drying system comprises that being sheathed on the being used for monitoring of drying the outer insulation casing (16) of cylinder (12), being located in the insulation casing (16) is incubated the hot blast thermo detector (17) of the real time temperature in the casing (16) and the temperature equipment that carries out temperature adjusting according to the real time temperature that hot blast thermo detector (17) monitors.
9. preserved egg yellow according to claim 8 toasts production line continuously, it is characterized in that: described temperature equipment comprises that return air inlet is located at dehumidifier (18) on insulation casing (16) wall of oven dry cylinder (12) arrival end one side, blower fan (19) that air inlet links to each other with dehumidifier (18) air outlet and air inlet and blower fan (19) and exports and link to each other and air outlet is located at storage heater (20) on insulation casing (16) wall of drying cylinder (12) port of export one side.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012102610741A CN102742867B (en) | 2012-07-26 | 2012-07-26 | Salted egg yolk continuous baking production line |
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| CN2012102610741A CN102742867B (en) | 2012-07-26 | 2012-07-26 | Salted egg yolk continuous baking production line |
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| CN102742867B true CN102742867B (en) | 2013-07-10 |
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| CN103070413B (en) * | 2012-11-21 | 2014-06-11 | 福建光阳蛋业股份有限公司 | Process of hot dry salted yolk in hot oil medium and drier |
| CN103229788B (en) * | 2013-04-27 | 2015-10-14 | 福州闽台机械有限公司 | Continous way egg product baking manufacturing machine |
| CN103210965B (en) * | 2013-05-15 | 2015-02-04 | 福州闽台机械有限公司 | Egg body baking and producing device |
| CN109007638A (en) * | 2018-09-03 | 2018-12-18 | 杭州顺丰祥食品有限公司 | A kind of processing technology of preserved egg yellow |
| CN109974428B (en) * | 2019-03-14 | 2024-06-21 | 江阴市盛田机械制造有限公司 | Drying production line |
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| CN201577501U (en) * | 2010-01-11 | 2010-09-15 | 福州闽台机械有限公司 | Circulating spiced egg device |
| CN201667977U (en) * | 2010-05-14 | 2010-12-15 | 福建南海食品有限公司 | Automatic preserved fruit dryer |
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